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LIST OF ANNEXURES

Sr. No.

ANNEXURE DETAILS

1. Annexure – 1 Topo Sheet & Google Image

2. Annexure – 2 Site Lay Out Plan

3. Annexure – 3 Manufacturing Process & Flow Diagram with material balance

4. Annexure – 4 Facilities for Storage of Raw waste Materials & Treated Waste

5. Annexure – 5 Water Balance Diagram

6. Annexure – 6 Hazardous Waste generation & Disposal System

7. Annexure – 7 Hazardous Substance/Material to Human Health or Environment

8. Annexure – 8 Detail of Emission in to Air & its Control System

9. Annexure – 9 Risk of Accident during Operation & its Mitigation

ANNEXURE – 1 Satellite image of the proposed project site showing 1 KM radial area

ANNEXURE – 1 Satellite image of the proposed project site showing 5 KM radial area

ANNEXURE – 1

Satellite image of the proposed project site showing Long View

ANNEXURE – 1

Satellite image of the proposed project site showing Topo sheet

ANNEXURE – 2

SITE PLAN

ANNEXURE – 3

THE LIST OF PRODUCT

Sr.

No. Name of Product

Quantity

(KG/Day)

1. Incinerator 2000

2. Auto clave 1000

3. Shredder 1000

MANUFACTURING PROCESS

DESCRIPTION OF PROCESS ACTIVITY FOR BIOMEDICAL WASTE:

A. RECEIPT:

Generator of the bio-medical waste is responsible for providing segregated waste to the BMWTF

operator. The Wastes shall be segregated as per the provisions of the Bio-Medical Waste

(Management & Handling) Rules, 1988 & Amendment in 2003. The BMWTF operator shall not

accept the non-segregated waste and such incident shall be

reported to the prescribed authority.

Temporary storage at healthcare unit shall be designated the coloured bags handed over by the

healthcare units shall be collected in similar coloured containers with cover. Each bag shall be

labeled as per the Schedule III & IV of the Bio-Medical Waste (Management & Handling) Rules,

so that at any time, the healthcare units can be traced back that are not segregating the bio-medical

wastes as per the rules. The coloured containers should be strong enough to withstand any

possible damage that may occur during loading, transportation or unloading of such containers.

These containers shall also be labeled as per the schedule iii of the rules. Sharps shall be collected

in puncture resistant container.

The person responsible for collection of bio-medical wastes shall also carry a register with him to

maintain the records such as name of the healthcare unit, the type and quantity of waste received,

signature of the authorized person from the healthcare unit side, day and time of collection etc.

B. INCINERATION: Incinerator will be having double (dual) chamber, Primary chamber for incineration of

biomedical waste will run at 800±50°C and secondary will run at 1050±50°C temperature

to incinerate the gas liberated from first chamber.

Hot gases from the secondary chamber will go to cyclone separator for settling of

suspended particulate matter.

Than the gases will pass through wet alkali scrubber for removing harmful gases.

The clean gas will pass through the ID fan to go to the chimney having 30m height.

INCINERATOR

Name of equipment BIOMEDICAL WASTE INCINERATOR SYSTEM

Type Multiple Chambers

Process Air Pyrolytic

Capacity 100 KG/Hr and 150 Kg/hr Biomedical waste.

Type of Waste to be incinerated All Type of Biomedical waste

Fuel utilized LDO/HSD/GAS

Fuel consumption 25-30 Ltr./hr (fuel consumption is variable, depend

upon calorific value of waste & it’s characteristic)

Total floor area occupied by the

system

100 Sq. Mtr. Approx

Scrubbing media Caustic Lye solution.

Fresh water required 500 Ltr/hr. Approx.

Waste Feeding Manually

Ambient temperature 35o C +/- 10 %

Design temperature 1400o C

Operating Temperature

Primary Chamber

Secondary Chamber

850o +/- 50

o .C

1050o +/-50

o .C

Operating Hours 10 Hrs/Day

Start Up Time 1 Hours.

A. AUTOCLAVING:

The non-incinerable and infected waste will be taken for autoclaving (Gravity type) at

autoclave section.

