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CONTENT LIST
S. NO. CONTENTS PAGE NO.
1.0 EXECUTIVE SUMMARY 1
1.1 ENVIRONMENTAL MANAGEMENT PLAN 2
1.1.1 AIR POLLUTION CONTROL 2
1.1.2 WATER POLLUTION CONTROL 3
1.1.3 SOLID WASTE MANAGEMENT 3
1.1.4 HAZARDOUS WASTE MANAGEMENT 3
1.1.5 NOISE POLLUTION CONTROL 3
1.1.6 GREEN BELT DEVELOPMENT/PLANTATION 4
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION 4
(i) IDENTIFICATION OF PROJECT & PROJECT PROPONENT 4
(ii) BRIEF DESCRIPTION OF NATURE OF THE PROJECT AND RATIONALE 6
(iii) NEED FOR THE PROJECT & ITS IMPORTANCE TO THE COUNTRY AND
OR REGION
6
(iv) DEMAND-SUPPLY GAP 6
(v) IMPORTS VS. INDIGENOUS PRODUCTION 7
(vi) EXPORT POSSIBILITY 7
(vii) DOMESTIC/EXPORT MARKETS 7
(viii) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE
PROJECT SOURCING
7
3.0 PROJECT DESCRIPTION 7
(i) TYPE OF PROJECT INCLUDING INTERLINKED AND INDEPENDENT
PROJECTS, IF ANY
7
(ii) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC
LOCATION, AND PROJECT BOUNDARY & PROJECT SITE LAYOUT)
WITH COORDINATES
8
(iii) DETAILS OF ALTERNATIVE SITE CONSIDERATION AND BASIS OF
SELECTING THE PROPOSED SITE PARTICULARLY THE
ENVIRONMENTAL CONSIDERATIONS GONE INTO SHOULD BE
HIGHLIGHTED
11
(iv) SIZE OR MAGNITUDE OF OPERATION 12
(v) PROJECT DESCRIPTION WITH PROCESS DETAILS 12
(vi) RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY,
LIKELY SOURCE, MARKETING AREA OF FINAL PRODUCTS, MODE OF
TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT.
16
(vii) RESOURCES OPTIMIZATION/ RECYCLING AND REUSE 16
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S. NO. CONTENTS PAGE NO.
ENVISAGED IN THE PROJECT, IF ANY, SHOULD BE BRIEFLY
(viii) AVAILABILITY OF WATER ITS SOURCE, ENERGY /POWER
REQUIREMENT AND SOURCE SHOULD BE GIVEN.
WATER REQUIREMENT AND SOURCE
16
(ix) QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND
SCHEME FOR THEIR MANAGEMENT/DISPOSAL
16
(x) SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING
WHICH GIVE INFORMATION OF EIA PURPOSE
17
4.0 SITE ANALYSIS 17
(i) CONNECTIVITY 17
(ii) LAND FORM, LAND USE AND LAND OWNERSHIP 18
(iii) TOPOGRAPHY 18
(iv) EXISTING LAND USE PATTERN 18
(v) EXISTING INFRASTRUCTURE 19
(vi) SOIL CLASSIFICATION 19
(vii) CLIMATIC DATA FROM SECONDARY SOURCES 19
(viii) SOCIAL INFRASTRUCTURE 19
5.0 PLANNING BRIEF 20
(i) PLANNING CONCEPT 20
(ii) POPULATION PROJECTION 20
(iii) LAND USE PLANNING 20
(iv) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL) 20
(v) AMMENITIES/ FACILITIES 21
6.0 PROPOSED INFRASTRUCTURE 21
(i) INDUSTRIAL AREA (PROCESSING AREA) 21
(ii) RESIDENTIAL AREA (NON PROCESSING AREA) 21
(iii) GREEN BELT 21
(iv) SOCIAL INFRASTRUCTURE 21
(v) CONNECTIVITY 21
(vi) DRINKING WATER 22
(vii) SEWERAGE SYSTEM 22
(viii) INDUSTRIAL WASTE MANAGEMENT 22
(ix) SOLID WASTE MANAGEMENT 22
(x) POWER REQUIREMENT AND SOURCE 22
7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN 22
(i) POLICY TO BE ADOPTED (CENTRAL/STATE)IN RESPECT OF THE
PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND
OUSTEES AND LANDLESS LABOURER (BRIEF OUTLINE TO BE GIVEN)
22
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S. NO. CONTENTS PAGE NO.
8.0 PROJECT SCHEDULE AND COST ESTIMATES 22
(i) LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF
COMPLETION (TIME SCHEDULE FOR THE PROJECT TO BE GIVEN)
22
(ii) ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF
ECONOMIC VIABILITY OF THE PROJECT
23
9.0 ANALYSIS OF PROPOSAL 23
10.0 CONCLUSION 23
LIST OF TABLES
TABLE
NO.
NAME PAGE NO.
1. SALIENT FEATURES OF THE PROJECT 1
2. PPROPOSED BAG FILTERS FOR SHREE POWER – BIHAR CPP 3
3. ESTIMATED TOTAL ASH GENERATED FROM THE SHREE POWER – BIHAR CPP 3
4. MAIN PLANT AND MACHINERY ALONG WITH THEIR CAPACITY 15
5. STORAGE CAPACITIES 15
6. RAW MATERIAL REQUIREMENTS FOR POWER GENERATION 16
7. WATER REQUIREMENT 16
8. ENVIRONMENTAL SETTINGS OF THE AREA 18
LIST OF FIGURES
FIGURE NO. NAME PAGE NO.
1. LOCATION MAP 8
2. ENVIRONMENTAL SETTING MAP 9
3. PLANT LAYOUT 10
LIST OF ANNEXURES
ANNEXURE NO. NAME PAGE NO.
