Z-Carb Solid Carbide End Mills�
Z-Carb™ Solid Carbide End MillsPatented Unequal Helix Geometry
As a technological leader, SGS Tool Company is committed to providing you with leading-edge, high performance products. We address the complexities of High-Speed Machining with particular focus upon Aerospace, Automotive, Mold & Die and Production Machining Applications.
A quiet giant, the patented Z-CARB 4-Flute End Mill has revolutionized the way the world mills ferrous materials with its unequal helix geometry design. Z-CARB has been tested to improve productivity up to 30 times over conventional 4-fllute end mills and has achieved a 100% increase in radial width of cut.
Z-CARB End Mills are coated with our specially developed Ti-NAMITE-A (AlTiN) PVD Process Tool Coating for faster cutting speeds, longer tool life and reduction of edge wear.
Choose Z-CARB, the original and only end mill with patented unequal helix geometry.
Patent Numbers:U.S.: 4,963,059
Germany: 3,706,282 Korea: 065,154 Japan: 1513152
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Table of ContentsSeries Number Page
Z-Carb™ Original Z1, Z1B, Z1LB, Z1M, Z1MB 4–7
Z-Carb™ Corner Radius Z1CR, Z1ACR, Z1LC, Z16CR, Z1MCR 8–11
Z-Carb-HTA™ for High Temperature Alloys ZH1CR, ZH1MCR 12–13
Z-Carb-MD™ for Mold & Die ZD1CR, ZD1MCR Speed & Feed Recommendations (Fractional & Metric)
14-16 17
Z-Carb™ with JetStream Z1CR, Z1,Z1B, Z1MCR, Z1M, Z1MB 18-21
Z-Carb™ Speed and Feed Recommendations Fractional Metric
22 23
Z-Carb-HTA™ for High Temperature Alloys Speed and Feed Recommendations Fractional Metric
24 25
Z-Carb™ with JetStream Speed and Feed Recommendations Fractional Metric
26 27
Z-Carb™ EDP Index 28
Z-CARB Industry Applications
The Z-CARB’s patented unequal helix geometry makes it a perfect choice for just about any ferrous milling application. With a proven ability to reduce costs and increase productivity, the Z-CARB is helping companies all over the world make a big impact on the bottom line.
Mold & Die Automotive Aerospace Power Generation
Castings & Foundries
Original Z-Carb Solid Carbide End Mills�
Patented Unequal Helix Geometry
Chatter-Resistant Design:
Improves Surface Finish
Optimum Material Removal:
Increases Cutting Depth
Increases Feed Rates
Increased Tool Life:
Ti-NAMITE-A®(AlTiN Coated)
Corner Radius
Special Gash Break Out Grind
Eccentric Relief
Minimum Tool Deflection:
Reduces Harmful Machine Vibration
Improves Dimensional Control
Material Applications Include:
Low Carbon Steels
Tool Steels
Cast Iron
Stainless Steels
Titanium/High Temp Alloys
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Design Benefits
The Z-CARB end mill maximizes stock removal and improves productivity in most milling operations. Chatter is the most common problem associated with aggressive milling. The SGS Z-CARB design features reduce chatter, increase tool life and optimize performance. Z-CARB tools are coated with SGS Ti-NAMITE-A® coating that resists heat generated in aggressive cutting operations.
Chatter Reduction By Design
The unique patented design of the SGS Z-CARB decreases chatter, which improves work piece finish. Less tuning (manually adjusting speed & feed rates) increases operator confidence and productivity. Increases in axial depth of cut to 275% have been realized without chatter. SGS Z-CARB can achieve a 100% increase in radial width of cut over standard geometry end mills.
Z-Carb™ Original End MillsRevolutionizes Milling
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Z-CARB™ SERIES Z1 4 FLUTE – SINGLE END – SQUARE END
Cutting Diameter
d1
Length of Cut
l2
Overall Length
l1
Shank Diameter
d2
Ti-NAMITE-A (AlTiN) EDP No.
