CONTENT LIST - environmentclearance.nic.inenvironmentclearance.nic.in/writereaddata/Online/TOR/11_Jan_2018... · CONTENT LIST S. NO. CONTENTS ... CLIMATIC DATA FROM SECONDARY SOURCES

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CONTENT LIST

S. NO. CONTENTS PAGE NO.

1.0 EXECUTIVE SUMMARY 1

1.1 ENVIRONMENTAL MANAGEMENT PLAN 2

1.1.1 AIR POLLUTION CONTROL 2

1.1.2 WATER POLLUTION CONTROL 3

1.1.3 SOLID WASTE MANAGEMENT 3

1.1.4 HAZARDOUS WASTE MANAGEMENT 3

1.1.5 NOISE POLLUTION CONTROL 3

1.1.6 GREEN BELT DEVELOPMENT/PLANTATION 4

2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION 4

(i) IDENTIFICATION OF PROJECT & PROJECT PROPONENT 4

(ii) BRIEF DESCRIPTION OF NATURE OF THE PROJECT AND RATIONALE 6

(iii) NEED FOR THE PROJECT & ITS IMPORTANCE TO THE COUNTRY AND

OR REGION

6

(iv) DEMAND-SUPPLY GAP 6

(v) IMPORTS VS. INDIGENOUS PRODUCTION 7

(vi) EXPORT POSSIBILITY 7

(vii) DOMESTIC/EXPORT MARKETS 7

(viii) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE

PROJECT SOURCING

7

3.0 PROJECT DESCRIPTION 7

(i) TYPE OF PROJECT INCLUDING INTERLINKED AND INDEPENDENT

PROJECTS, IF ANY

7

(ii) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC

LOCATION, AND PROJECT BOUNDARY & PROJECT SITE LAYOUT)

WITH COORDINATES

8

(iii) DETAILS OF ALTERNATIVE SITE CONSIDERATION AND BASIS OF

SELECTING THE PROPOSED SITE PARTICULARLY THE

ENVIRONMENTAL CONSIDERATIONS GONE INTO SHOULD BE

HIGHLIGHTED

11

(iv) SIZE OR MAGNITUDE OF OPERATION 12

(v) PROJECT DESCRIPTION WITH PROCESS DETAILS 12

(vi) RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY,

LIKELY SOURCE, MARKETING AREA OF FINAL PRODUCTS, MODE OF

TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT.

16

(vii) RESOURCES OPTIMIZATION/ RECYCLING AND REUSE 16

ii


ENVISAGED IN THE PROJECT, IF ANY, SHOULD BE BRIEFLY

(viii) AVAILABILITY OF WATER ITS SOURCE, ENERGY /POWER

REQUIREMENT AND SOURCE SHOULD BE GIVEN.

WATER REQUIREMENT AND SOURCE

16

(ix) QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND

SCHEME FOR THEIR MANAGEMENT/DISPOSAL

16

(x) SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING

WHICH GIVE INFORMATION OF EIA PURPOSE

17

4.0 SITE ANALYSIS 17

(i) CONNECTIVITY 17

(ii) LAND FORM, LAND USE AND LAND OWNERSHIP 18

(iii) TOPOGRAPHY 18

(iv) EXISTING LAND USE PATTERN 18

(v) EXISTING INFRASTRUCTURE 19

(vi) SOIL CLASSIFICATION 19

(vii) CLIMATIC DATA FROM SECONDARY SOURCES 19

(viii) SOCIAL INFRASTRUCTURE 19

5.0 PLANNING BRIEF 20

(i) PLANNING CONCEPT 20

(ii) POPULATION PROJECTION 20

(iii) LAND USE PLANNING 20

(iv) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL) 20

(v) AMMENITIES/ FACILITIES 21

6.0 PROPOSED INFRASTRUCTURE 21

(i) INDUSTRIAL AREA (PROCESSING AREA) 21

(ii) RESIDENTIAL AREA (NON PROCESSING AREA) 21

(iii) GREEN BELT 21

(iv) SOCIAL INFRASTRUCTURE 21

(v) CONNECTIVITY 21

(vi) DRINKING WATER 22

(vii) SEWERAGE SYSTEM 22

(viii) INDUSTRIAL WASTE MANAGEMENT 22

(ix) SOLID WASTE MANAGEMENT 22

(x) POWER REQUIREMENT AND SOURCE 22

7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN 22

(i) POLICY TO BE ADOPTED (CENTRAL/STATE)IN RESPECT OF THE

PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND

OUSTEES AND LANDLESS LABOURER (BRIEF OUTLINE TO BE GIVEN)

22

iii


8.0 PROJECT SCHEDULE AND COST ESTIMATES 22

(i) LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF

COMPLETION (TIME SCHEDULE FOR THE PROJECT TO BE GIVEN)

22

(ii) ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF

ECONOMIC VIABILITY OF THE PROJECT

23

9.0 ANALYSIS OF PROPOSAL 23

10.0 CONCLUSION 23

LIST OF TABLES

TABLE

NO.

NAME PAGE NO.

1. SALIENT FEATURES OF THE PROJECT 1

2. PPROPOSED BAG FILTERS FOR SHREE POWER – BIHAR CPP 3

3. ESTIMATED TOTAL ASH GENERATED FROM THE SHREE POWER – BIHAR CPP 3

4. MAIN PLANT AND MACHINERY ALONG WITH THEIR CAPACITY 15

5. STORAGE CAPACITIES 15

6. RAW MATERIAL REQUIREMENTS FOR POWER GENERATION 16

7. WATER REQUIREMENT 16

8. ENVIRONMENTAL SETTINGS OF THE AREA 18

LIST OF FIGURES

FIGURE NO. NAME PAGE NO.