Autoclave process will be carried out at 121°C temperature and 15 PSI pressure for 60

min (Residence time).

Capacity of autoclave will be 100 kg/hr.

Necessary monitoring unit will be installed on autoclave.

Spore test will be carried out after completion of autoclave process to check its feasibility.

HORIZONTAL CYLINDRICAL AUTOCLAVES Specifications:

Size : 1. 1200mm x 600mm x 600mm (LBH)

Chamber : SS 316

Jacket : SS 304

Door : SS 304 (Sliding)

Outer Insulation : SS 304

Operating Pressure : 1.2kg/cm2

Test Pressure : 3.0 kg/cm2

Operating Temperature : 121oC& 134oC

Stand MS pipe Operation : Auto/Manual

Steam Generator : SS 304 Having 3No’s heating elements of

6Kw each other accessories: Steam trap, pressure switch,

Automation Accessories like solenoid pneumatic Valves,

Vacuum pump etc.

Automation Hardware : PLC based automation, Auto-control panel, Automation

accessories, HMI.

Optional Software : SCADA software, for controlling,

Monitoring and recording of cycle Parameters

B. SHREDDING:

After disinfecting BMW in autoclave it will be loaded into shredder machine for

shredding process.

Capacity of shredding machine will be 75kg/hour.

Shredded waste will be collected in plastic bags and then will be send to authorized

recycler.

C. TREATMENT OF SHARP WASTE:

Sharp waste like needle/blade etc will be destroyed by means of syringe cutter to prevent

further use.

PROCESS FLOW DIAGRAM OF BIOMEDICAL WASTE

Generator hospital / dispensary

TRANSPORTATION SCHEDULE

Internal transportation carried out by closed body tricycle in small town/congested town.

External transportation from town to site will be done by closed body diesel tempo/close body jeep like vehicle as per BMW rule 1998 daily.

SEGREGATION OF BIO MEDICAL WASTE Color coded polythene bags will be provided to

individual BMW generator for segregation and storage of BMW at source.

Category wise segregation of BMW rules 1998 will be done which includes incineration waste and non incinerable waste.

TO THE SITE

INCINERABLE

INCINERATOR (Incineration of incinerable

waste)

LANDFILLING (Ash to landfill site/TSDF)

NON INCINERABLE WASTE

AUTOCLAVE (Autoclaving of non

incinerable waste for disinfection)

SHREDDER (Shredding of the syringe /needle and disinfected waste)

AUTHORIZED RECYCLER

ANNEXURE – 4

FACILITIES FOR STORAGE OF GOODS/MATERIAL

Sr. No. NAME OF SECTION AREA (m2) SEC AREA

(m2)

(A) RAW WASTE SECTION

1. Raw Waste Store 35 35.0

(B) TREATED WASTE SECTION

2. Ash Store 35

44.0 Solid Waste pit 9

ANNEXURE – 5

WATER BALANCE DIAGRAM Basis: KL/Day

Source: Bore Well

Note: *Total 9.0 waste water will be generated, which will be treated in ETP and will be

reused in scrubber. Domestic waste water will be disposed off into Soak Pit/Septic tank.

FRESH WATER 18.2

INDUSTRIAL

9.5

DOMESTIC

0.5

WASHING & Cooling

9.0

U/G SOAK PIT

0.3

ETP 9.0*

Gardening

8.2

AANNNNEEXXUURREE –– 66

HHAAZZAARRDDOOUUSS WWAASSTTEE GGEENNEERRAATTIIOONN AANNDD DDIISSPPOOSSAALL SSYYSSTTEEMM

Sr. No Waste Quantity Schedule

process No.

Method of Storage & Disposal

1. ETP sludge 125

kg/month

34.3 Collection, Storage and disposal to TSDF site

2. Incineration Ash 0.5-1.0

MT/month

09 (BMW

Rules)

Collection, Storage and disposal to TSDF site

3. Disinfected and

shredded plastic

materials

30-40

MT/month

04 & 07 (BMW

Rules)

Collection, Storage and sold to authorized recycler

4. Used Oil 20 lit/year 5.1 Collection, Storage and Reuse as lubricant for machinery and balance will be sold out to authorized recycler.