Ti-NAMITE-A (AlTiN) EDP No. w/Flat
1/8 3/8 1-1/2 1/8 36404
5/32 7/16 2 3/16 36406
3/16 7/16 2 3/16 36408
7/32 7/16 2-1/2 1/4 36410
1/4 1/2 2-1/2 1/4 36416
1/4 3/4 2-1/2 1/4 36596
9/32 5/8 2-1/2 5/16 36418
5/16 13/16 2-1/2 5/16 36420
11/32 13/16 2-1/2 3/8 36422
3/8 7/8 2-1/2 3/8 36424 36530
13/32 15/16 2-3/4 7/16 36426 36531
7/16 1 2-3/4 7/16 36428 36532
15/32 1 3 1/2 36430 36533
1/2 1 3 1/2 36432 36534
1/2 1-1/4 3-1/4 1/2 36597 36598
9/16 1-1/8 3-1/2 9/16 36436 36535
5/8 1-1/4 3-1/2 5/8 36440 36536
3/4 1-1/2 4 3/4 36442 36537
1 1-1/2 4 1 36444 36538
Z-CARB™ SERIES Z1B 4 FLUTE – SINGLE END – BALL END
Cutting Diameter
d1
Length of Cut
l2
Overall Length
l1
Shank Diameter
d2
Ti-NAMITE-A (AlTiN) EDP No.
Ti-NAMITE-A (AlTiN) EDP No. w/Flat
1/8 3/8 1-1/2 1/8 36358
5/32 7/16 2 3/16 36357
3/16 7/16 2 3/16 36359
7/32 7/16 2-1/2 1/4 36361
1/4 1/2 2-1/2 1/4 36344
1/4 3/4 2-1/2 1/4 36590
9/32 5/8 2-1/2 5/16 36353
5/16 13/16 2-1/2 5/16 36345
11/32 13/16 2-1/2 3/8 36354
3/8 7/8 2-1/2 3/8 36346 36539
13/32 15/16 2-3/4 7/16 36355 36540
7/16 1 2-3/4 7/16 36347 36541
15/32 1 3 1/2 36356 36542
1/2 1 3 1/2 36348 36543
1/2 1-1/4 3-1/4 1/2 36591 36592
9/16 1-1/8 3-1/2 9/16 36349 36544
5/8 1-1/4 3-1/2 5/8 36350 36545
3/4 1-1/2 4 3/4 36351 36546
1 1-1/2 4 1 36352 36547
Fractional
FRACTIONAL TOLERANCESCutting Diameter d1 Shank Diameter d2
1/8 - 1/4 = +.0000/-.0012 1/8 - 3/8 = -.0001/-.0003
>1/4 - 3/8 = +.0000/-.0016 >3/8 - 1 = -.0001/-.0004
>3/8 - 1 = +.0000/-.002
Original Z-Carb Solid Carbide End Mills�
Z-CARB™ SERIES Z1LB 4 FLUTE – SINGLE END – BALL END – LONG REACH
Cutting Diameter
d1
Length of Cut
l2
Overall Length
l1
Shank Diameter
d2
Ti-NAMITE-A (AlTiN) EDP No.
1/4 1/2 4 1/4 36480
5/16 13/16 4 5/16 36482
3/8 7/8 5 3/8 36486
7/16 1 6 7/16 38490
1/2 1 6 1/2 38492
9/16 1-1/8 6 9/16 38496
5/8 1-1/4 6 5/8 36500
3/4 1-1/2 6 3/4 36502
1 1-1/2 6 1 36504
APPLICATION TIPS
Tool holders with adequate gripping pressure are required
Stub length solid holders are recommended for heavy stock removal
Avoid remilling chips
Avoid straight plunging - ramp or spiral plunge into pockets
Regrind and recondition services are available from SGS
Set-up rigidity critical during heavy roughing
RADIAL CAPABILITY
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Fractional
FRACTIONAL TOLERANCESCutting Diameter d1 Shank Diameter d2
1/8 - 1/4 = +.0000/-.0012 1/8 - 3/8 = -.0001/-.0003
>1/4 - 3/8 = +.0000/-.0016 >3/8 - 1 = -.0001/-.0004
>3/8 - 1 = +.0000/-.002
5/16
1/4
3/16
1/8
1/16
0
Standard End Mill
Z-CARB
Radi
al D
epth
Material: 316 SS @ 24Rc, Tool Diameter: 1/2", Axial Depth: 1/2"
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Z-CARB™ SERIES Z1M 4 FLUTE – SINGLE END – SQUARE END
Cutting Diameter
d1 mm
Length of Cut l2 mm
Overall Length l1 mm
Shank Diameter
d2 mm
Ti-NAMITE-A (AlTiN) EDP No.