1. LOCATION MAP 8

2. ENVIRONMENTAL SETTING MAP 9

3. PLANT LAYOUT 10

LIST OF ANNEXURES

ANNEXURE NO. NAME PAGE NO.

1. BIADA LAND ALLOTMENT LETTER 24-25

2. KHASRA MAP 26

Proposed installation of Captive Thermal Power Plant (20 MW)

At Industrial Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)

Pre - feasibility Report

Shree Cement Limited (Unit- New Bihar Cement Plant - CPP) 1

PRE-FEASIBILITY REPORT

1.0 EXECUTIVE SUMMARY

M/s. Shree Cement Ltd. is proposing to install Captive Thermal Power Plant (20 MW) at Plot No. NS - 16

(P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar) to meet power

requirement of Bihar Cement Plant and New Bihar Cement Plant installed adjacent to the proposed

Power Plant site. Environmental Clearance for Bihar Cement Plant and New Bihar Cement Plant at Plot

No. NS - 24, NS - 29 & NS - 28 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad

(Bihar) has already been obtained from SEIAA, Bihar vide letter Ref no. 67/SEIAA/17 dated 13-06-2017.

Table - 1

Salient Features of the Project

Sr. No. Particulars Details

A. Nature & Size of the Project Proposed Installation of Captive Thermal Power Plant (20 MW)

B. Category of the Project This Project falls under Category “B”, Project or Activity 1 (d) (4)

-{Thermal Power Plants}

As per EIA Notification dated 14th Sept., 2006 & amended from

time to time “In the absence of a duly constituted SEIAA or

SEAC, a Category ‘B’ project shall be treated as a Category ‘A’

project”; and due to absence of SEIAA or SEAC at Bihar, this

project shall be considered at Central level and will be treated

as Category “A” Project.

C. Location Details

1. Plot No. Industrial Plot No.NS - 16 (P), Aurangabad Industrial Growth

Centre (BIADA)

Land allotment letter is enclosed as Annexure – 1

2. Tehsil Aurangabad

3. District Aurangabad

4. State Bihar

5. Latitude 24°46'13.05"N to 24°46'19.58"N

6. Longitude 84°21'18.88"E to 84°21'24.26"E

7. Toposheet No. The project site is superimposed on Survey of India toposheet

on 1:50,000 scale (Toposheet No 72 D/5 & 72 D/6)

Location Map of the plant site has been shown in Figure - 1

D. Area Details

1. Total Plant Area 6 Acres (2.428 ha)

2. Greenbelt/ Plantation Area 1.98 Acres (0.79 ha) (i.e. 33% of the total plant area)

E. Environmental Setting Details (with approximate aerial distance and direction from the plant site)





Sr. No. Particulars Details

1. Nearest Town/City Aurangabad (~2.4 km in SE direction)

2. Nearest Railway Station • Eastern Railway Line (~9.2 km in NNE direction)

• Anugrah Narain Road (~9.5 km in NNW direction)

3. National Highway

NH-2 (~500 meter in West direction)

NH-98 (~500 meters in SW direction)

4. Nearest Airport Gaya International Airport (approx. 59 kms in SE direction

5. Inter District Boundary No

6. National Park, Wildlife Sanctuary,

Biosphere Reserve, Tiger Reserve,

Wildlife Corridors, Reserved /

Protected Forest (PF)etc. within 10

km radius

There is no National Park, Wildlife Sanctuary, Biosphere

Reserve, Tiger Reserve, Wildlife Corridors, Reserved / Protected

Forest (PF) etc. within 10 km radius

7.

Water Body within 10 km radius

• Upper Batnae Canal (~500 meters in West direction)

• Batane River (~3.0 km in West direction)

• Punpun Nadi (~3.0 km in NW direction)

• Andri canal (~3.5 km in NE direction)

• Eastern Son High Level canal (~4.0 km in NE direction)

• Dosma Nala (~6.2 km in East direction)

• Batane Canal (~8.0 km in West direction)

• Tikri Nadi (~9 km in ESE direction)

8. Archaeological Important Place

within 10 km radius

None within 10 km radius

9. Seismic Zone Zone - III as per IS: 1893 (Part-I) : 2002

F. Basic Requirements of the Project

1. Water Requirement 125 KLD (Source: Ground Water)

2. Man Power Requirement 90 persons (30 staff + 60 workers)

G. Cost Details

1. Total Cost for the Project Rs. 80 Crores

2. Cost for Environmental Protection

Measures

� Cost towards EMP: Rs. 5 Crores

� Recurring Cost: Rs. 10 Lacs/annum

1.1 ENVIRONMENTAL MANAGEMENT PLAN

A comprehensive environmental management plan has been framed and implemented to keep the

pollution levels within prescribed limits. Following measures will be practiced to attain the same.





1.1.1 Air Pollution Control

The major sources of pollution are particulate matter, SO2 and NOx from the proposed Shree Cement

Limited (Unit- New Bihar Cement Plant-CPP). Pollution levels will be reduced by following pollution

control measures:

� Installation of ESP;

� Silos for fly ash and bed ash storage;

� Covered shed for storage of coal;

� Installation and maintenance of pollution control equipment like Bag filters;

� Control of PM emission level below30 mg/Nm3; and

� Covered conveyor belts.

Installation of Bag Filters at various dust emitting sources in proposed Captive Thermal Power Plant

are given below:

Table - 2

Proposed Bag Filters for CPP

Sr. No. Application Quantity Gas volume (Nm3/hr.)

1 New Coal transfer tower & Grizzle hopper 1 20405

2 Lime stone hopper 1 7700

3 Lime Stone Crusher House 1 33341

4 Coal Crusher House 1 54478

5 Between transfer tower-III and bunker 1 39078

6 Between transfer tower-IV and bunker 1 22575

Total Bag Filters 6

1.1.2 Water Pollution Control

Following water pollution control measures will be carried out in Proposed CPP:

� RO reject water will be used in cement mill spray installed in Bihar and new Bihar cement plant.