ANNEXURE – 7

USE, STORAGE, TRANSPORTATATION & HANDLING OF SUBSTANCE/ MATERIAL USED WHICH ARE HAZARDOUS TO HUMAN HEALTH OR ENVIRONMENT

DETAILS OF STORAGE FACILITY The list of hazardous materials with classification, state and storage details are given in below table.

LIST OF HAZARDOUS MATERIALS:

Sr. No.

Name of the Hazardous substance

Place of storage

State and operating pressure & Temp.

Type of hazards possible

Control measures provided

1. Yellow Category waste (Human Anatomical waste, animal waste, soiled waste and etc.)

Red storage room (plant area)

Ambient Condition

Fire, Infection

1] Fire Extinguisher (CO2,DCP) 2] PPE 3] sand Bucket 4] Emergency provision for Fire Brigade from outside source.

2. Red category waste (microbiology & Biotechnology waste, tubing, catheters, Intravenous sets etc.)

Yellow storage room (plant Area)

Ambient Condition

Fire, Infection

1] Fire Extinguisher (CO2,DCP) 2] PPE 3] sand Bucket 4] Emergency provision for Fire Brigade from outside source

3. Diesel D G Room Ambient Condition

Fire,

1] Fire Extinguisher (Foam) 2] Sand Buckets

4. Lube oil storage Generator Area

Ambient Temp & Pressure

Fire 1] Fire Extinguisher (Foam) 2] Sand Bucket

SAFETY PRECAUTIONS FOR THE STORAGE OF FUEL

- Separately stored with proper enclosures and marked within premises in closed shed - Proper ventilation to be provided - Sufficient fire extinguishers and PPE to be provided - Flame proof fittings to be provided - Smoking to be prohibited

MAJOR HAZARDS

Facility would be collect and dispose infectious bio-medical waste through shredding, autoclaving and incineration. A hazardous material is any item or agent (biological, chemical, physical) which has the potential to cause harm to humans, animals, or the environment, either by virtue of its intrinsic property or through interaction with other factors. The potential hazards associated with the industry are primarily classified into:

Chemical Hazard:

a. Toxicity b. Flammable

Physical Hazard:

a. Health Hazard due to Infection b. Noise c. MSD d. Electrical Hazard

PROCESS & VESSEL HAZARDS AND CONTROLS SR. NO.

NAME OF PLANT

HAZARDOUS PROCESS AND OPERATION

MATERIALS IN THE PROCESS / OPERATION WITH THEIR QUANTITY

NAME OF THE VESSEL AND ITS LOCATION

OPERATING PARAMETERS

TYPE OF HAZARDS POSSIBLE

CONTROL MEASURES PROVIDED

1. Incineration plant

Incineration Yellow category waste

Primary chamber and secondary chamber , Incineration area

Temperature 850 oC – Primary chamber and 1050 oC – secondary chamber

Fire, Explosion, Burn

1] Fully Automatic PLC & SCADA Control 2] Emergency Local Stop 3] Fire Extinguisher (CO2) 4] PPE 5] Emergency provision for Fire Brigade from outside source

2. Auto-clave

Sterilization Red Category waste

Autoclave Temp. around 135 oC & 2.2 Kg./sq.cm pressure

Fire, Health Hazard

1] Fully automatic Computer based automation 2] Emergency Local Stop 3] PPE

ANNEXURE – 8

DDEETTAAIILL OOFF EEMMIISSSSIIOONN IINN TTOO AAIIRR && IITTSS CCOONNTTRROOLL SSYYSSTTEEMM

SR.

NO

.

TYPE OF FUEL TOTAL QTY

01 Diesel 500 Lit/Day

DETAILS OF AIR POLLUTION CONTROL SYSTEM FOR

BIOMEDICAL WASTE MANAGEMENT

STACK

NO.