3 8 57 6 46357
4 11 57 6 46358
5 13 57 6 46359
6 13 57 6 46360
8 19 63 8 46362
10 22 72 10 46364
12 26 83 12 46366
14 26 83 14 46368
16 32 92 16 46370
18 32 92 18 46372
20 38 104 20 46374
25 38 104 25 46376
Z-CARB™ SERIES Z1MB 4 FLUTE – SINGLE END – BALL END
Cutting Diameter
d1 mm
Length of Cut l2 mm
Overall Length l1 mm
Shank Diameter d2 mm
Ti-NAMITE-A (AlTiN) EDP No.
3 8 57 6 46354
4 11 57 6 46355
5 13 57 6 46356
6 13 57 6 46343
8 19 63 8 46344
10 22 72 10 46345
12 26 83 12 46346
14 26 83 14 46347
16 32 92 16 46348
18 32 92 18 46349
20 38 104 20 46350
25 38 104 25 46351
Metric
METRIC TOLERANCESCutting Diameter d1 Shank Diameter d2
3 - 6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075
6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075
> 6 - 10 = +0 / -0,040 > 10 - 20 = -0,0025 / -0,010
> 10 - 20 = +0 / -0,050
Z-Carb Solid Carbide End Mills with Corner Radius�
SGS Tool Company continues to develop and expand Z-CARB, the original and patented chatter-resistant end mill. The tool that has allowed end users to aggressively address their roughing and finishing applications with unequalled results is now available with a variety of CNC-ground corner radii options for specific applications. SGS is pleased to offer the same unmatched performance you’ve come to expect from Z-CARB, now with the enhanced ability to meet your corner radius needs. A wide array of selections are available from stock.
Z-Carb™ Corner RadiusOutstanding Productivity
Patented Unequal Helix Geometry
Material Applications Include:
Low Carbon Steels
Tool Steels
Cast Iron
Stainless Steels
Titanium/High Temp Alloys
Chatter-Resistant Design:
Improves Surface Finish
Optimum Material Removal:
Increases Cutting Depth
Increases Feed Rates
Increased Tool Life:
Ti-NAMITE-A®(AlTiN Coated)
Corner Radius
Eccentric Relief
Minimum Tool Deflection:
Reduces Harmful Machine Vibration
Improves Dimensional Control
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CORNER RADIUS TOLERANCES+.000/-.002
Z-CARB™ SERIES Z1CR 4 FLUTE – SINGLE END – CORNER RADIUS
Cutting Diameter
d1
Length of Cut
l2
Overall Length
l1
Shank Diameter
d2
Corner Radius
Ti-NAMITE-A (AlTiN) EDP No.
Ti-NAMITE-A (AlTiN) EDP No. w/Flat
1/8 3/8 1-1/2 1/8 .010–.015 363333/16 7/16 2 3/16 .010–.015 363341/4 1/2 2-1/2 1/4 .015–.020 363351/4 3/4 2-1/2 1/4 .015–.020 36593
5/16 13/16 2-1/2 5/16 .015–.020 363363/8 7/8 2-1/2 3/8 .015–.020 36337 365487/16 1 2-3/4 7/16 .015–.020 36338 365491/2 1 3 1/2 .025–.030 36339 365501/2 1-1/4 3-1/4 1/2 .025–.030 36594 365959/16 1-1/8 3-1/2 9/16 .025–.030 36340 365515/8 1-1/4 3-1/2 5/8 .035–.040 36341 365523/4 1-1/2 4 3/4 .035–.040 36342 365531 1-1/2 4 1 .035–.040 36343 36554
Fractional
FRACTIONAL TOLERANCESCutting Diameter d1 Shank Diameter d2
1/8 - 1/4 = +.0000/-.0012 1/8 - 3/8 = -.0001/-.0003>1/4 - 3/8 = +.0000/-.0016 >3/8 - 1 = -.0001/-.0004
>3/8 - 1 = +.0000/-.002
Z-CARB™ SERIES Z1ACR 4 FLUTE – SINGLE END – CORNER RADIUS – SPECIFIC
Cutting Diameter
d1
Length of Cut
l2
Overall Length
l1
Shank Diameter
d2
Corner Radius
Ti-NAMITE-A (AlTiN) EDP No.
