REEEP GROUP SDN. BHD. (Company No.: 920626-D)
No. 10, Jalan 17/155C, Bandar Bukit Jalil 57000 Kuala Lumpur, Malaysia.E-mail Address: [email protected]: www.reeepgroup.com
RENEWABLE ENERGY & ENERGY EFFICIENCY PARTNERSHIP
LONG TERM ENERGY SOLUTION FOR INDUSTRIAL PLANT 24 hour operation Plant Electricity Bill > RM50k/month Natural Gas Bill > RM50k/month Contract with Utility Providers: Over
Engineering Services, Contract & Project Management:- Renewable Energy Power Plant Oil & Gas Utility Industrial & Commercial
Introduction1Expansion – Problem and Solution2
Long Term Energy Solution3Technology Selection4
Contents
REEEP GROUP – Solution Provider 5
Introduction1
Energy is the Ability to do Work
Energy can not be created and destroyed!
Energy can be transformed from one Form to another Form
Forms of Energy: Chemical, Thermal (Heat), Kinetic, Magnetic, Electrical, Light, Sound, Nuclear, Potential
Energy Efficiency: i) Boundary; ii) Output vs Input
Conservation: Electricity < = > Thermal Energy FIN‐TECHNOLOGY Management: Cooling < = > Heating
ENERGY - FUNDAMENTAL
Power Plant
Boiler
Fuel (100%)Fuel (100%)
Efficiency< 40%
Conventional
Co-generationSystem
Fuel (100%)
ElectricityEfficiency
>80%
Co-generation
Thermal Energy
Electricity
Thermal Energy
Efficiency – Conventional versus Co-generation)
• Use of single fuel / energy source => produce two or more types of usable energy (Electricity, Thermal Energy)
• Recover waste heat from power generation equipment => usable thermal energy (Steam, Heat; Chilled/Hot: Water/Air)
CONCEPT - COGENERATION / COMBINED-HEAT-POWER(CHP)
FACTORY 1 PRODUCT
TNB
UTILITIES
FACTORY 2 PRODUCT
UTILITIES
Electricity
Thermal Energy
EXPANSION – PROBLEM OF ENERGY SUPPLY
FACTORY 3
UTILITIES
PRODUCT
FACTORY 1 PRODUCT
TNB
UTILITIES
FACTORY 2 PRODUCT
UTILITIES
Thermal Energy
Electricity
Thermal Energy
EXPANSION – TYPICAL SUPPLY SOLUTION OFELECTRICITY AND THERMAL ENERGY
FACTORY 3
UTILITIES
PRODUCT
Thermal Energy
Expansion – Problem and Solution2
Contents
TNB: MINIMUM SUPPLY SCHEMES FOR VARIOUS M.D. LEVELS
Direct 11kV TNB Supply – Not Available, Tariff E2 Direct 33kV TNB Supply – Need More Space, Tariff E2 Direct 132kV TNB Supply – Need Space and Long Lead,
Tariff E3 Cheaper Tariff The Worst Case – Self Generation CHP Island Operation Diesel Engine Generator – Too Costly to Operate Cogeneration Plant Combined Heat and Power (CHP)
CHP is a Solution.