� Domestic effluent will be treated in STP.

� Rain water harvesting will be practised to recharge ground water.

� No wastewater will be discharged.

1.1.3 Solid Waste Management

Bed ash and fly ash generated from the power plant will be used in Bihar Cement Plant and New Bihar

Cement Plant. The details of ash generated from the CPP are presented below.

Table - 3

Estimated Total Ash generated from theCPP

100% Indian Coal 100% Imported Coal

Bed ash quantity TPD 99 89

Fly ash quantity TPD 148 133

Total ash quantity TPD 247 222

1.1.4 Hazardous Waste Management





Total 5 KL/Annum (approx.) used oil will be generated from plant machineries as hazardous waste

which will be sold to CPCB registered recycler.

1.1.5 Noise Pollution Control

To maintain the noise level well within the prescribed limit inside the plant 85 dB (Leq)) and at the

plant boundary (day time 75 dB (Leq) and Night Time 70 dB (Leq)), the following measures are taken:-

� Turbine and compressors will be installed in closed building.

� Proper maintenance, oiling and greasing of machines at regular intervals will be done.

� Adequate silencers will be provided in all the steam exhaust.

� Periodical monitoring of Noise level.

� PPEs like ear plug and earmuffs etc. will be provided to all operators and employees working near

the machinery.

1.1.6 Green Belt Development/Plantation

� Plantation will be done in and around the plant premises. About 1.98 Acres (0.79 ha)i.e. 33% of the

total project area will be developed under Greenbelt / plantation area.

� 80% survival rate will be maintained with all possible efforts.

� Local plant species (Acacia, Amla, Arjun, Areca Palm, Ashok, Cassia, Eucaliptus, Ficus, GoldMohar,

Greensemal, Kadam, Kachnar, Madhukamini, Mango, Mohagni, Neem, Nerium, Seesam, Tecoma,

etc.) will be planted.

2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION

(i) Identification of Project and Project Proponent

Project Proponent

Shree Cement Limited (SCL) is an energy conscious and environment friendly sustainable business

organization. SCL started its journey in the year 1979 and today, it is among India's leading cement

manufacturing companies. Having witnessed an exponential growth in the last three decades, our

endeavour continues to expand our capacity in the cement and power sector.

Cement Manufacturing Facilities

Presently, our cement production capacity stands at 29.3 Million tonnes. The Company’s Cement and

Clinker manufacturing facilities are located at Beawar & Ras in Rajasthan and Raipur in Chhattisgarh. It

has split grinding units at seven locations viz. Khushkhera, Suratgarh, Jobner in Rajasthan, Roorkee in

Uttarakhand, Aurangabad in Bihar, Bulandshahr in Uttar Pradesh and Panipat in Haryana.

Power Generation Facilities

Total Thermal Power Plants Capacity of the Company is 607 MW (including 102 MW Waste Heat

Recovery Green Power Capacity which is the largest capacity of Green Power in the entire world

cement industry excluding China). The power generated from these plants is primarily utilized for

consumption in its own cement plants as well as to sell to the outside parties.





Products

The Company's pursues multi-brand portfolio strategy which consists of three brands viz Shree Jang

Rodhak Cement, Bangur Cement and Rockstrong Cement. The Company currently has the highest

market share in Rajasthan, Delhi and Haryana and distinguished positions at the top in Punjab, West

Uttar Pradesh and Uttarakhand.

Corporate Sustainability

At SCL Sustainability is an integral part of our business and forms the core of our future growth

strategy. We have always envisioned a growth which is inclusive and aims towards Total Prosperity of

all the stakeholders. We have inculcated sustainability as business culture and all our efforts attempt

to focus upon fostering innovation, ensuring prosperity, creating happiness and building trust in

people.

Sustainability leads us to the enhancement of corporate values through innovation and sound

business practices. This approach has helped us to proactively address challenges to our growth.

Integration of sustainability in our day to day business activities helps us in identifying, analyzing,

implementing control measures and in mitigating the multiple risks that we, our industry, our country

and our planet faces. Sustainable business practices endorse optimal utilization of resources which

enhances stakeholders’ value.

Service towards the Community

We believe that a company's prosperity is linked with that of its neighbouring communities. We touch

the lives of the communities that surround our operations either on our own or in partnership with

government bodies and the community at large. Empowering communities and working towards

making a meaningful difference to them is an approach that is deeply engrained in our business. The

vision is to become a catalyst of positive change in society.

Our approach towards development of the local community has been focused on the below five

priority areas:

� Healthcare

� Education

� Infrastructure development

� Livelihood generation

� Women empowerment

Recognitions

� SCL ranked 2nd Best Company in the World on Carbon related matrix-2015

� First Indian Cement Company to join Cement Sustainability Initiative of WBCSD.

� First Indian Cement Company to be Member of World Economic Forum.

� First company in the World to use innovative techniques to utilize 100% Petcoke in its operations.

� First Cement Company of the World to fetch Certified Emission Reductions (CER’s) on its Clean

Development Mechanism project “Optimal Utilization of Clinker”.





� First Indian cement company to issue Corporate Sustainability Report following the highest level

“A+” for reporting triple bottom line performance

� New World Sustainability Champions by the World Economic Forum (WEF)

� CDP Climate Disclosure Leader for the year 2014

� Government of India recognized in-house R&D centre.