1. BIADA LAND ALLOTMENT LETTER 24-25
2. KHASRA MAP 26
Proposed installation of Captive Thermal Power Plant (20 MW)
At Industrial Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 1
PRE-FEASIBILITY REPORT
1.0 EXECUTIVE SUMMARY
M/s. Shree Cement Ltd. is proposing to install Captive Thermal Power Plant (20 MW) at Plot No. NS - 16
(P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar) to meet power
requirement of Bihar Cement Plant and New Bihar Cement Plant installed adjacent to the proposed
Power Plant site. Environmental Clearance for Bihar Cement Plant and New Bihar Cement Plant at Plot
No. NS - 24, NS - 29 & NS - 28 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad
(Bihar) has already been obtained from SEIAA, Bihar vide letter Ref no. 67/SEIAA/17 dated 13-06-2017.
Table - 1
Salient Features of the Project
Sr. No. Particulars Details
A. Nature & Size of the Project Proposed Installation of Captive Thermal Power Plant (20 MW)
B. Category of the Project This Project falls under Category “B”, Project or Activity 1 (d) (4)
-{Thermal Power Plants}
As per EIA Notification dated 14th Sept., 2006 & amended from
time to time “In the absence of a duly constituted SEIAA or
SEAC, a Category ‘B’ project shall be treated as a Category ‘A’
project”; and due to absence of SEIAA or SEAC at Bihar, this
project shall be considered at Central level and will be treated
as Category “A” Project.
C. Location Details
1. Plot No. Industrial Plot No.NS - 16 (P), Aurangabad Industrial Growth
Centre (BIADA)
Land allotment letter is enclosed as Annexure – 1
2. Tehsil Aurangabad
3. District Aurangabad
4. State Bihar
5. Latitude 24°46'13.05"N to 24°46'19.58"N
6. Longitude 84°21'18.88"E to 84°21'24.26"E
7. Toposheet No. The project site is superimposed on Survey of India toposheet
on 1:50,000 scale (Toposheet No 72 D/5 & 72 D/6)
Location Map of the plant site has been shown in Figure - 1
D. Area Details
1. Total Plant Area 6 Acres (2.428 ha)
2. Greenbelt/ Plantation Area 1.98 Acres (0.79 ha) (i.e. 33% of the total plant area)
E. Environmental Setting Details (with approximate aerial distance and direction from the plant site)
Proposed installation of Captive Thermal Power Plant (20 MW)
At Industrial Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 2
Sr. No. Particulars Details
1. Nearest Town/City Aurangabad (~2.4 km in SE direction)
2. Nearest Railway Station • Eastern Railway Line (~9.2 km in NNE direction)
• Anugrah Narain Road (~9.5 km in NNW direction)
3. National Highway
NH-2 (~500 meter in West direction)
NH-98 (~500 meters in SW direction)
4. Nearest Airport Gaya International Airport (approx. 59 kms in SE direction
5. Inter District Boundary No
6. National Park, Wildlife Sanctuary,
Biosphere Reserve, Tiger Reserve,
Wildlife Corridors, Reserved /
Protected Forest (PF)etc. within 10
km radius
There is no National Park, Wildlife Sanctuary, Biosphere
Reserve, Tiger Reserve, Wildlife Corridors, Reserved / Protected
Forest (PF) etc. within 10 km radius
7.
Water Body within 10 km radius
• Upper Batnae Canal (~500 meters in West direction)
• Batane River (~3.0 km in West direction)
• Punpun Nadi (~3.0 km in NW direction)
• Andri canal (~3.5 km in NE direction)
• Eastern Son High Level canal (~4.0 km in NE direction)
• Dosma Nala (~6.2 km in East direction)
• Batane Canal (~8.0 km in West direction)
• Tikri Nadi (~9 km in ESE direction)
8. Archaeological Important Place
within 10 km radius
None within 10 km radius
9. Seismic Zone Zone - III as per IS: 1893 (Part-I) : 2002
F. Basic Requirements of the Project
1. Water Requirement 125 KLD (Source: Ground Water)
2. Man Power Requirement 90 persons (30 staff + 60 workers)
G. Cost Details
1. Total Cost for the Project Rs. 80 Crores
2. Cost for Environmental Protection
Measures
� Cost towards EMP: Rs. 5 Crores
� Recurring Cost: Rs. 10 Lacs/annum
1.1 ENVIRONMENTAL MANAGEMENT PLAN
A comprehensive environmental management plan has been framed and implemented to keep the
pollution levels within prescribed limits. Following measures will be practiced to attain the same.
Proposed installation of Captive Thermal Power Plant (20 MW)
At Industrial Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 3
1.1.1 Air Pollution Control
The major sources of pollution are particulate matter, SO2 and NOx from the proposed Shree Cement
Limited (Unit- New Bihar Cement Plant-CPP). Pollution levels will be reduced by following pollution
control measures:
� Installation of ESP;
� Silos for fly ash and bed ash storage;
� Covered shed for storage of coal;
� Installation and maintenance of pollution control equipment like Bag filters;
� Control of PM emission level below30 mg/Nm3; and
� Covered conveyor belts.
Installation of Bag Filters at various dust emitting sources in proposed Captive Thermal Power Plant
are given below:
Table - 2
Proposed Bag Filters for CPP
Sr. No. Application Quantity Gas volume (Nm3/hr.)
1 New Coal transfer tower & Grizzle hopper 1 20405
2 Lime stone hopper 1 7700
3 Lime Stone Crusher House 1 33341
4 Coal Crusher House 1 54478
5 Between transfer tower-III and bunker 1 39078
6 Between transfer tower-IV and bunker 1 22575
Total Bag Filters 6
1.1.2 Water Pollution Control
Following water pollution control measures will be carried out in Proposed CPP:
� RO reject water will be used in cement mill spray installed in Bihar and new Bihar cement plant.
� Domestic effluent will be treated in STP.
� Rain water harvesting will be practised to recharge ground water.
� No wastewater will be discharged.