PROBLEM & SOLUTION – Electricity Supply
Possible Gas‐Engine Co‐Generation System Configuration
Possible Gas-Turbine Co-Generation System Configuration No.1
Hot/Supply MediumCold/Return Medium
Electricity
GTG
28°CHW
HRHWHEX
GTG
28°C
HW
HRHWHEX
Facilities11kV Network
Existing HW Boiler
CHILLED WATER SUPPLY
CHILLED WATER RETURN
HEX
HOT WATER SUPPLYJBA SUPPLY
HOW WATER STORAGE TANK
HRHW: Heat Recovery Hot Water
Pre-HOT AIR SUPPLY
Pre-HOT AIR RETURN
Possible Gas-Turbine Co-Generation System Configuration No.2
Hot/Supply MediumCold/Return Medium
Electricity
GTG
28°CTO
HRTOHEX
Facilities11kV Network
Existing Thermal Oil Heater
CHILLED WATER SUPPLY
CHILLED WATER RETURN
HEX
HOT WATER SUPPLYJBA SUPPLY
THERMAL OIL STORAGE TANK
THERMAL OIL SUPPLY (HOT AIR)
THERMAL OIL RETURN (HOT AIR)
HRTO: Heat Recovery Thermal Oil
FACTORY 1 PRODUCT
TNB
CHP
UTILITIES
FACTORY 2 PRODUCT
UTILITIES
ElectricityThermal Energy
Electricity
Thermal Energy
FACTORY 3
UTILITIES
PRODUCT
CHPElectricity
CHPElectricity Thermal Energy
EXPANSION – MID‐TERM SUPPLY SOLUTION OF ELECTRICITY AND THERMAL ENERGY
FACTORY PRODUCT
TNB GAS TURBINEGENERATOR HRHex
Thermal EnergyElectricity
CENTRELIZED CHP PLANT
UTILITIES
CHP
UTILITIES
FACTORY PRODUCT
UTILITIES
ElectricityThermal Energy
Electricity
Thermal Energy
EXPANSION – LONG‐TERM SUPPLY SOLUTION OF ELECTRICITY AND THERMAL ENERGY
Possible Gas-Turbine Co-Generation System Configuration No.3
Hot/Supply MediumCold/Return Medium
Electricity
GTG
28°CTO
HRTOHEX
Facilities11kV Network
HRTO: Heat Recovery Thermal Oil
THERMAL OIL STORAGE TANK
Existing Thermal Oil Heater
HEX
HOT WATER SUPPLYJBA SUPPLY
THERMAL OIL STORAGE TANK
THERMAL OIL SUPPLY (HOT AIR)
THERMAL OIL RETURN (HOT AIR)
HEX
HOT WATER SUPPLYJBA SUPPLY
THERMAL OIL SUPPLY (HOT AIR)
THERMAL OIL RETURN (HOT AIR)
Possible Gas-Turbine Co-Generation System Configuration No.4
Hot/Supply MediumCold/Return Medium
Electricity
GTG
28°CTO
HRTOHEX
Facilities11kV Network
HRTO: Heat Recovery Thermal Oil
THERMAL OIL SUPPLY (HOT AIR)
THERMAL OIL RETURN (HOT AIR)
THERMAL OIL STORAGE TANK
HEX
HOT WATER SUPPLYJBA SUPPLY
HW
HRHWHEX
HOT WATER STORAGE TANK
HRHW: Heat Recovery Hot Water
Long Term Energy Solution3
Contents
ELECTRICITY TARIFF
DistributorLicensee132kV TNBBulk Supply11kV CHP
I
IV
II
III
V
Existing Factories w/o CHP- Diversion- Add Power Supply- Tariff E3
New Factories w/o CHP (Tariff E3 => Cheaper)
New Factories With CHP- No TNB
Standby Fee- 132kV
Backup- Tariff E3
Existing Factories with CHP- Diversion- 132kV Backup- Add Power Supply- Tariff E3
New Factories With Energy Conservation- Technology- Hot Air Generator- Tariff E3
LONG TERM ELECTRICITY SUPPLY SCHEME
LONG TERM COGEN Plant - Simplified Electrical Network
Various Cases of POWER SOURCE before Integration
Case 1 Case 2 Case 3 Case 4
A. Case 1: Normal: 11kV TNB + CHP C. Case 3: CHP Supply is Outage
B. Case 2: TNB Supply is Outage ==> Then, D. Case 4: CHP Supply is Weak
1 Existing Factory w/o CHP TNBNo Supply / GENSET
TNBNo Supply / GENSET
2 Existing Factory with CHP TNB + CHP CHP TNBCHP Load Sharing