Awards

� 2016-17 Sustainability Disclosure Leadership Award 2016 by World CSR Congress

� 2016-17 Best Employer 2015 Award by the Employees Association of Rajasthan

� 2016-17 Excellence in Community Impact by Society of Human Resource Management, India

� 2016-17 Overall Excellence in Procurement and Outstanding Procurement Team by CPO forum

India by Institute for Supply Management and Conference Asia

� 2016-17 Golden Peacock Environment Management by Institute of Directors

� 2016-17 State Level Bhamashah Samman for Corporate Social Responsibility 2016 by Government

of Rajasthan

� 2016-17 GreenCo Best Practices Award 2016 for Best Practices in Renewable Energy & GHG

Emission Reduction by CII

� 2016-17 National award for Cost Management by Institute of Cost Accountants of India

� 2015-16 ABP News CSR leadership Award for Best Environment Friendly Project

� 2015-16 Green World Ambassador Award 2016 by the Green Organization London

� 2015-16 First prize in Cement Sector for Energy Conservation of Rajasthan Renewable Energy

Conservation

� 2015 -16 NCCBM award for Best Improvement in Thermal Energy Performance 2013-14.

� 2015-16 NCCBM award for Best Improvement in Electrical Energy Performance 2013-14.

� 2015-16 NCCBM award for Best Quality Excellence 2013-14

� 2015-16 NCCBM award for Second Best Quality Excellence 2014-15.

� 2012-13 Financial Express – Emergent Venture India Green Business Leader Award, 2011-12

(ii) Brief description of nature of the project and Rationale

M/s. Shree Cement Ltd. is proposing to install CPP (20 MW) at Plot No. NS - 16 (P), Aurangabad

Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)to meet power requirement of Bihar

Cement Plant and New Bihar Cement Plant installed adjacent at Plot No. NS - 24, NS - 29 & NS - 28 (P),

Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar).

Plant Capacity

Capacity of Proposed Captive Thermal Power Plant is 20 MW. Project falls under Category “B”, Project

or Activity 1(d) 4.





As per EIA Notification dated 14th Sept., 2006 & amended from time to time “In the absence of a duly

constituted SEIAA or SEAC, a Category ‘B’ project shall be treated as a Category ‘A’ project”; and due

to absence of SEIAA or SEAC at Bihar, this project shall be considered at Central level and will be

treated as Category “A” Project.

(iii) Need for the Project and its Importance to the Country and or Region.

To meet the power demand of clinker grinding unit of Bihar Cement Plant and New Bihar Cement Plant

installed adjacent at Plot No. NS - 24, NS - 29 & NS - 28 (P), Aurangabad Industrial Growth Centre

(BIADA), District: Aurangabad (Bihar).

(iv) Demand – Supply Gap

The power produced by the Proposed CPP will be used for consistent supply of power by own clinker

grinding unit installed adjacent to the proposed site.

(v) Imports vs. Indigenous Production

It is for captive use. The power produced by the proposed CPP will be used for company’s own

existing cement plant.

(vi) Export Possibility

The power produced by the proposed CPP will be used for company’s own existing cement plant for

captive use only.

(vii) Domestic / Export Market

The power produced by the proposed CPP will be used for company’s own existing cement plant.

(viii) Employment Generation (Direct and Indirect) due to the Project Sourcing

SCL follows the “son of the soil” policy, wherein the maximum possible staffing is from local area.

Only where skills are not available locally, staff will be hired from outside. Total manpower

requirement for the plant will be 90 persons.

3.0 PROJECT DESCRIPTION

(i) Type of Project including interlinked and independent projects, if any

Interlinked Project:

Proposed CPP will be for Captive use for adjacent Clinker Grinding Unit.

Independent Project: Yes





(ii) Location (map showing general location, specific location, and project boundary & project site

layout) with coordinates

Figure 1: Location Map




Shree Cement Limited (Unit- New Bihar Cement Plant) 9

Figure 2: Environmental Setting Map




Shree Cement Limited (Unit- New Bihar Cement Plant) 10

Figure 3: Plant Layout


At Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)



(iii) Details of Alternative Site Consideration and basis of selecting the Proposed Site Particularly the

Environmental Considerations gone into should be highlighted.

No alternate site has been considered for the proposed CPP.

SCL proposes to set up the Captive Thermal Power Plant at Plot No. NS - 16 (P), Aurangabad Industrial

Growth Centre (BIADA), District: Aurangabad (Bihar)), subject to all statutory clearances and

approvals from the concerned authorities/ agencies.

• NH-2 (~500 meter in West direction)

� NH-98 (~500 meters in SW direction)

The elevation of the project site is about 190m above MSL. The location of the project site is shown in

the Figure - 1.

The co-ordinates of the proposed plant location between 24°46'13.05"N to 24°46'19.58"Nlatitude and

84°21' 18.88"E to 84°21'24.26"Elongitude. The corner coordinates are given below:

Corner Latitude Longitude

A 24°46'19.58"N 84°21'19.81"E

B 24°46'18.78"N 84°21'24.26"E

C 24°46'13.05"N 84°21'23.65"E

D 24°46'13.77"N 84°21'21.32"E

E 24°46'13.12"N 84°21'20.85"E

F 24°46'13.61"N 84°21'18.88"E

Proposed installation of Captive Thermal Power


(iv) Size or Magnitude of Operation

M/s. Shree Cement Ltd. is proposing to i

Industrial Growth Centre (BIADA), District: Aurangabad (Bihar).

(v) Project Description with Process

The brief technical details of the

Process Description of Proposed

In proposed captive thermal Power Plant, power will be generated by the utilization of thermal energy

of steam in turbine that in turn rotates an alternator. The steam will be generated in the boiler by

burning of various fuels. In proposed power plant

burn in the boiler to generate steam. The generated steam will

which in turn rotates an alternator.

Indian/imported coal will be transported by truck at over power plant site than trucks will be unloaded

by truck tippler in the coal bunker. The Coal will feed to the coal crusher to crush it to the required size

through the vibro feeder that regulates the

through the conveyor belt.