1.1.3 Solid Waste Management
Bed ash and fly ash generated from the power plant will be used in Bihar Cement Plant and New Bihar
Cement Plant. The details of ash generated from the CPP are presented below.
Table - 3
Estimated Total Ash generated from theCPP
100% Indian Coal 100% Imported Coal
Bed ash quantity TPD 99 89
Fly ash quantity TPD 148 133
Total ash quantity TPD 247 222
1.1.4 Hazardous Waste Management
Proposed installation of Captive Thermal Power Plant (20 MW)
At Industrial Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 4
Total 5 KL/Annum (approx.) used oil will be generated from plant machineries as hazardous waste
which will be sold to CPCB registered recycler.
1.1.5 Noise Pollution Control
To maintain the noise level well within the prescribed limit inside the plant 85 dB (Leq)) and at the
plant boundary (day time 75 dB (Leq) and Night Time 70 dB (Leq)), the following measures are taken:-
� Turbine and compressors will be installed in closed building.
� Proper maintenance, oiling and greasing of machines at regular intervals will be done.
� Adequate silencers will be provided in all the steam exhaust.
� Periodical monitoring of Noise level.
� PPEs like ear plug and earmuffs etc. will be provided to all operators and employees working near
the machinery.
1.1.6 Green Belt Development/Plantation
� Plantation will be done in and around the plant premises. About 1.98 Acres (0.79 ha)i.e. 33% of the
total project area will be developed under Greenbelt / plantation area.
� 80% survival rate will be maintained with all possible efforts.
� Local plant species (Acacia, Amla, Arjun, Areca Palm, Ashok, Cassia, Eucaliptus, Ficus, GoldMohar,
Greensemal, Kadam, Kachnar, Madhukamini, Mango, Mohagni, Neem, Nerium, Seesam, Tecoma,
etc.) will be planted.
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION
(i) Identification of Project and Project Proponent
Project Proponent
Shree Cement Limited (SCL) is an energy conscious and environment friendly sustainable business
organization. SCL started its journey in the year 1979 and today, it is among India's leading cement
manufacturing companies. Having witnessed an exponential growth in the last three decades, our
endeavour continues to expand our capacity in the cement and power sector.
Cement Manufacturing Facilities
Presently, our cement production capacity stands at 29.3 Million tonnes. The Company’s Cement and
Clinker manufacturing facilities are located at Beawar & Ras in Rajasthan and Raipur in Chhattisgarh. It
has split grinding units at seven locations viz. Khushkhera, Suratgarh, Jobner in Rajasthan, Roorkee in
Uttarakhand, Aurangabad in Bihar, Bulandshahr in Uttar Pradesh and Panipat in Haryana.
Power Generation Facilities
Total Thermal Power Plants Capacity of the Company is 607 MW (including 102 MW Waste Heat
Recovery Green Power Capacity which is the largest capacity of Green Power in the entire world
cement industry excluding China). The power generated from these plants is primarily utilized for
consumption in its own cement plants as well as to sell to the outside parties.
Proposed installation of Captive Thermal Power Plant (20 MW)
At Industrial Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 5
Products
The Company's pursues multi-brand portfolio strategy which consists of three brands viz Shree Jang
Rodhak Cement, Bangur Cement and Rockstrong Cement. The Company currently has the highest
market share in Rajasthan, Delhi and Haryana and distinguished positions at the top in Punjab, West
Uttar Pradesh and Uttarakhand.
Corporate Sustainability
At SCL Sustainability is an integral part of our business and forms the core of our future growth
strategy. We have always envisioned a growth which is inclusive and aims towards Total Prosperity of
all the stakeholders. We have inculcated sustainability as business culture and all our efforts attempt
to focus upon fostering innovation, ensuring prosperity, creating happiness and building trust in
people.
Sustainability leads us to the enhancement of corporate values through innovation and sound
business practices. This approach has helped us to proactively address challenges to our growth.
Integration of sustainability in our day to day business activities helps us in identifying, analyzing,
implementing control measures and in mitigating the multiple risks that we, our industry, our country
and our planet faces. Sustainable business practices endorse optimal utilization of resources which
enhances stakeholders’ value.
Service towards the Community
We believe that a company's prosperity is linked with that of its neighbouring communities. We touch
the lives of the communities that surround our operations either on our own or in partnership with
government bodies and the community at large. Empowering communities and working towards
making a meaningful difference to them is an approach that is deeply engrained in our business. The
vision is to become a catalyst of positive change in society.
Our approach towards development of the local community has been focused on the below five
priority areas:
� Healthcare
� Education
� Infrastructure development
� Livelihood generation
� Women empowerment
Recognitions
� SCL ranked 2nd Best Company in the World on Carbon related matrix-2015
� First Indian Cement Company to join Cement Sustainability Initiative of WBCSD.
� First Indian Cement Company to be Member of World Economic Forum.
� First company in the World to use innovative techniques to utilize 100% Petcoke in its operations.
� First Cement Company of the World to fetch Certified Emission Reductions (CER’s) on its Clean
Development Mechanism project “Optimal Utilization of Clinker”.
Proposed installation of Captive Thermal Power Plant (20 MW)
At Industrial Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 6
� First Indian cement company to issue Corporate Sustainability Report following the highest level
“A+” for reporting triple bottom line performance
� New World Sustainability Champions by the World Economic Forum (WEF)
� CDP Climate Disclosure Leader for the year 2014
� Government of India recognized in-house R&D centre.