VENT

ATTACHED TO

VENT

HEIGHT

APCM Concentration of

Pollutants

1. Shredder 12mm Dust collector SPM<150mg/Nm3

2. Incineration Unit 30 m Cyclone

separator &

Water

scrubber

SPM<150mg/Nm3

SO2< 100 PPM

NOx<450 PPM

HCL<50 PPM

Total dioxins and

furans <0.1 ng

TEQ/Nm3 (at 11

% O2)

3. D.G Set

(50 KVA)

8 m --- SPM<150mg/Nm3

SO2< 100 PPM

NOx<50 PPM

ANNEXURE – 9 DETAILS OF RISK OF ACCIDENTS DURING OPERATION & ITS

MITIGATION FOR THE PROJECT THAT COULD AFFECT HUMAN HEALTH & ENVIRONMENT

RISK ASSESSMENT AND MITIGATION MEASURES Workers handling and disposing biomedical waste are at potential risk of exposure to infection from sharps related accidents or when containers of waste burst, open and leak, or spills of certain waste materials occur. Exposure to a needle or other sharp object contaminated with the blood of an infectious person presents the greatest potential risk for transmission of HBV, HIV, and other blood borne pathogens to the health-care worker and waste handler.

Mitigation measures: Company will take reasonable steps to reduce the risk of exposure to infection by

establishing written policies and procedures based upon the most currently accepted clinical and occupational health and safety information in consultation with workers, handling and disposing of biomedical waste. These policies and procedures will be reviewed and updated regularly, with compliance to their requirements verified as necessary.

Regular instruction, information’s and training will be given to employees like, • Personal hygiene, especially washing hands, wearing apron; • The facility's procedures for the reduction, segregation, collection, packaging, colour-

coding, labelling, storage, and in- house movement of waste; • Methods for preventing the transmission of infections related to waste-handling procedures; • The hazards of those materials to which workers may be exposed; and

• The actions to be taken and which supervisory staff should be notified in the event of an accident.

Mitigation measures to minimize the occupational health risks associated with the handling and disposal of biomedical waste are:

• Include a regular assessment of waste management procedures to assure compliance with applicable standards and all applicable federal, territorial and municipal regulations and legislation;

• Use of personal protective equipment and hand washing facilities for workers involved in various stages of waste handling and disposal;

• A written procedure to handle and report needle stick injuries and other waste-handling incidents. Injuries caused by needle sticks and sharp instruments will be

documented, reviewed, and changes implemented to prevent similar incidents in the future;

• Emphasize the need for point of generation segregation so that waste is placed within an appropriate waste container; • Type and quality of waste containers will be review regularly; if necessary it will be upgraded to more suitable container; • Handling practices will be reviewed regularly to determine problems of inappropriate

handling. If so, modify the handling techniques

Make sure that waste haulers and handlers will always be proper clothed and wear personal protective equipment so that harmful agents, whether physical, chemical, or infectious, are prevented from gaining access to open wounds, cuts, or by absorption through the skin. Personal protective equipment may include cut proof gloves, gowns, safety glasses, protective footwear, etc.

A course of Hepatitis B (HBV) vaccine will be offered to all employees dealing with handling and disposing of biomedical waste who are at risk of exposure to human blood, blood products, or body secretions.

Two-handed recapping of needles will be avoided.

Appropriate protective equipment, including dust masks, heavy gloves and safety shoes with puncture-proof toes and soles to avoid injury to Staff responsible for loading and cleaning out incinerators.

Mitigation measures to minimize risk in case of spillage of infectious fluid are • Visible material will be first removed with disposable towels or other appropriate means that prevents direct contact with blood. If splashing is anticipated, both protective eyewear and clothing will be worn. • The area will be decontaminated with an appropriate germicide. • Hands will be washed after gloves are removed.

Soiled cleaning equipment will be cleaned and decontaminated or placed in an appropriate container for disposal.

Plastic waste-holding bags will be made available for removing contaminated items from the site of the spill.

Shoes and boots can sometimes become contaminated with blood. If there is massive blood contamination on floors, the use of disposable, impervious shoe coverings will be considered.

