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Eberspacher D5LC Technical Manual

Sep 28, 2015

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Manual Tecnico en Ingles de la calefacccion D5LC de Eberspacher

  • J. EberspcherGmbH & Co. KGEberspcherstr. 24D - 73730 Esslingen

    Telefon (zentral)(07 11) 9 39 - 00Telefax(07 11) 9 39 - 05 00

    www.eberspaecher.com

    Eberspcher

    Air Heater 5 L

    25 1861 90 91 91 05.2004 Subject to changes Printed in Germany J. Eberspcher GmbH & Co. KG

    Technical descriptionInstallation instructionsOperating instructionsMaintenance instructions

    Engine-independent air heater 5 Lfor petrol fuel

    Heater Order no.

    D 5 L C 12 Volt 25 1861 05 00 00D 5 L C 24 Volt 25 1862 05 00 00

    Please give this manual to the customerafter installation of the heater.

    Heater Order no.

    B 5 L C 12 Volt 25 1735 05 00 00

    Engine-independent air heater 5 Lfor diesel fuel

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    Introduction1

    Contents

    1

    Chapter Title Contents

    Introduction

    Product information

    Installation

    Operation and function

    Concept of this manual ......................................................................... 3 Special text structure, presentation and picture symbols ................... 4 Important information before starting work .......................................... 4 Statutory regulations ....................................................................... 5, 6 Safety instructions for installation and operation ............................. 6, 7 Accident prevention ............................................................................. 7

    Scope of supply ................................................................................ 8, 9 Technical data .................................................................................... 10 Main dimensions ................................................................................. 11

    Installation and location ..................................................................... 12 Installing the 24 V heater in a vehicle for the transport

    of dangerous goods ............................................................................ 12 Installation location ........................................................................... 13 Possible installation positions ............................................................. 14 Mounting and fastening ...................................................................... 15 Nameplate .......................................................................................... 16 Heater air system ............................................................................... 17 Exhaust system ................................................................................... 18 Combustion air system ........................................................................ 19 Fuel supply ................................................................................. 20 24

    Operating instructions/ important information for operation .............. 25 Initial commissioning ........................................................................... 25 Description of functions ...................................................................... 26 Control and safety devices / EMERGENCY OFF ................................. 27

    Electrical system Heater wiring ..................................................................................... 28 Parts list for the circuit diagrams ....................................................... 29 Circuit diagrams at the end of this manual

    TroubleshootingMaintenanceService

    In case of faults, please check the following points .......................... 30 Troubleshooting .................................................................................. 30 Maintenance instructions ................................................................... 30 Service ............................................................................................... 30

    Environment Certification ........................................................................................ 31 Disposal .............................................................................................. 31 EU Declaration of Conformity .............................................................. 31

    Page

    Lists List of key words .......................................................................... 32, 33 List of abbreviations ........................................................................... 33

  • 31

    Concept of this manual

    Introduction

    This manual aims to support the service company in-stalling the heater and to provide the user with all im-portant information about the heater.The manual has been divided into 8 chapters to makeit easier to find the corresponding information quickly.

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    IntroductionHere you will find important introductoryinformation about installation of the heaterand about the structure of the manual.

    Product informationHere you will find information about the scopeof supply, the technical data and the dimensi-ons of the heater.

    InstallationHere you will find important informationand instructions referring to installation of theheater.

    Operation and functionHere you will find information about theoperation and function of the heater.

    Electric systemHere you will find information about theelectronic system and electronic componentsof the heater.

    Troubleshooting / maintenance / serviceThis section contains information on possiblefaults and malfunctions, troubleshooting,maintenance and the service hotline.

    EnvironmentHere you will find information about certificati-on and disposal of the heater together withthe EU Declaration of Conformity.

    ListsHere you will find the key word list andabbreviations list.

    8

  • 41 Introduction

    This manual uses special text structures and picturesymbols to emphasise different contents.Please refer to the examples below for the correspon-ding meanings and associated actions.

    Special structure and presentations

    A dot () indicates a list which is started by a hea-ding. If an indented dash () follows a dot, this list issubordinate to the dot.

    Picture symbols

    Regulation!This picture symbol with the remark Regulation re-fers to a statutory regulation. Failure to comply withthis regulation results in expiry of the type permit forthe heater and preclusion of any guarantee and liabili-ty claims on J. Eberspcher GmbH & Co. KG.

    Danger!This picture symbol with the remark Danger! refersto the risk of a fatal danger to life and limb. Failure tocomply with these instructions can result in severe in-juries under certain circumstances.

    Caution!This picture symbol with the remark Caution! refersto a dangerous situation for a person and/or the pro-duct.Failure to comply with these instructions can result ininjuries to people and/or damage to machinery.

    These remarks contain application recommendationsand useful tips for installation of the heater.

    Special text structure, presentationand picture symbols

    Range of application of the heaterThe air heater operating independently of an engine isintended for installation in the following vehicles, de-pending on its heating output: Vehicles of all kinds Construction machinery Agricultural machinery Boats, ships and yachts

    The heater is not certified for installation in vehiclecompartments used by passengers (more than 8seats). Exception see page 5: statutory regulations,arrangement of the heater.

    Heater D 5 L C 24 volt is allowed to be installedin vehicles used for the transport of dangerousgoods as per ADR / ADR99.

    Purpose of the heater Pre-heating, de-misting windows heating and keeping the following warm:

    Driver and working cabs Freight compartments Ships cabins Passenger and crew compartments

    On account of its functional purpose, the heater isnot permitted for the following applications: Long-term continuous operation, e.g. for preheating

    and heating of: Residential rooms Garages Work huts, weekend homes and hunting huts House boots, etc.

    Heating or drying living creatures (people or animals) by blowing hot

    air directly at the subject objects blowing hot air into containers

    Caution!Safety instructions for application andproper purpose! The heater must only be used and operated for the

    range of application stated by the manufacturer incompliance with the Operating instructionsincluded with every heater.

    Important information beforestarting work

    Please note!

    Please note!

  • 5The heater has been awarded an EC Type Permit bythe Federal Office for Motor Traffic with an officialEC type permit sign shown on the heater nameplate,for installation of the heater in motorised vehicles.

    air heater 5 L e1 00 0029

    Statutory regulations

    Regulation!Directive 2001 / 56 / EU of the EuropeanParliament and the Council

    Arrangement of the heater Parts of the structure and other components near

    the heater must be protected from excess heatexposure and possible contamination from fuel oroil.

    The heater must not pose a fire hazard evenwhen it overheats.This requirement is deemed to be fulfilled whenadequate clearance to all parts is observedduring installation, sufficient ventilation is providedand fire-proof materials or heat plates are used.

    The heater must not be mounted in the passengercompartment of vehicles in class M2 and M3.But a heater in a hermetically sealed enclosurewhich otherwise complies with the conditionsstated above may be used.

    The factory nameplate or duplicate must beaffixed so that it can still be easily read when theheater is installed in the vehicle.

    All appropriate precautions must be ta