Awards
� 2016-17 Sustainability Disclosure Leadership Award 2016 by World CSR Congress
� 2016-17 Best Employer 2015 Award by the Employees Association of Rajasthan
� 2016-17 Excellence in Community Impact by Society of Human Resource Management, India
� 2016-17 Overall Excellence in Procurement and Outstanding Procurement Team by CPO forum
India by Institute for Supply Management and Conference Asia
� 2016-17 Golden Peacock Environment Management by Institute of Directors
� 2016-17 State Level Bhamashah Samman for Corporate Social Responsibility 2016 by Government
of Rajasthan
� 2016-17 GreenCo Best Practices Award 2016 for Best Practices in Renewable Energy & GHG
Emission Reduction by CII
� 2016-17 National award for Cost Management by Institute of Cost Accountants of India
� 2015-16 ABP News CSR leadership Award for Best Environment Friendly Project
� 2015-16 Green World Ambassador Award 2016 by the Green Organization London
� 2015-16 First prize in Cement Sector for Energy Conservation of Rajasthan Renewable Energy
Conservation
� 2015 -16 NCCBM award for Best Improvement in Thermal Energy Performance 2013-14.
� 2015-16 NCCBM award for Best Improvement in Electrical Energy Performance 2013-14.
� 2015-16 NCCBM award for Best Quality Excellence 2013-14
� 2015-16 NCCBM award for Second Best Quality Excellence 2014-15.
� 2012-13 Financial Express – Emergent Venture India Green Business Leader Award, 2011-12
(ii) Brief description of nature of the project and Rationale
M/s. Shree Cement Ltd. is proposing to install CPP (20 MW) at Plot No. NS - 16 (P), Aurangabad
Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)to meet power requirement of Bihar
Cement Plant and New Bihar Cement Plant installed adjacent at Plot No. NS - 24, NS - 29 & NS - 28 (P),
Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar).
Plant Capacity
Capacity of Proposed Captive Thermal Power Plant is 20 MW. Project falls under Category “B”, Project
or Activity 1(d) 4.
Proposed installation of Captive Thermal Power Plant (20 MW)
At Industrial Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 7
As per EIA Notification dated 14th Sept., 2006 & amended from time to time “In the absence of a duly
constituted SEIAA or SEAC, a Category ‘B’ project shall be treated as a Category ‘A’ project”; and due
to absence of SEIAA or SEAC at Bihar, this project shall be considered at Central level and will be
treated as Category “A” Project.
(iii) Need for the Project and its Importance to the Country and or Region.
To meet the power demand of clinker grinding unit of Bihar Cement Plant and New Bihar Cement Plant
installed adjacent at Plot No. NS - 24, NS - 29 & NS - 28 (P), Aurangabad Industrial Growth Centre
(BIADA), District: Aurangabad (Bihar).
(iv) Demand – Supply Gap
The power produced by the Proposed CPP will be used for consistent supply of power by own clinker
grinding unit installed adjacent to the proposed site.
(v) Imports vs. Indigenous Production
It is for captive use. The power produced by the proposed CPP will be used for company’s own
existing cement plant.
(vi) Export Possibility
The power produced by the proposed CPP will be used for company’s own existing cement plant for
captive use only.
(vii) Domestic / Export Market
The power produced by the proposed CPP will be used for company’s own existing cement plant.
(viii) Employment Generation (Direct and Indirect) due to the Project Sourcing
SCL follows the “son of the soil” policy, wherein the maximum possible staffing is from local area.
Only where skills are not available locally, staff will be hired from outside. Total manpower
requirement for the plant will be 90 persons.
3.0 PROJECT DESCRIPTION
(i) Type of Project including interlinked and independent projects, if any
Interlinked Project:
Proposed CPP will be for Captive use for adjacent Clinker Grinding Unit.
Independent Project: Yes
Proposed installation of Captive Thermal Power Plant (20 MW)
At Industrial Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 8
(ii) Location (map showing general location, specific location, and project boundary & project site
layout) with coordinates
Figure 1: Location Map
Proposed installation of Captive Thermal Power Plant (20 MW)
At Industrial Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant) 9
Figure 2: Environmental Setting Map
Proposed installation of Captive Thermal Power Plant (20 MW)
At Industrial Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant) 10
Figure 3: Plant Layout
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 11
(iii) Details of Alternative Site Consideration and basis of selecting the Proposed Site Particularly the
Environmental Considerations gone into should be highlighted.
No alternate site has been considered for the proposed CPP.
SCL proposes to set up the Captive Thermal Power Plant at Plot No. NS - 16 (P), Aurangabad Industrial
Growth Centre (BIADA), District: Aurangabad (Bihar)), subject to all statutory clearances and
approvals from the concerned authorities/ agencies.
• NH-2 (~500 meter in West direction)
� NH-98 (~500 meters in SW direction)
The elevation of the project site is about 190m above MSL. The location of the project site is shown in
the Figure - 1.
The co-ordinates of the proposed plant location between 24°46'13.05"N to 24°46'19.58"Nlatitude and
84°21' 18.88"E to 84°21'24.26"Elongitude. The corner coordinates are given below:
Corner Latitude Longitude
A 24°46'19.58"N 84°21'19.81"E
B 24°46'18.78"N 84°21'24.26"E
C 24°46'13.05"N 84°21'23.65"E
D 24°46'13.77"N 84°21'21.32"E
E 24°46'13.12"N 84°21'20.85"E
F 24°46'13.61"N 84°21'18.88"E
Proposed installation of Captive Thermal Power
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
(iv) Size or Magnitude of Operation
M/s. Shree Cement Ltd. is proposing to i
Industrial Growth Centre (BIADA), District: Aurangabad (Bihar).
(v) Project Description with Process
The brief technical details of the
Process Description of Proposed
In proposed captive thermal Power Plant, power will be generated by the utilization of thermal energy
of steam in turbine that in turn rotates an alternator. The steam will be generated in the boiler by
burning of various fuels. In proposed power plant
burn in the boiler to generate steam. The generated steam will
which in turn rotates an alternator.
Indian/imported coal will be transported by truck at over power plant site than trucks will be unloaded
by truck tippler in the coal bunker. The Coal will feed to the coal crusher to crush it to the required size
through the vibro feeder that regulates the
through the conveyor belt.