Ti-NAMITE-A (AlTiN) EDP No. w/Flat
1/8 3/8 1-1/2 1/8 0.010 363701/8 3/8 1-1/2 1/8 0.015 367203/16 7/16 2 3/16 0.010 363713/16 7/16 2 3/16 0.015 367213/16 7/16 2 3/16 0.030 367221/4 1/2 2-1/2 1/4 0.010 36372
table continues
Z-CARB™ SERIES Z1ACR 4 FLUTE – SINGLE END – CORNER RADIUS – SPECIFIC
Cutting Diameter
d1
Length of Cut
l2
Overall Length
l1
Shank Diameter
d2
Corner Radius
Ti-NAMITE-A (AlTiN) EDP No.
Ti-NAMITE-A (AlTiN) EDP No. w/Flat
1/4 1/2 2-1/2 1/4 0.015 367231/4 1/2 2-1/2 1/4 0.030 363731/4 3/4 2-1/2 1/4 0.010 365991/4 3/4 2-1/2 1/4 0.015 366001/4 3/4 2-1/2 1/4 0.030 36601
5/16 13/16 2-1/2 5/16 0.015 367245/16 13/16 2-1/2 5/16 0.030 363743/8 7/8 2-1/2 3/8 0.010 36375 367013/8 7/8 2-1/2 3/8 0.015 36725 367363/8 7/8 2-1/2 3/8 0.030 36376 367023/8 7/8 2-1/2 3/8 0.045 36726 367373/8 7/8 2-1/2 3/8 0.060 36727 367387/16 1 2-3/4 7/16 0.015 36728 367397/16 1 2-3/4 7/16 0.030 36377 367031/2 1 3 1/2 0.010 36378 367041/2 1 3 1/2 0.015 36729 367401/2 1 3 1/2 0.030 36379 367051/2 1 3 1/2 0.045 36730 367411/2 1 3 1/2 0.060 36380 367061/2 1 3 1/2 0.090 36381 367071/2 1 3 1/2 0.125 36731 367421/2 1-1/4 3-1/4 1/2 0.010 36602 366031/2 1-1/4 3-1/4 1/2 0.015 36604 366051/2 1-1/4 3-1/4 1/2 0.030 36606 366071/2 1-1/4 3-1/4 1/2 0.045 36608 366091/2 1-1/4 3-1/4 1/2 0.060 36610 366111/2 1-1/4 3-1/4 1/2 0.090 36612 366131/2 1-1/4 3-1/4 1/2 0.125 36614 366159/16 1-1/8 3-1/2 9/16 0.030 36382 367085/8 1-1/4 3-1/2 5/8 0.030 36383 367095/8 1-1/4 3-1/2 5/8 0.045 36732 367435/8 1-1/4 3-1/2 5/8 0.060 36384 367105/8 1-1/4 3-1/2 5/8 0.090 36385 367115/8 1-1/4 3-1/2 5/8 0.125 36733 367443/4 1-1/2 4 3/4 0.030 36386 367123/4 1-1/2 4 3/4 0.045 36734 367453/4 1-1/2 4 3/4 0.060 36387 367133/4 1-1/2 4 3/4 0.090 36388 367143/4 1-1/2 4 3/4 0.125 36389 367151 1-1/2 4 1 0.030 36390 367161 1-1/2 4 1 0.045 36735 367461 1-1/2 4 1 0.060 36391 367171 1-1/2 4 1 0.090 36392 367181 1-1/2 4 1 0.125 36393 36719
(continued from previous column)
Z-Carb Solid Carbide End Mills with Corner Radius10
Z-CARB™ SERIES Z1LC 4 FLUTE – SINGLE END – CORNER RADIUS – LONG REACH
Cutting Diameter
d1
Length of Cut
l2
Overall Length
l1
Shank Diameter
d2
Corner Radius
Ti-NAMITE-A (AlTiN) EDP No.
