Hochschule esslingen hydrosmart

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

IBZ - Overview of past projects

Projects 2003-2011

- Fuel Cell Test Bench 2kW - Natural Gas Reformer - Methanol Reformer - Fuel Cell Air Conditioning System - Portable Hybrid Fuel Cell Systems - Electric Two Wheelers - “Hydrofight“ Fuel Cell Scooter - “Simson“ Experimental Fuel Cell Trike - “Hydrotrailer“ Fuel Cell Range Extender - “Hysun3000“ World Record Vehicle - “Elektro Seven“ Electric Sports Car - “F-Cell Roadster“ Daimler Design Study - “Hydrosmart“ Fuel Cell Hybrid City Car - “Hydroboat“ Fuel Cell Hybrid Boat

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Hydrogen Powered Electric Plug-in Hybrid Car

A University Project - Sponsored by Daimler

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Schematic interconnection between all components

FC 48V/2,5kW

DC-DC 360V Bat 20kWh DMC 100kW HSM 70kW

CAN CPU

2.Gear 1:8,4

Charger 3kW

Touch LCD H2 39L/350bar Smart CPU

FC CPU

ITX PC PC Display

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Packaging – Fuel cell stack

n  Fuel Cell Ballard Mark 1020

n  Power: 2,5 kW n  Air cooled system

n  Positioned in front of cooler

n  Air cooling supplied by fan (not on the picture)

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Packaging – Fuel cell system

frame fuel cell filter grill

n  Fuel Cell Ballard Mark 1020

n  Power: 2,5 kW n  Air cooled system

n  Positioned in front of cooler

n  Air cooling supplied by fan (not on the picture)

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

n  Modifications of the underfloor and rear axle

n  Hydrogen storage: F-Cell Bottle from A-Klasse

(350bar / 297 mm dia)

Packaging – Hydrogen supply system

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Packaging – Interior

n  Touchscreen- Display [1] (System- display)

n  Car-PC [2]

(Measuring system and CAN-Bus)

n  On bord

Battery- charger [3]

1

2

3

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Packaging – Electric drive system

n  Original gearbox (fixed 2. gear

1:8,4) n  Brusa Motor 70kW

HSM 6.17.12 n  Adaptor plate

n  Engine mounting

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Packaging – Battery System

n  Capacity: 20 kWh n  Voltage (nom.): 320 V n  Current (max.): 300 A (10s) n  Total weight: 135 Kg

n  Battery system : 704 Li-Po Cells

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Packaging – whole underfloor design

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Comparison – Smart production car and Hydro smart

Smart Pulse - Engine 3-cyl. 4-Stroke 999 ccm water cooled - Torque 92 Nm - Total weight ca. 860 kg - Top speed 130km/h - Price 11.440 EURO (listed dealer price)

Hydro Smart - E-Motor Brusa HSM 6.17.12 water cooled - Torque >200 Nm - Total weight ca. 960 kg - Top speed 130km/h (limited) - Price 100.000 EURO (prototype)

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Participation Challenge Bibendum 2010 in Rio de Janeiro

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Challenge Bibendum 2010 in Rio de Janeiro

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Impressions - Challenge Bibendum 2010 in Rio de Janeiro

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Impressions - Challenge Bibendum 2010 in Rio de Janeiro

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Challenge Bibendum 2010 – Award Ceremony

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Awards for the Hochschule Esslingen

1.Place – winner of the rally

1.Place – best acceleration

1.Place – best handling

1.Place – best CO2-emission

Special Design Award

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Impressions - Challenge Bibendum 2010 in Rio de Janeiro

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Impressions - Challenge Bibendum 2010 in Rio de Janeiro

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

We want to thank our sponsors ….

www.ibz-es.de

www.hs-esslingen.de

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

The Idea: Tourism at the Lake Constance without emissions The Urban Buggy is a project of the Fuel Cell Institute at the University of Applied Science Esslingen. The idea was to build an electric powered buggy for the region of Lake Constance to show up electric vehicles in a touristic surrounding.

Tourism at Lake Constance

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

cost 2.790.- 3.999.- 5.399.- 3.999.- ?

performance 10,5 kW 13 kW 12,4 kW 8 kW 8 kW

weight 385 kg 290 kg 318 kg ? 230 kg

manufacturer Kinroad Epella PGO PGO Tank

Price > 10.000.- Price ~ 18.000.-

Overview conventional buggys

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Fuel Cell

2-3 kW

Hydrogen Tank

350 bar

Electric-Motor

10 kW

Battery

8 kWh

System Components

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Electr. storage Energy-Management (Hybrid-System)

Individual packaging for chosen basic model

H2 - storage Electric buggy Fuel cell

System-Integration

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Packaging Investigation

Battery

Fuel Cell

Charger

Battery management system

E-motor

Hydrogen tank

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Combustion Engine CVT-Gearbox Fuel-Tank Oil-Tank Radiator Exhaust Catalyst

Integration

Electric Motor Inverter Battery E-Gas

Removal

Conversion

The integration of the Fuel Cell System will be done in near future.

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Comparison – Eppella 250 II vs. Urban Buggy

Eppella 250 II - Engine 1-Zyl. 4-stroke 250 ccm water-cooled - Power 13 kW - Torque 17 Nm - Fuel tank 10l Super - Weight ~ 300 kg - Top speed 75 km/h - Price 5.129.- EURO

Urban Buggy - E-Motor Perm PMS 156 air-cooled - Power 14,5 kW - Torque 23 Nm (60 Nm peak) - Battery 5,6 kWh - Weight ~ 320 kg - Top speed 95 km/h - Price Prototype ~ 20.000.- EURO

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Lokal Zero Emissions Award

Challenge Bibendum Berlin 2011

CO2 Emissions Award

3.Place – Rally Innercity Quadricycles 1.Place – Best Acceleration Innercity Quadricycles

Award Ceremony with Klaus Wowereit (Major of Berlin)

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Project: Hydro smart

Prof. Dr.-Ing. Hugo Gabele www. ibz-es.de

Vision

the Vision: tourism with no emission • rental stations and tours • fast change batterie for shorter standing time

• eco-friendly and near to nature • quiet and emissionfree

Thank you very much for you attention!