After receiving coal in the boiler bunkers, the coal will be fed to the boiler furnace through the
rotary/drag chain feeders in the controlled quantities. The coal will burn in the furnace & the
Captive Thermal Power Plant (20 MW)
(P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
peration
proposing to install CPP (20 MW) at Plot No. NS - 16
Industrial Growth Centre (BIADA), District: Aurangabad (Bihar).
rocess Details
The brief technical details of the Proposed CPP are as follows:
Process Description of Proposed CPP
thermal Power Plant, power will be generated by the utilization of thermal energy
of steam in turbine that in turn rotates an alternator. The steam will be generated in the boiler by
proposed power plantIndian/imported coal will be used as the fuel & it will
burn in the boiler to generate steam. The generated steam will be utilized to rotate the Steam Turbine,
which in turn rotates an alternator.
Indian/imported coal will be transported by truck at over power plant site than trucks will be unloaded
oal bunker. The Coal will feed to the coal crusher to crush it to the required size
through the vibro feeder that regulates the flow. The crushed coal will be fed to
coal in the boiler bunkers, the coal will be fed to the boiler furnace through the
rotary/drag chain feeders in the controlled quantities. The coal will burn in the furnace & the
Pre - feasibility Report
16 (P), Aurangabad
thermal Power Plant, power will be generated by the utilization of thermal energy
of steam in turbine that in turn rotates an alternator. The steam will be generated in the boiler by
l be used as the fuel & it will
to rotate the Steam Turbine,
Indian/imported coal will be transported by truck at over power plant site than trucks will be unloaded
oal bunker. The Coal will feed to the coal crusher to crush it to the required size
to the boiler bunkers
coal in the boiler bunkers, the coal will be fed to the boiler furnace through the
rotary/drag chain feeders in the controlled quantities. The coal will burn in the furnace & the resultant
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 13
heat will be utilized to heat water & convert it into steam. The flue gases that will be generated on the
burning of fuel will pass over the tubes of economizer & air pre-heater to utilize the heat carried by the
flue gases going outside, otherwise heat will go waste. Now the flue gases pass through the ESP
(Electro Static Precipitator) to chimney.
On waterside, water will be received by PTP (Pre-treatment Plant) from the existing resources. Here
water will be treated to get the required quality than it will be treated with lime & Dolomite in the High
Rate Solid Contact Clarifier. Then clarified water will be fed to the RO plant where its properties will be
fine tuned to the required quality for DM system. In DM plant the required properties of water will be
obtained and this DM water will feed to the boiler for the purpose of making steam. The cooling tower
will be fed with the RO water for its replenishment. The generated steam in boiler at required
parameters will be fed to the turbine through the control valve. In turbine the thermal energy of
steam will utilize to rotate it. The turbine in turn rotates an alternator (electric generator). The
generated electricity is evacuated from the alternator through the bus bar arrangement.
Condensate Circuit:
In this system condensate from Condensate Extraction Pump (CEP) will transferred into the water pre-
heater then Deaerator. After Deaerator the condensate will enter the Boilers through Boiler Feed
Pump.
Steam Circuit:
The generated steam will be used to generate electricity from the steam turbine with Air cooled
condenser.
Auxiliary Cooling Water and DM Water:
For all the plant equipment’s cooling water will be provided by the Aux. cooling water and DM water
will be generated from the proposed new water treatment plant.
Compressed air System:
One service air compressor and one Instrument air compressor of adequate capacity will be installed
near TG building.
The generated electricity is evacuated from the alternator through the bus bar arrangement. Detail of
20 MW Proposed CPP as follows:
Fuel, limestone analysis and calculation
Calculation for one unit of 20 MW
100% Indian Coal 100% Imported Coal
Description Unit
Type CFBC CFBC
Main Steam Pressure Kg/cm2. A 105 105
Main Steam Temperature deg C 540±5 540±5
Main Steam Flow ( Kg/hr ) 92000 92000
Fuel quantity at MCR TPH 26.4 24.1
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 14
ASH HANDLING SYSTEM
Fly Ash TPH 6.2 5.5
Bed Ash TPH 4.1 3.7
Ultimate analysis (% by weight) 100% Indian Coal 100% Imported Coal
Carbon % 37.2 38.4
Hydrogen % 5.9 5.9
Nitrogen % 0.6 0.5
Oxygen % 10.5 10.5
Sulfur % 0.4 0.5
Moisture % 10.4 10.4
Ash % 35.0 33.8
Volatile Matter % 24.2 24.2
GCV Kcal/kg 3700 3942
Air required Kg/kg of coal 8.5 8.7
Flue gas generated
kg/kg of coal 9.1 9.3
m3/Sec 78.6 73.6
Nm3/Sec 57.1 53.5
COAL CONS. AND ASH GENERATION
Fuel quantity Kg/hr 26355 24096
Total ash quantity Kg/hr 10292 9231
Bed ash quantity Kg/hr 4117 3693
Fly ash quantity Kg/hr 6175 5539
Coal & Limestone Requirement
Indian / Imported coal TPD 633 578
Limestone TPD 28 29
ID fan details
ID fan flow m3/sec 78.6 73.6
ID fan temperature deg cent 140 140
SOx, SPM and Chimney Calculation
Calculation for one unit of 20 MW
Various Cases 100% Indian Coal 100% Imported Coal
Indian / Imported Coal Qty Kg / Hr 26355 24096
Sulfur in each fuels % 0.4 0.5
Total Sulfur in Fuel % 0.4 0.7
Total Sulphur in Boiler Kg / Hr 105.42 168.7
Sulphur capture in Boiler with Limestone % 98 98
Sulfur at outlet of boiler Kg / Hr 2 3.4
Sulfur Emission Kg / Hr 2 3.4
SO2 at Chimney Kg / Hr 4 7
Height of Chimney (as per CPCB formula) Meter 22 25
Chimney Height selected Meter 92
Flue gas Flow m3/Sec 78.6 73.6
Flue gas velocity at Stack outlet m/sec 22 22
Chimney Diameter at Exit m 2.1 2.1
Flue gas flow Nm3/Hr 205642 192491
SOx at Chimney at outlet mg/Nm3 21 35
Dust load Kg/Hr 6175 5539
Dust capture in ESP % 99.92 99.9
Dust emission Kg/Hr 4.9 4.4
Dust capture in FGD % N/A
SPM at Chimney mg/Nm3 24 23
EQUIPMENT DETAILS
Equipment Selection
A list of equipment and storages capacities are given below. In selecting a particular type of
equipment or storage for the project, among others, the following issues have been considered:
� Equipment costs
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 15
� Energy consumption
� Raw material characteristics
� Sizes in which the equipment is available
� Lead times for particular types of equipment
� Operating experience with various types of equipment
� Ease of operation of equipment
� Product to be manufactured
� Site conditions
� Local skills available
� Environmental issues.