After receiving coal in the boiler bunkers, the coal will be fed to the boiler furnace through the

rotary/drag chain feeders in the controlled quantities. The coal will burn in the furnace & the

Captive Thermal Power Plant (20 MW)

(P), Aurangabad Industrial Growth Centre (BIADA), District: Aurangabad (Bihar)

peration

proposing to install CPP (20 MW) at Plot No. NS - 16


rocess Details

The brief technical details of the Proposed CPP are as follows:

Process Description of Proposed CPP

thermal Power Plant, power will be generated by the utilization of thermal energy


proposed power plantIndian/imported coal will be used as the fuel & it will

burn in the boiler to generate steam. The generated steam will be utilized to rotate the Steam Turbine,

which in turn rotates an alternator.


oal bunker. The Coal will feed to the coal crusher to crush it to the required size

through the vibro feeder that regulates the flow. The crushed coal will be fed to

coal in the boiler bunkers, the coal will be fed to the boiler furnace through the

rotary/drag chain feeders in the controlled quantities. The coal will burn in the furnace & the


16 (P), Aurangabad

thermal Power Plant, power will be generated by the utilization of thermal energy


l be used as the fuel & it will

to rotate the Steam Turbine,


oal bunker. The Coal will feed to the coal crusher to crush it to the required size

to the boiler bunkers

coal in the boiler bunkers, the coal will be fed to the boiler furnace through the

rotary/drag chain feeders in the controlled quantities. The coal will burn in the furnace & the resultant





heat will be utilized to heat water & convert it into steam. The flue gases that will be generated on the

burning of fuel will pass over the tubes of economizer & air pre-heater to utilize the heat carried by the

flue gases going outside, otherwise heat will go waste. Now the flue gases pass through the ESP

(Electro Static Precipitator) to chimney.

On waterside, water will be received by PTP (Pre-treatment Plant) from the existing resources. Here

water will be treated to get the required quality than it will be treated with lime & Dolomite in the High

Rate Solid Contact Clarifier. Then clarified water will be fed to the RO plant where its properties will be

fine tuned to the required quality for DM system. In DM plant the required properties of water will be

obtained and this DM water will feed to the boiler for the purpose of making steam. The cooling tower

will be fed with the RO water for its replenishment. The generated steam in boiler at required

parameters will be fed to the turbine through the control valve. In turbine the thermal energy of

steam will utilize to rotate it. The turbine in turn rotates an alternator (electric generator). The

generated electricity is evacuated from the alternator through the bus bar arrangement.

Condensate Circuit:

In this system condensate from Condensate Extraction Pump (CEP) will transferred into the water pre-

heater then Deaerator. After Deaerator the condensate will enter the Boilers through Boiler Feed

Pump.

Steam Circuit:

The generated steam will be used to generate electricity from the steam turbine with Air cooled

condenser.

Auxiliary Cooling Water and DM Water:

For all the plant equipment’s cooling water will be provided by the Aux. cooling water and DM water

will be generated from the proposed new water treatment plant.

Compressed air System:

One service air compressor and one Instrument air compressor of adequate capacity will be installed

near TG building.

The generated electricity is evacuated from the alternator through the bus bar arrangement. Detail of

20 MW Proposed CPP as follows:

Fuel, limestone analysis and calculation

Calculation for one unit of 20 MW

100% Indian Coal 100% Imported Coal

Description Unit

Type CFBC CFBC

Main Steam Pressure Kg/cm2. A 105 105

Main Steam Temperature deg C 540±5 540±5

Main Steam Flow ( Kg/hr ) 92000 92000

Fuel quantity at MCR TPH 26.4 24.1





ASH HANDLING SYSTEM

Fly Ash TPH 6.2 5.5

Bed Ash TPH 4.1 3.7

Ultimate analysis (% by weight) 100% Indian Coal 100% Imported Coal

Carbon % 37.2 38.4

Hydrogen % 5.9 5.9

Nitrogen % 0.6 0.5

Oxygen % 10.5 10.5

Sulfur % 0.4 0.5

Moisture % 10.4 10.4

Ash % 35.0 33.8

Volatile Matter % 24.2 24.2

GCV Kcal/kg 3700 3942

Air required Kg/kg of coal 8.5 8.7

Flue gas generated

kg/kg of coal 9.1 9.3

m3/Sec 78.6 73.6

Nm3/Sec 57.1 53.5

COAL CONS. AND ASH GENERATION

Fuel quantity Kg/hr 26355 24096

Total ash quantity Kg/hr 10292 9231

Bed ash quantity Kg/hr 4117 3693

Fly ash quantity Kg/hr 6175 5539

Coal & Limestone Requirement

Indian / Imported coal TPD 633 578

Limestone TPD 28 29

ID fan details

ID fan flow m3/sec 78.6 73.6

ID fan temperature deg cent 140 140

SOx, SPM and Chimney Calculation

Calculation for one unit of 20 MW

Various Cases 100% Indian Coal 100% Imported Coal

Indian / Imported Coal Qty Kg / Hr 26355 24096

Sulfur in each fuels % 0.4 0.5

Total Sulfur in Fuel % 0.4 0.7

Total Sulphur in Boiler Kg / Hr 105.42 168.7

Sulphur capture in Boiler with Limestone % 98 98

Sulfur at outlet of boiler Kg / Hr 2 3.4

Sulfur Emission Kg / Hr 2 3.4

SO2 at Chimney Kg / Hr 4 7

Height of Chimney (as per CPCB formula) Meter 22 25

Chimney Height selected Meter 92

Flue gas Flow m3/Sec 78.6 73.6

Flue gas velocity at Stack outlet m/sec 22 22

Chimney Diameter at Exit m 2.1 2.1

Flue gas flow Nm3/Hr 205642 192491

SOx at Chimney at outlet mg/Nm3 21 35

Dust load Kg/Hr 6175 5539

Dust capture in ESP % 99.92 99.9

Dust emission Kg/Hr 4.9 4.4

Dust capture in FGD % N/A

SPM at Chimney mg/Nm3 24 23

EQUIPMENT DETAILS

Equipment Selection

A list of equipment and storages capacities are given below. In selecting a particular type of

equipment or storage for the project, among others, the following issues have been considered:

� Equipment costs





� Energy consumption

� Raw material characteristics

� Sizes in which the equipment is available

� Lead times for particular types of equipment

� Operating experience with various types of equipment

� Ease of operation of equipment

� Product to be manufactured

� Site conditions

� Local skills available

� Environmental issues.

