Hospitality Division
Luxury Bath and FlooringPrefab Panel System
PREFAB PANEL Prefab Panel with Honeycomb
Backing Usage: Wall Panel, Cladding, Curved
PanelAluminum
Sheet
Aluminum Honeycomb
Aluminum Sheet
Natural marble
PREFAB PANEL Prefab Panel with Fiberstone
Backing Usage: Floor Panel, Pattern flooring,
high-strength requested
SYSTEM ADVANTAGES Light-weight panels
Ease handling for semi-skilled workers Watertight
Suitable for shower & bath Adapt to your design vision.
More stone choices to use such as limestone, sandstone, marble, granite & onyx
Match with site tolerances Proven high speed production
300 bathrooms per month
INSTALATION ADVANTAGES
Major work done in factory
Reduce Site work Fast installation Improve workmanship No wet work on site No waste/debris on site
ECONOMICAL ADVANTAGES
Early back to business Short installation lead time Clean & Quiet site Renovation along with normal business operation is possible
Better Quality Highest standards of workmanship Easily retrofitted
Save building cost Less building weight (Only drywall needed) Less natural stone used Less site debris Less experienced labor required Less transportation cost
GENERAL COMPARISON
PRODUCTION PROCESS
INSTALLATION SEQUENCE
SITE INSTALLATION
Bath Tub & Frame
INSTALLATION: 4-DAY CYCLEAM PM AM PM AM PM AM PM AM PM
INSTALLATION PERIOD
PREPARATORY WORKS
MATERIAL PACKAGING
SITE PROGRESSFOR 5 WORKERS' TEAM STEP 0
2 CARPENTERS LEVELLING SCREED
1 STONELAYER1 PAINTER
1 MEP WORKER STEP 1
1. TUB/FRAME NEXT ROOM
ADVANTAGES: 2. CONNECT PIPES
1. ONLY 30% OF CONVENTIONAL SITE LABOR 3. PRESSURE TEST STEP 2 STEP 0 NEXT RM
2. ONLY 30% OF CONVENTIONAL SITE TIME 4. VANITY WALLS 1. WALL PANELS LEVELLING SCREED
3. FACTORY STANDARD WORKMANSHIP 2. MIRRORS
3. TUB APRON STEP 3
4. GLASS RAILS 1. CEILING PANELS
5. VANITY COUNTER 2. CORNICES STEP 4
6. SHOWER TRAY 3. FLOOR PANELS 1. PAINT FINAL COAT
4. SKIRTING 2. JOINT REPAIR STEP 5
5. DOOR FRAMES 3. WALL COVERING 1. SANITARY WARES
6. MEP WIRING 4. GLASS DOORS 2. FITTING STEP 6
5. WOOD DOORS 3. ACCESSORIES 1. CLEANING
4. LIGHTINGS 2. PROTECTION
5. SOCKET/SWITCH 3. HANDOVER
AM PM AM PM AM PM AM PM AM PMDATE:2005-9-20 DAY 3 DAY 4-DAY 5 -DAY 1 DAY 1 DAY 2
DESCRIPTION -DAY 5 -DAY 1 DAY 1PREPARATORY PERIOD INSTALLATION PERIOD
DAY 2 DAY 3 DAY 4
PREPARATORY
STEP 1
START
1. Dry walls OK2. Anchor bolts3. MEP lead-ins4. Waterproofing
PACKAGE 0LEVELLING SCREED
+ TOOLS
PACKAGE 11.BATH TUB/FRAME
2.PLUMB PIPES3.VANITY WALLS4.INSTALL TOOLS
PACKAGE 21.WALL PANELS2.BATH APRON
3.VANITY4.SHOWER TRAY
5.GLASS RAIL6.MIRROR
7.GLUE/TOOLS
PACKAGE 31.CEILING PANELS
2.CORNICES3.FLOOR PANELS
4.SKIRTING5.DOOR FRAME6.MEP WIRING
7.ACCESSORIES8.TOOLS
PACKAGE 41.CEILING PAINT FINAL COAT
2.REPAIR WALL JOINTS3.LAY WALL COVERING
4.INSTALL GLASS DOORS5.INSTALL WOOD DOORS6.ACCESSORIES/TOOLS
PACKAGE 51.SANITARY WARES
2.FITTINGS3.LIGHTINGS
4.SOCKET/SWITCH3.ACC/TOOLS
waterprooftest OK
INSTALLATION PERIOD=4 DAYS
STEP 2 STEP 3 STEP 4 STEP 5 STEP 0STEP 0
FINISHED PROJECT: Macau Ponte 16 Resort
Installation of 404 bathrooms in just 48 days.
Product Used: Prefab with honeycomb; wall & flooring
Comparison Conventional
Method:160 Skilled Workers50 Cleaners
Prefab System:40 Semi-Skilled
Workers8 Skilled Workers10 Cleaners
MACAU PONTE 16 RESORT
MACAU PONTE 16 RESORT
FINISHED PROJECT: Singapore Marina Bay Sands
Installation of 2797 bathrooms in just 69 days.
Product Used: Prefab with honeycomb; wall & flooring
Comparison Conventional
Method:762 Skilled Workers60 Cleaners
Prefab System:122 Semi-Skilled
Workers61 Skilled Workers20 Cleaners
SINGAPORE MARINA BAY SANDS
SINGAPORE MARINA BAY SANDS
FINISHED PROJECT: Venetian, Macau
Installation of 1,200 m2 Waterjet Pattern in just 15 days.
Product Used: Prefab panel with fiberstone; flooring
Comparison Conventional
Method:10 Skilled Workers2 Cleaners
Prefab System:2 Semi-Skilled
Workers2 Skilled Workers1 Cleaners
VENETIAN, MACAU
MORE PREFAB STONE PRODUCTS
1.5 mm thk Slate Veneer 3 mm thk semi transparent Onyx
Panel Floor / Wall Panel
Patterns or Inlays Hairline / 1 mm Joint
Shower Panel Curved Panel
1/5 weight to original 30mm stone
For more information visit us at:www.terracorepanels.com
2030 Irving BlvdDallas, Texas 75207
(214) 749-0999