3 New Factory w/o CHP TNB No Supply / GENSET
TNB No Supply / GENSET
4 New Factory with CHP TNB + CHP CHP TNBCHP Load Sharing
ITEM PLANTPOWER SOURCE
Various Cases of POWER SOURCE after Integration
Case 1 Case 2 Case 3 Case 4
A. Case 1: Normal: 132kV TNB + CHPs C. Case 3: 1*CHP Supply is Outage
B. Case 2: TNB Supply is Outage ==> Then, D. Case 4: CHP Supply is Weak
1 Existing Factory w/o CHP TNB + CHP CHPs TNB + CHPCHP Load Sharing
2 Existing Factory with CHP TNB + CHP*2 CHP*2 TNB + CHPCHP Load Sharing
3 New Factory w/o CHP TNB + CHP CHPs TNB + CHP CHP Load Sharing
4 New Factory with CHP TNB + CHP*2 CHP*2 TNB + CHPCHP Load Sharing
ITEM PLANTPOWER SOURCE
Technology Selection4
Contents
Bio‐Mass Boiler – Fuel (transportation and control), Space, Break down, Operation & Maintenance
Gas Boiler – Gas Supply, Delivery, Efficiency Hot Air Heat Exchanger – Design Issue, Thermal Oil Flow
Rate; Fan Control & Speed, Efficiency, Flexibility Hot Water – Simple, less energy demand than Hot Air Chilled Water – Simple, less energy demand than Hot
Water => Less Priority Gas Engine Generator CHP – Only Supply Hot Water with
Excess Supply Gas Turbine Generator CHP – Flexible, Thermal Energy
Demand Higher Than Supply => Base Load High Efficiency
GTG CHP is a Solution.
PROBLEM & SOLUTION – Thermal Energy: Hot Air / Hot Water / Chilled Water
High Efficiency
Increase Plant Reliability of Energy Supply
Outstanding Environmental Benefits
Easy Operation and Maintenance
Light-weight and Compact
Gas Turbine Co-Generation -Features
Contents
REEEP GROUP – Solution Provider 5
REEEP GROUP and Sister Companies Feasibility Study: Tech. and Comm. Capable CHP Detail Engineering: Elec., Mech., Process, C&S Plant Detail Engineering: Same as above Revamp or Re‐engineering: Same as above Project Management: Capable Design and Built: Capable GTG Principal: Yes! Thermal Energy Yes! Local Malaysia Operation & Maintenance: Yes! Experienced Share Risk & Share Profit: Participate Equity/Share Holder
REEEP GROUP is your Partner!
REEEP GROUP – Energy Solution Provider
QUALITY CONTROL PLAN
EXPECTABLE PROJECT COST and SCHEDULE
MAINTENANCE FRIENDLY
USER FRIENDLY SYSTEM
FLEXIBLE SYSTEM ARRANGEMENT
ENVIRONMENTAL FRIENDLY
VALUE ENGINEERING
DESIGN
AUTHORITY REQUIREMENT
SAFETY FIRST
REEEP GroupPolicy -
SAVEFUME - Q
Company Policy - SAVEFUME - Q
Why – Existing Factories Require ElectricityWhy – TNB Supply Issue; Existing Thermal Energy IssueWhy – Company Growing => Need new TechnologiesWhy – Utilities are the fundamental for business expansion How – Cogeneration CHP is a proven technology How – Correct Solution Provider; REEEP How – Customer directly deal with VendorsWhen – Future Expansion, More than 20MWe Elec. Demand When – 132kV System: 18 months; GTG CHP: 8 ~ 10 MthsWhen – Urgent!
GTG lead time: 6 ~ 8 monthsApply Licensee; Coordinate w/ ST & TNB
LONG TERM ENERGY SOLUTION– CONCLUSION
THANK YOU
E-mail Address: [email protected] Address: [email protected] Address: [email protected]: www.reeepgroup.com
Profile - Jan-2014