MAIN PLANT AND MACHINERY:

Table – 4

Main Plant and Machinery along with their Capacity

Machinery Capacity Number

Boiler 92 TPH 1

Steam Turbine 20 MW 1

Air cooled condenser 65 TPH 1

Fuel handling plant 35 TPH 1

STORAGE CAPACITIES:

Table –5

Storage Capacities

Facility Capacity

Fly ash silo (RCC) 250 MT

Coal covered yard 6000 MT

Mode of transportation of ash to cement plant is through covered bulkers.

Details of Coal Handling:

a) Source of coal- Indigenous and Imported coal b) Unloading- Truck Unloader at grizzly hopper & Coal dumpers at coal storage yards c) Heavy metals – negligible d) Storage- Coal Storage in covered shed e) Coal Handling system – 35 TPH Capacity f) Crusher – 1 nos - 40 TPH Capacity Reversible Impact Type)

Details of Lime Handling:

Source – Powdered limestone from cement plant

o Unloading- Truck Unloader at grizzly hopper & dumpers at storage yards o Storage- Storage in covered shed 250 MT o Pollution control- required capacity Dust extraction systems





(vi) Raw material required along with estimated quantity, likely source, marketing area of final products,

mode of transport of raw material and finished product.

Table – 6

Raw Material Requirements for Power generation

Description Indigenous Imported

Indian / Imported coal TPD 633 578

Limestone TPD 29 28

(vii) Resources optimization/ recycling and reuse envisaged in the project, if any, should be briefly

outlined.

� Fly ash generated as a waste from Captive Thermal Power Plant and other sources will be used for

PPC manufacturing.

� No solid waste generation from the power plant.

� RO reject will be used in mill spray.

� There is no discharge outside the Plant premises.

(viii) Availability of water its source, energy /power requirement and source should be given.

Water Requirement and Source

Total raw water intake will be 125 KLD which will be sourced from Ground water. CGWA permission will

be obtained. Out of total water intake, 32 KLD reject water will be reused in the VRM spray system of

grinding units.

Table - 7

Water Requirement

Description Requirement (KLD)

DM Consumption in system loss 34

Aux. cooling tower 24

RO Reject 32

ACC Fins Cleaning 2.5

Chiller 2

Drinking/utility 5

ACC Fin cleaning 2.5

plantation 5

Miscellaneous and service water 18

Total 125

Power Requirement and Source

Total auxiliary power requirement of proposed CPP will be 1.2 MW, which will be sourced from

proposed Captive Thermal Power plant itself. Plant initial start-up power will be sourcedfrom state

grid.

ix) Quantity of waste to be generated (liquid and solid) and scheme for their management/disposal

Solid Waste Generation





� Bed ash and fly ash will be generated in proposed Power plant which will be used in cement mill

for PPC manufacturing.

� Municipal solid waste generated from the plant will be segregated and disposed off scientifically.

Liquid Waste Generation

� No wastewater will be discharged outside the plant.

� STP is proposed to be installed

� RO reject water will be used for mill spray.

� Used oil & grease generated from plant machinery/Gear boxes will be sold to the CPCB authorized

recycler.

(x) Schematic representations of the feasibility drawing which give information of EIA purpose

Scope of Study: The study area will comprise of a core zone covering the project area and a buffer

zone covering an area within 10km radius around the project site.

The study will cover in brief the following chapters including Introduction, Project Description of the

environment, Anticipated Environmental Impacts and mitigation measures, Analysis of alternatives,

Environmental Monitoring program, Additional studies, Project Benefits, Environmental Cost-Benefit

Analysis, Environment management Plan, Summary and Conclusion and Disclosure of Consultant. It

will also include literature review, field studies, impact assessment and preparation of the EIA/ EMP

document covering the disciplines of Land Use, Water Use, Demography & Socio-economics, Soils,

Geology, Hydrology, Meteorology, Air Quality, Water Quality, Terrestrial Ecology, Noise, solid waste

management and Occupational Health & Safety. The executive summary will cover concise discussions

on significant findings and recommended actions.

The study will comprise of the following stages:

Stage 'A' Determination of baseline conditions, in all the disciplines outlined above

Stage 'B'

Assessing the impacts on the environment due to the construction and operation of

the proposed activities and recommendations on amelioratory measures to be taken

to minimize the adverse impacts on the environment to acceptable levels. A suitable

post-study monitoring programme will be out-lined.

Stage 'C' Preparation of EIA/ EMP document.

4.0 SITE ANALYSIS

(i) Connectivity

The land falls in Plot No. NS - 16 (P), Aurangabad Industrial Growth Centre (BIADA), District:

Aurangabad (Bihar). The land is even in shape and requires certain amount of land preparation for

structural use.

ACCESS

Road: The proposed site falls on NH-19 and NH- 139 connecting New Delhi to Kolkata and Rajhara to

Patna respectively. Approximate road distance from major towns is as follows:





� Aurangabad - 2.4 km

� Gaya- 64 km

� Patna - 120 km

Rail: The nearest railway station is the Anugrah Narain Road), approximately 9.1 km in NNW direction

(Aerial distance) from the site.