ENVIRONMENTAL COMPONENTS

POTENTIAL IMPACTS

POTENTIAL SOURCE OF IMPACT

CONTROLS THROUGH EMP & DESIGN

IMPACT EVALUATION

REMEDIAL MEASURES

Water Quality Decrease in ground water table

Construction activity: Abstraction of water for construction activity and

Proper management of surface water runoff shall be made.

No waste water shall be discharge outside the Premises. Insignificant

Zero effluent discharge concept will be followed.

domestic use for Construction workers. Operation Activity: Ground water abstraction for industrial use and domestic use.

Effluent treatment plant (ETP) is Proposed. Rain water harvesting

adverse impact

Air Quality Dust Emissions Construction Phase: All heavy construction activities. Due to transportation of construction materials

Suitable control measures will be Adopted as per a dust control plan. Water will be sprinkled on loose top soil.

Not significant because dust generation will be temporary and will settle fast due to dust suppression techniques used

During construction Phase the contractors are advised to use dust masks for the employed labour. Water sprinkling for Suppression of dust during construction phase.

Emissions of SPM, SO2 and NOx

Construction Phase: Operation of construction equipment and vehicles during site development.

Rapid on site construction and improved maintenance of equipment Use of ultra low Sulphur diesel.

Not significant

Regular monitoring of emissions & control measures to reduce the emission levels.

Emissions of SPM, SO2 NOx and HCl

Operation Phase: Fugitive emissions, Incinerator stack emissions

Water will be sprinkled on loose soil. Adequate stack height with bag filters

Not significant

Regular monitoring of stack and work zone will be carried out Minor adverse

impacts on ambient air quality

Socio-Economic Overall growth & development of area, increased primary & secondary employment, improvement in infrastructure and growth of other industries

Project activities

CSR activity is proposed

Beneficial change

-

Terrestrial Ecology Minor loss of habitat-flora & fauna

Project activities

Green belt, Proper management of solid waste and liquid effluent

In-significant Impact

-

Noise Environment

Noise emissions

Construction Phase: Operation of construction equipment and vehicles during site development.

Use of well-maintained equipment fitted with silencers. Providing noise shields near the heavy construction operations Construction activity will be Limited to daytime hours only.

Residential areas are located at least one km away from the site and hence there is no noise increase expected from the Project activities. Also, there are no sensitive receptors located within Near vicinity of site.

Use of Personal Protective Equipment (PPE) like earmuffs and earplug during construction Activities.

Operation Phase:

Green Belt Developmen

In-significant Short-term

-

Process activity area Loading and unloading

area.

t Providing acoustic enclosures

exposure within Permissible limit.

Infrastructure & Services

Improved communication, transport, housing, educational & medical facilities

Social activities of company

Development has been gradual

Beneficial impact

-

Environmental Hazards

Risk to environment & neighboring population

Storage of waste

On site Disaster management plan & Safe practices

Insignificant adverse impact

Proper storage and handling of Bio-medical waste

Activity Environmental

Attribute

Cause Impact Characteristic

Nature Duration Reversi

bility

Significance,

Mitigative Measure

OPERATION OFD.G. SET (50 KVA - Stand by)

Air Quality Emission of

pollutants (SPM,

SO2, NOx) along

with flue gas after

combustion of the

fuel Diesel in the

D.G. Set

Direct

Negative

Long Term Reversi-

ble

The flue gas is

emitted into the

atmosphere through a

stack of height 5 Mtr.

Proper air-fuel ratio

maintenance during

the operation should

be done, for

optimized

combustion and

hence reducing the

pollutant emission

rates.

Noise Noise generation

due the operation

of D. G. Set

Direct

Negative

Long Term Reversi

ble

The management

should ensure proper

usage of ear

plugs/muffs by

workers or construct

a noise-proof cabin

for hearing

conservation of

workers and explore

methods for

dampening the noise

generated after

identifying the

equipment

contributing to the

same.

Land

Charging Operation

of the Fuel

Direct

Negative

Long Term Reversi

ble

---

Annual

Maintenance for

cleaning the D. G.

Set - Liquid waste

(Used Oil)

generation during

the cleaning-up

operation.

Direct

Negative

Long Term Reversi

ble

The solid waste

generated will be

reused/ sell to

registered recycler.