MAIN PLANT AND MACHINERY:
Table – 4
Main Plant and Machinery along with their Capacity
Machinery Capacity Number
Boiler 92 TPH 1
Steam Turbine 20 MW 1
Air cooled condenser 65 TPH 1
Fuel handling plant 35 TPH 1
STORAGE CAPACITIES:
Table –5
Storage Capacities
Facility Capacity
Fly ash silo (RCC) 250 MT
Coal covered yard 6000 MT
Mode of transportation of ash to cement plant is through covered bulkers.
Details of Coal Handling:
a) Source of coal- Indigenous and Imported coal b) Unloading- Truck Unloader at grizzly hopper & Coal dumpers at coal storage yards c) Heavy metals – negligible d) Storage- Coal Storage in covered shed e) Coal Handling system – 35 TPH Capacity f) Crusher – 1 nos - 40 TPH Capacity Reversible Impact Type)
Details of Lime Handling:
Source – Powdered limestone from cement plant
o Unloading- Truck Unloader at grizzly hopper & dumpers at storage yards o Storage- Storage in covered shed 250 MT o Pollution control- required capacity Dust extraction systems
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 16
(vi) Raw material required along with estimated quantity, likely source, marketing area of final products,
mode of transport of raw material and finished product.
Table – 6
Raw Material Requirements for Power generation
Description Indigenous Imported
Indian / Imported coal TPD 633 578
Limestone TPD 29 28
(vii) Resources optimization/ recycling and reuse envisaged in the project, if any, should be briefly
outlined.
� Fly ash generated as a waste from Captive Thermal Power Plant and other sources will be used for
PPC manufacturing.
� No solid waste generation from the power plant.
� RO reject will be used in mill spray.
� There is no discharge outside the Plant premises.
(viii) Availability of water its source, energy /power requirement and source should be given.
Water Requirement and Source
Total raw water intake will be 125 KLD which will be sourced from Ground water. CGWA permission will
be obtained. Out of total water intake, 32 KLD reject water will be reused in the VRM spray system of
grinding units.
Table - 7
Water Requirement
Description Requirement (KLD)
DM Consumption in system loss 34
Aux. cooling tower 24
RO Reject 32
ACC Fins Cleaning 2.5
Chiller 2
Drinking/utility 5
ACC Fin cleaning 2.5
plantation 5
Miscellaneous and service water 18
Total 125
Power Requirement and Source
Total auxiliary power requirement of proposed CPP will be 1.2 MW, which will be sourced from
proposed Captive Thermal Power plant itself. Plant initial start-up power will be sourcedfrom state
grid.
ix) Quantity of waste to be generated (liquid and solid) and scheme for their management/disposal
Solid Waste Generation
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 17
� Bed ash and fly ash will be generated in proposed Power plant which will be used in cement mill
for PPC manufacturing.
� Municipal solid waste generated from the plant will be segregated and disposed off scientifically.
Liquid Waste Generation
� No wastewater will be discharged outside the plant.
� STP is proposed to be installed
� RO reject water will be used for mill spray.
� Used oil & grease generated from plant machinery/Gear boxes will be sold to the CPCB authorized
recycler.
(x) Schematic representations of the feasibility drawing which give information of EIA purpose
Scope of Study: The study area will comprise of a core zone covering the project area and a buffer
zone covering an area within 10km radius around the project site.
The study will cover in brief the following chapters including Introduction, Project Description of the
environment, Anticipated Environmental Impacts and mitigation measures, Analysis of alternatives,
Environmental Monitoring program, Additional studies, Project Benefits, Environmental Cost-Benefit
Analysis, Environment management Plan, Summary and Conclusion and Disclosure of Consultant. It
will also include literature review, field studies, impact assessment and preparation of the EIA/ EMP
document covering the disciplines of Land Use, Water Use, Demography & Socio-economics, Soils,
Geology, Hydrology, Meteorology, Air Quality, Water Quality, Terrestrial Ecology, Noise, solid waste
management and Occupational Health & Safety. The executive summary will cover concise discussions
on significant findings and recommended actions.
The study will comprise of the following stages:
Stage 'A' Determination of baseline conditions, in all the disciplines outlined above
Stage 'B'
Assessing the impacts on the environment due to the construction and operation of
the proposed activities and recommendations on amelioratory measures to be taken
to minimize the adverse impacts on the environment to acceptable levels. A suitable
post-study monitoring programme will be out-lined.
Stage 'C' Preparation of EIA/ EMP document.
4.0 SITE ANALYSIS
(i) Connectivity
The land falls in Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District:
Aurangabad (Bihar). The land is even in shape and requires certain amount of land preparation for
structural use.
ACCESS
Road: The proposed site falls on NH-19 and NH- 139 connecting New Delhi to Kolkata and Rajhara to
Patna respectively. Approximate road distance from major towns is as follows:
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 18
� Aurangabad - 2.4 km
� Gaya- 64 km
� Patna - 120 km
Rail: The nearest railway station is the Anugrah Narain Road), approximately 9.1 km in NNW direction
(Aerial distance) from the site.