Air: The nearest airport is at Gaya approximately at an aerial distance of 59 kms in SE direction.

Sea: The nearest sea port is at Kolkata, West Bengal, approximately at an aerial distance of 481 kms.

The site is well connected with communication facilities like telephone, fax, wireless and telex and as

such, no constraints are envisaged in this aspect as the Tehsil and District headquarters are near to the

site.

(ii) Land Form, Land use and Land ownership

The total plant area is 6 acres (2.428 ha){Govt. industrial land at Aurangabad Industrial Growth Centre

by Bihar Industrial Area Development Authority (BIADA) at Aurangabad (District)}. The land has been

transferred by BIADA in favour of Shree Cement Ltd.

(iii) Topography

The general terrain in the area proposed for CPP is more or less flat with minor undulations. A lump

sum provision for site preparation, grading and levelling has been kept in the cost estimate.

(iv) Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under

CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park,

wild life sanctuary, eco sensitive areas, water bodies (distance from the HFL of the river), CRZ. In

case of notified industrial area, a copy of the Gazette notification should be given.

Table - 8

Environmental Settings of the Area

S. No. Particulars Details

(with approximate aerial distance and direction from the plant site)

1. Nearest Town / City Aurangabad (~2.4 km in SE direction)

2. Nearest Railway Station • Eastern Railway Line (~9.2 km in NNE direction)

• Anugrah Narain Road (~9.5 km in NNW direction)

3. National Highway NH-2 (~500 meter in West direction)

NH-98 (~500 meters in SW direction)

4. Nearest Airport Gaya International Airport (approx. 59 kms in SE direction

5. Inter State Boundary No

6. Water Body within 10 km radius • Upper Batnae Canal (~500 meters in West direction)

• Batane River (~3.0 km in West direction)

• Punpun Nadi (~3.0 km in NW direction)

• Andri canal (~3.5 km in NE direction)





S. No. Particulars Details

(with approximate aerial distance and direction from the plant site)

• Eastern Son High Level canal (~4.0 km in NE direction)

• Dosma Nala (~6.2 km in East direction)

• Batane Canal (~8.0 km in West direction)

• Tikri Nadi (~9 km in ESE direction)

7. National Park, Wildlife Sanctuary,

Biosphere Reserve, Tiger Reserve,

Wildlife Corridors, Reserved / Protected

Forest (PF) etc. within 10 km radius

There is no National Park, Wildlife Sanctuary, Biosphere Reserve,

Tiger Reserve, Wildlife Corridors, Reserved / Protected Forest (PF)

etc. within 10 km radius

8. Archaeological Important Place within 10

km radius

None within 10 km radius

9. Forests No Forest land is involved.

10. Seismic Zone Zone - III as per IS: 1893 (Part-I) : 2002

(v) Existing Infrastructure

Total land project area for proposed CPP is about 6 acres(2.428 ha). There are no existing facilities at

the project site. Adequate infrastructural facilities like workshop, Machinery stores, Cranes, Monorails

and Pulley blocks, Security office, parking area etc. will be provided within the plant premises.

(vi) Soil Classification

Three types of soil are mainly observed in the district: (1) Younger Alluvial soils, (2) Older Alluvial soils,

and (3) Foot hill soils.

These soils have been formed as a narrow belt along the western periphery of the district following

the Son River. These are generally yellowish white to reddish yellow in colour, sandy to loamy sand in

texture.

Major parts of the district are occupied by the Older Alluvial soils. These soils are composed of very

fine to fine sand and clay. These are gray to grayish yellow in colour and moderate to heavy in texture.

They develop wide polygonal cracks during the dry season. Layers of calcium carbonate concretions

are also common in some places.

(vii) Climatic data from secondary sources

The area has generally moderate climate. The temperature variation is from 9oC to 40oC.The average

annual rainfall in the area is about 990-1300 mm.

(viii) Social Infrastructure available

The nearest major city is Aurangabad. It is2.4km in SE direction from the project site.

There are primary schools, dispensaries, small hospitals, places of worship in nearby area of the

project site.Most of the villages are electrified.

Telephone, Medical facilities and Telegraph facilities are available in the nearby towns.





5.0 PLANNING BRIEF

(i) Planning Concept (type of industries, facilities, transportation etc.) Town and country

Planning/Development authority classification.

Proposed industry is Captive Thermal Power plant. Transportation of raw material will be done via

existing road and rail network and cement concrete road will be developed within the proposed

project area.

(ii) Population Projection

Temporary influx of people will be there as the managerial and supervisory staff will generally be

outsider. A projection may be made by a governmental organization, or by those unaffiliated with a

government.

(iii) Land use planning

The total plant area is 6 acres (2.428 ha) {Govt. Industrial Land} falls in Plot No. NS - 16 (P), Aurangabad


About 1.98 Acres (0.79 ha) i.e.33% of the total land area will be covered under green belt & plantation

in order to reduce dust & noise pollution levels & to increase aesthetic beauty of the area.

Area required for CPP (20 MW)

S.No. Major System Length Width Area

Remarks m m m2

1 ACC 70 45 3150

2 TG 35 30 1050

3 Boiler, ESP & Chimney 57 38 2166

4 Fuel Handling Plant 213 20 4260

5 Coal Storage yard 2000

6 Water Treatment Plant 50 30 1500

7 Workshop 32 20 640

8 Silo 17 8 136

9 Cooling tower 20 12 240

10 Raw water tank 30 20 600 Storage of 2000 KL

15742

11 Plantation/Green belt area 33% of total plant

area

m2 7920

hectare 0.792

acre 1.98

12 Rain Water Harvesting Structure and utility

m2 578

Total Area required m2 24240

acre 6

(iv) Assessment of infrastructure demand (Physical &Social)

SCL will assess the demand of infrastructure (Physical & Social) in nearby area of the proposed site and

will be developed under corporate social responsibilities programs.





