8665SOSS 208 Hinge Jig
Owners ManualPlease Read Carefully!
ASSEMBLY Insertthetwo1/4-20x3/4"flatheadscrews(MF010)thruthelargercountersunkholesintheSOSSHingeJig(8665B).Starta1/4-20ovalnut(5760B - flat side first) ontheendofeachscrew.Slidethe12"DoubleTrack(4012)ontotheovalnutsandinthegrooveintheundersideoftheHingeJiguntilcenteredend-to-end,thentightenthescrews. Insertthetwo10-24x5/16"flatheadscrews(MF001)thrutheremainingtwocountersunkholesintheHingeJigandstarta10-24ovalnut(5750B - raised side first) ontheendofeachscrew.
Slidea2-7/8"OneTrack(8660T)ontoeachovalnutandintothegroovesintheundersideoftheHingeJiguntilcoveringtheovalnut,thentighteneachscrew.
BEFORE BEGINNING Identifyandverifythatyouhaveallthepartslisted.Readthrutheinstructionsatleastonce,familiarizingyourselfwiththepartsandtheirusebeforeproceeding.You'llneeda#2Phillipsscrewdriverforassembly.
The8665 SOSS Hinge Jigisdesignedtoworkwitha3/4"bushing&locknut(our PN 5032K)anda1/2"upcutspiralbit(our PN 15410).Ifyouhaveyourown3/4"bushing,makesurethenoseisn'tover3/8"long.You'llneedaplungeroutertocutthehingemortises.Thequalityoftheplungemechanismcaneffectthesizeofthemortise,resultinginapoorfitiftheplungemechanismhasexcessiveslop.
MF010 x2
5760B x2
5750B x2
MF001 x2
8665 Hinge Jig
for
SOSS 208 Hinge
4012
8660T x2
Parts List:Please identify and verify that you have all of the parts
listed below prior to assembly.
Part Description . . . . . . . . . . . Quantity8665B HingeJigforSOSS208 . . . . . . . . . . . . . . . . . . . 14012 12”DoubleTrack . . . . . . . . . . . . . . . . . . . . . . . . 1MF010 1/4-20x3/4"flatheadscrew . . . . . . . . . . . . . 25760B 1/4-20ovalnut . . . . . . . . . . . . . . . . . . . . . . . . . 28660T 2-7/8"OneTrack . . . . . . . . . . . . . . . . . . . . . . . . 2MF001 10-24x5/16”flatheadscrew . . . . . . . . . . . . . 25750B 10-24ovalnut . . . . . . . . . . . . . . . . . . . . . . . . . . 2
USAGE TheSOSSHingeJighasthecorrectsetbackbuilt-intoitforyourSOSShinge.AlwaysindexthefaceoftheworkagainsttheDoubleTrackandanedgeoftheworkagainsttheundersideoftheHingeJig.ThecenteroftheHingeJigis3-7/8"fromeachend.Usethismeasurementtowherethehingemortisewillbecut.Clampthework/DoubleTracktogetherinavise, orclamptheworkinaviseandusebarclampstoclamptheDoubleTrack/SOSSHingeJigtothework.
Afterinstallingthebushingandbitinyourplungerouter,setthebushingintheopeningintheHingeJig.Plungethebitdownuntilitjusttouchestheedgeoftheworkandlockitinplace.
CUT THE LONG/SHALLOW MORTISE FIRST PlacethemountingflangeoftheSOSShingebetweentheturretandthestoprodtosettheplungedepthforthelong/shallowmortiseoftheSOSShingemountingflange.
SlidetheOneTracksoutuntiltheyarenolongervisibleintheHingeJigopening,tightenthescrewsandcutthelong/shallowmortiseusingaclockwisecuttingpath..
ThedebrisgeneratedduringcuttingwillinterferewiththebushingtravelintheHingeJig.Cleanoutthedebrisbetweenpasses,makingasmanypassesasneeded,untilthecutiscomplete.
3-7/8" edge to center
3-7/8" edge to center
Clockwise
Router
Travel Path
Mounting Flange of
SOSS Hinge
Turret
Stop Rod
Long Shallow M
ortise
CUT THE SHORT/DEEP MORTISE LAST
PlacethemainbodyoftheSOSShingebetweentheturretandthestoprod,thenadjustthestoprodsoit'sapproximately1/32"abovethemainbodytosettheplungedepthfortheshort/deepmortise.
LoosenthetwoOneTracksandpushthemintotheHingeJigopeninguntiltheybottomoutandarevisible.Tightenthescrewsandcuttheshort/deepmortisein1/4"deepincrementalclockwisepassesuntilyoureachthefulldepthofcut.
ThedebrisgeneratedduringcuttingwillinterferewiththebushingtravelintheHingeJig.Cleanoutthedebrisbetweenpasses,makingasmanypassesasneeded,untilthecutiscomplete.
Clockwise
Router
Travel Path
Turret
Stop Rod
Main Body of SOSS Hinge
Short Deep M
ortise
ACCESSORIES Anoptional4512 Flip StopmountsonanoptionallongerDouble Track forpositioningthehingemortiseapre-setdistancefromtheendofthework.Aspacersrequiredfordistanceslessthan4-1/4".
WerecommendedtwoFlipStops,oneforeachsideofthejig/endofthework.OptionallongerDouble Tracks(up to 96")canalsobeusedtomountmultiplejigs&stops.
OptionalSelf-Centeringdrill(6509 - 9/64", 6511 - 11/64" or 6513 - 13/64")centersitselfinthehingescrewmountingholeforaperfectlycenteredpilothole.
©Copyright WOODHAVEN INC. 7/30/15(800) 344-6657 or www.woodhaven.com
4512:
Flip Stop
4016: 16"
Double Track
8665 Hinge Jig
for
SOSS 208 Hinge