Air: The nearest airport is at Gaya approximately at an aerial distance of 59 kms in SE direction.
Sea: The nearest sea port is at Kolkata, West Bengal, approximately at an aerial distance of 481 kms.
The site is well connected with communication facilities like telephone, fax, wireless and telex and as
such, no constraints are envisaged in this aspect as the Tehsil and District headquarters are near to the
site.
(ii) Land Form, Land use and Land ownership
The total plant area is 6 acres (2.428 ha){Govt. industrial land at Aurangabad Industrial Growth Centre
by Bihar Industrial Area Development Authority (BIADA) at Aurangabad (District)}. The land has been
transferred by BIADA in favour of Shree Cement Ltd.
(iii) Topography
The general terrain in the area proposed for CPP is more or less flat with minor undulations. A lump
sum provision for site preparation, grading and levelling has been kept in the cost estimate.
(iv) Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under
CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park,
wild life sanctuary, eco sensitive areas, water bodies (distance from the HFL of the river), CRZ. In
case of notified industrial area, a copy of the Gazette notification should be given.
Table - 8
Environmental Settings of the Area
S. No. Particulars Details
(with approximate aerial distance and direction from the plant site)
1. Nearest Town / City Aurangabad (~2.4 km in SE direction)
2. Nearest Railway Station • Eastern Railway Line (~9.2 km in NNE direction)
• Anugrah Narain Road (~9.5 km in NNW direction)
3. National Highway NH-2 (~500 meter in West direction)
NH-98 (~500 meters in SW direction)
4. Nearest Airport Gaya International Airport (approx. 59 kms in SE direction
5. Inter State Boundary No
6. Water Body within 10 km radius • Upper Batnae Canal (~500 meters in West direction)
• Batane River (~3.0 km in West direction)
• Punpun Nadi (~3.0 km in NW direction)
• Andri canal (~3.5 km in NE direction)
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 19
S. No. Particulars Details
(with approximate aerial distance and direction from the plant site)
• Eastern Son High Level canal (~4.0 km in NE direction)
• Dosma Nala (~6.2 km in East direction)
• Batane Canal (~8.0 km in West direction)
• Tikri Nadi (~9 km in ESE direction)
7. National Park, Wildlife Sanctuary,
Biosphere Reserve, Tiger Reserve,
Wildlife Corridors, Reserved / Protected
Forest (PF) etc. within 10 km radius
There is no National Park, Wildlife Sanctuary, Biosphere Reserve,
Tiger Reserve, Wildlife Corridors, Reserved / Protected Forest (PF)
etc. within 10 km radius
8. Archaeological Important Place within 10
km radius
None within 10 km radius
9. Forests No Forest land is involved.
10. Seismic Zone Zone - III as per IS: 1893 (Part-I) : 2002
(v) Existing Infrastructure
Total land project area for proposed CPP is about 6 acres(2.428 ha). There are no existing facilities at
the project site. Adequate infrastructural facilities like workshop, Machinery stores, Cranes, Monorails
and Pulley blocks, Security office, parking area etc. will be provided within the plant premises.
(vi) Soil Classification
Three types of soil are mainly observed in the district: (1) Younger Alluvial soils, (2) Older Alluvial soils,
and (3) Foot hill soils.
These soils have been formed as a narrow belt along the western periphery of the district following
the Son River. These are generally yellowish white to reddish yellow in colour, sandy to loamy sand in
texture.
Major parts of the district are occupied by the Older Alluvial soils. These soils are composed of very
fine to fine sand and clay. These are gray to grayish yellow in colour and moderate to heavy in texture.
They develop wide polygonal cracks during the dry season. Layers of calcium carbonate concretions
are also common in some places.
(vii) Climatic data from secondary sources
The area has generally moderate climate. The temperature variation is from 9oC to 40oC.The average
annual rainfall in the area is about 990-1300 mm.
(viii) Social Infrastructure available
The nearest major city is Aurangabad. It is2.4km in SE direction from the project site.
There are primary schools, dispensaries, small hospitals, places of worship in nearby area of the
project site.Most of the villages are electrified.
Telephone, Medical facilities and Telegraph facilities are available in the nearby towns.
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 20
5.0 PLANNING BRIEF
(i) Planning Concept (type of industries, facilities, transportation etc.) Town and country
Planning/Development authority classification.
Proposed industry is Captive Thermal Power plant. Transportation of raw material will be done via
existing road and rail network and cement concrete road will be developed within the proposed
project area.
(ii) Population Projection
Temporary influx of people will be there as the managerial and supervisory staff will generally be
outsider. A projection may be made by a governmental organization, or by those unaffiliated with a
government.
(iii) Land use planning
The total plant area is 6 acres (2.428 ha) {Govt. Industrial Land} falls in Plot No. NS - 16 (P), Aurangabad
Industrial Growth Centre (BIADA), District: Aurangabad (Bihar).
About 1.98 Acres (0.79 ha) i.e.33% of the total land area will be covered under green belt & plantation
in order to reduce dust & noise pollution levels & to increase aesthetic beauty of the area.
Area required for CPP (20 MW)
S.No. Major System Length Width Area
Remarks m m m2
1 ACC 70 45 3150
2 TG 35 30 1050
3 Boiler, ESP & Chimney 57 38 2166
4 Fuel Handling Plant 213 20 4260
5 Coal Storage yard 2000
6 Water Treatment Plant 50 30 1500
7 Workshop 32 20 640
8 Silo 17 8 136
9 Cooling tower 20 12 240
10 Raw water tank 30 20 600 Storage of 2000 KL
15742
11 Plantation/Green belt area 33% of total plant
area
m2 7920
hectare 0.792
acre 1.98
12 Rain Water Harvesting Structure and utility
m2 578
Total Area required m2 24240
acre 6
(iv) Assessment of infrastructure demand (Physical &Social)
SCL will assess the demand of infrastructure (Physical & Social) in nearby area of the proposed site and
will be developed under corporate social responsibilities programs.