(v) Amenities/Facilities

Shree Cement Limited will develop the Amenities/Facilities in nearby area of the proposed project site

as per requirement of local people of the nearby area under corporate social responsibilities

programs.

6.0 PROPOSED INFRASTRUCTURE

(i) Industrial Area (Processing Area)

Proposed Captive Thermal Power Plant will be installed in6 acres (2.428ha).

Following infrastructure facilities have been proposed:

� Workshop

A common mechanical and electrical workshop is envisaged to take care of the regular

maintenance/ repair jobs in the plant.

� Machinery Stores

A store building needs to be constructed for storing tools, spare parts, consumables, etc. Open

area to be earmarked for storing machinery and construction materials for the proposed plant.

� Cranes, Monorails and Pulley Blocks

Adequate sized maintenance cranes/ hoists, monorails and pulley blocks to be provided at all

suitable locations at the plant for ease of maintenance and operation.

� Time and Security Office

At the entrance of the main plant, a time office and a security office shall be constructed.

� Parking

Adequate parking space will be provided in the plant premises for the parking of vehicles.

(ii) Residential Area (Non processing area)

Colony for staff has been envisaged in the township of Bihar Cement Plant, major cities having all the

required social amenities except for a dormitory to house essential skilled workmen.

(iii) Green Belt

Greenbelt / plantation will be done in about 33% {i.e. 1.98acres (0.79 ha)}of the total plant area.

(iv) Social Infrastructure

Proposed project will result in growth of the surrounding areas by increased direct and indirect

employment opportunities in the region including ancillary development and supporting infrastructure.

The installation of proposed plant will lead to the development of certain local ancillary facilities and

consequent employment opportunities.

In addition to the above, SCL has a track record of engaging the local communities and extending

several social services to the nearby villages.

(v) Connectivity

Road: Road: The proposed site falls on NH-19 and NH- 139 connecting New Delhi to Kolkata and

Rajhara to Patna respectively.





Rail: The nearest railway station is the Eastern Railway Line (~9.2 km in NNE direction) and Anugrah

Narain Road (~9.5 km in NNW direction) from the site.

Air: The nearest airport is at Gaya approximately at an aerial distance of 59 kms in SE direction.

Sea: The nearest sea port is at Kolkata, West Bengal, approximately at an aerial distance of 481 kms.

The site is well connected with communication facilities like telephone, fax, wireless and telex and as

such, no constraints are envisaged in this aspect as the Tehsil and District headquarters are near to the

site.

(vi) Drinking Water

RO treated water will be used for the drinking purpose. RO reject water will be used forreused in the

VRM spray system of grinding units.

(vii) Sewerage system

Office toilet effluent will be treated in STP

(viii) Industrial Waste management

Ash generated from the captive power plant will be used in cement mill for PPC manufacturing and

waste water generated from RO unit shall be reused for cement mill spray.

(ix) Solid waste management

Bed ash and Fly Ash generated from the captive power plant will be used in cement mill for PPC

manufacturing and dust collected by the Bag Filters will automatically be recycled in the process.

(x) Power requirement and source

Total auxiliary power requirement of proposed Captive Thermal Power Plant will be 1.2 MW which will

be sourced from proposed Captive Thermal Power Plant itself. Plant initial start-up power will be

sources from state grid.

7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN

(i) Policy to be adopted (Central/State)in respect of the project affected persons including home

oustees, land oustees and landless labourer (brief outline to be given)

Not Applicable.

The land is Govt. industrial land at Aurangabad Industrial Growth Centre by Bihar Industrial Area

Development Authority (BIADA) at Aurangabad (District)}. The land has been transferred by BIADA in

favour of Shree Cement Ltd.

8.0 PROJECT SCHEDULE AND COST ESTIMATES

(i) Likely date of start of construction and likely date of completion (time schedule for the project to be

given)

Based on the consideration that pre-project activities are accomplished prior to the award of the main

machinery order, an implementation period of 10-12 Months from the date of signing/ effectiveness of

the contract is foreseen for the project.





(ii) Estimated project cost along with analysis in terms of economic viability of the project

Project cost for Captive Thermal Power Plant. The details of investment are shown in the table below.

Budgetary Project Cost for 20 MW CPP

Sr No Details Amount(Rs lacs)

1 Boiler 2,560

2 Turbine &Generator 1,120

3 Air Cooled Condenser (ACC) 1,040

4 Coal Handling, Ash Handling, WTP & BOP 800

5 Civil (@20% of equipment cost) 1,104

6 E&C (@15% of equipment cost) 828

7 Contingency (5% of total cost) 276

8 Pre-operative Expenses & SCL Scope (Cement, Excavation, Construction Power, Engineering, Trial Run Expenses etc)

280

Total Project cost 8,008

Note: Above cost for one unit of 20 MW without taxes, duties etc.

9.0 ANALYSIS OF PROPOSAL

The state of Bihar will get revenues in terms of taxes, local people will get opportunity in terms of

indirect employment, business opportunity like transport of raw materials, in short nearby people will

get opportunity to improve their livelihood.

10. CONCLUSION

Proposed project will result in growth of the surrounding areas by increased direct and indirect

employment opportunities in the region including ancillary development and supporting

infrastructure. Special emphasis on Financial and Social benefits will be given to the local people

including tribal population, if any, in the area. Development of social amenities will be in the form of

medical facilities, education to underprivileged and creation of self-help groups. No adverse effect on

environment is envisaged as proper mitigation measure will be taken up for the same.

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Annexure-1 BIADA Land Allotment Letter

Annexure-1 BIADA Land Allotment Letter

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Annexure-II Khasra Map

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