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 21
(v) Amenities/Facilities
Shree Cement Limited will develop the Amenities/Facilities in nearby area of the proposed project site
as per requirement of local people of the nearby area under corporate social responsibilities
programs.
6.0 PROPOSED INFRASTRUCTURE
(i) Industrial Area (Processing Area)
Proposed Captive Thermal Power Plant will be installed in6 acres (2.428ha).
Following infrastructure facilities have been proposed:
� Workshop
A common mechanical and electrical workshop is envisaged to take care of the regular
maintenance/ repair jobs in the plant.
� Machinery Stores
A store building needs to be constructed for storing tools, spare parts, consumables, etc. Open
area to be earmarked for storing machinery and construction materials for the proposed plant.
� Cranes, Monorails and Pulley Blocks
Adequate sized maintenance cranes/ hoists, monorails and pulley blocks to be provided at all
suitable locations at the plant for ease of maintenance and operation.
� Time and Security Office
At the entrance of the main plant, a time office and a security office shall be constructed.
� Parking
Adequate parking space will be provided in the plant premises for the parking of vehicles.
(ii) Residential Area (Non processing area)
Colony for staff has been envisaged in the township of Bihar Cement Plant, major cities having all the
required social amenities except for a dormitory to house essential skilled workmen.
(iii) Green Belt
Greenbelt / plantation will be done in about 33% {i.e. 1.98acres (0.79 ha)}of the total plant area.
(iv) Social Infrastructure
Proposed project will result in growth of the surrounding areas by increased direct and indirect
employment opportunities in the region including ancillary development and supporting infrastructure.
The installation of proposed plant will lead to the development of certain local ancillary facilities and
consequent employment opportunities.
In addition to the above, SCL has a track record of engaging the local communities and extending
several social services to the nearby villages.
(v) Connectivity
Road: Road: The proposed site falls on NH-19 and NH- 139 connecting New Delhi to Kolkata and
Rajhara to Patna respectively.
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 22
Rail: The nearest railway station is the Eastern Railway Line (~9.2 km in NNE direction) and Anugrah
Narain Road (~9.5 km in NNW direction) from the site.
Air: The nearest airport is at Gaya approximately at an aerial distance of 59 kms in SE direction.
Sea: The nearest sea port is at Kolkata, West Bengal, approximately at an aerial distance of 481 kms.
The site is well connected with communication facilities like telephone, fax, wireless and telex and as
such, no constraints are envisaged in this aspect as the Tehsil and District headquarters are near to the
site.
(vi) Drinking Water
RO treated water will be used for the drinking purpose. RO reject water will be used forreused in the
VRM spray system of grinding units.
(vii) Sewerage system
Office toilet effluent will be treated in STP
(viii) Industrial Waste management
Ash generated from the captive power plant will be used in cement mill for PPC manufacturing and
waste water generated from RO unit shall be reused for cement mill spray.
(ix) Solid waste management
Bed ash and Fly Ash generated from the captive power plant will be used in cement mill for PPC
manufacturing and dust collected by the Bag Filters will automatically be recycled in the process.
(x) Power requirement and source
Total auxiliary power requirement of proposed Captive Thermal Power Plant will be 1.2 MW which will
be sourced from proposed Captive Thermal Power Plant itself. Plant initial start-up power will be
sources from state grid.
7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN
(i) Policy to be adopted (Central/State)in respect of the project affected persons including home
oustees, land oustees and landless labourer (brief outline to be given)
Not Applicable.
The land is Govt. industrial land at Aurangabad Industrial Growth Centre by Bihar Industrial Area
Development Authority (BIADA) at Aurangabad (District)}. The land has been transferred by BIADA in
favour of Shree Cement Ltd.
8.0 PROJECT SCHEDULE AND COST ESTIMATES
(i) Likely date of start of construction and likely date of completion (time schedule for the project to be
given)
Based on the consideration that pre-project activities are accomplished prior to the award of the main
machinery order, an implementation period of 10-12 Months from the date of signing/ effectiveness of
the contract is foreseen for the project.
Proposed installation of Captive Thermal Power Plant (20 MW)
At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)
Pre - feasibility Report
Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 23
(ii) Estimated project cost along with analysis in terms of economic viability of the project
Project cost for Captive Thermal Power Plant. The details of investment are shown in the table below.
Budgetary Project Cost for 20 MW CPP
Sr No Details Amount(Rs lacs)
1 Boiler 2,560
2 Turbine &Generator 1,120
3 Air Cooled Condenser (ACC) 1,040
4 Coal Handling, Ash Handling, WTP & BOP 800
5 Civil (@20% of equipment cost) 1,104
6 E&C (@15% of equipment cost) 828
7 Contingency (5% of total cost) 276
8 Pre-operative Expenses & SCL Scope (Cement, Excavation, Construction Power, Engineering, Trial Run Expenses etc)
280
Total Project cost 8,008
Note: Above cost for one unit of 20 MW without taxes, duties etc.
9.0 ANALYSIS OF PROPOSAL
The state of Bihar will get revenues in terms of taxes, local people will get opportunity in terms of
indirect employment, business opportunity like transport of raw materials, in short nearby people will
get opportunity to improve their livelihood.
10. CONCLUSION
Proposed project will result in growth of the surrounding areas by increased direct and indirect
employment opportunities in the region including ancillary development and supporting
infrastructure. Special emphasis on Financial and Social benefits will be given to the local people
including tribal population, if any, in the area. Development of social amenities will be in the form of
medical facilities, education to underprivileged and creation of self-help groups. No adverse effect on
environment is envisaged as proper mitigation measure will be taken up for the same.
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