1/4 1/2 4 1/4 .015–.020 36450
5/16 13/16 4 5/16 .015–.020 36452
3/8 7/8 5 3/8 .015–.020 36456
7/16 1 6 7/16 .015–.020 36460
1/2 1 6 1/2 .025–.030 36462
9/16 1-1/8 6 9/16 .025–.030 36466
5/8 1-1/4 6 5/8 .035–.040 36470
3/4 1-1/2 6 3/4 .035–.040 36472
1 1-1/2 6 1 .035–.040 36474
Z-CARB™ SERIES Z16CR 4 FLUTE – SINGLE END – CORNER RADIUS – SHORT LENGTH
Cutting Diameter
d1
Length of Cut
l2
Overall Length
l1
Shank Diameter
d2
Corner Radius
Ti-NAMITE-A (AlTiN) EDP No.
1/8 1/4 1-1/2 1/8 .010–.015 36505
5/32 5/16 2 3/16 .010–.015 36506
3/16 3/8 2 3/16 .010–.015 36507
7/32 3/8 2 1/4 .015–.020 36508
1/4 7/16 2 1/4 .015–.020 36509
5/16 1/2 2 5/16 .015–.020 36511
3/8 5/8 2 3/8 .015–.020 36513
7/16 5/8 2-1/2 7/16 .015–.020 36515
1/2 5/8 2-1/2 1/2 .025–.030 36517
5/8 3/4 3 5/8 .035–.040 36519
3/4 1 3 3/4 .035–.040 36520
Fractional
FRACTIONAL TOLERANCESCutting Diameter d1 Shank Diameter d2
1/8 - 1/4 = +.0000/-.0012 1/8 - 3/8 = -.0001/-.0003
>1/4 - 3/8 = +.0000/-.0016 >3/8 - 1 = -.0001/-.0004
>3/8 - 1 = +.0000/-.002
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Z-CARB™ SERIES Z1MCR 4 FLUTE – SINGLE END – CORNER RADIUS
Cutting Diameter
d1 mm
Length of Cut l2 mm
Overall Length l1 mm
Shank Diameter d2 mm
Corner Radius
mm
Ti-NAMITE-A (AlTiN) EDP No.
3 8 57 6 0,25–0,38 46377
4 11 57 6 0,25–0,38 46378
5 13 57 6 0,25–0,38 46379
6 13 57 6 0,38–0,51 46335
7 19 63 8 0,38–0,51 46380
8 19 63 8 0,38–0,51 46336
9 22 72 10 0,38–0,51 46381
10 22 72 10 0,38–0,51 46337
11 26 83 12 0,64–0,76 46382
12 26 83 12 0,64–0,76 46338
13 26 92 16 0,64–0,76 46383
14 26 83 14 0,64–0,76 46339
14 26 92 16 0,64–0,76 46384
15 32 92 16 0,89–1.02 46385
16 32 92 16 0,89–1,02 46340
18 32 92 18 0,89–1,02 46341
18 32 104 20 0,89–1.02 46386
20 38 104 20 0,89–1,02 46342
25 38 104 25 0,89–1,02 46334
Metric
METRIC TOLERANCESCutting Diameter d1 Shank Diameter d2
3 - 6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075
6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075
> 6 - 10 = +0 / -0,040 > 10 - 20 = -0,0025 / -0,010
> 10 - 20 = +0 / -0,050
Z-Carb–HTA Solid Carbide End Mills1�
Z-Carb-HTA™ End MillsEngineered Geometry for High Temperature Alloys
InconelWaspaloy
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HastelloyRene
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A-286Stellite
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IN-738MAR-M200
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Udimet 500FSX-414
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Based on the original Z-CARB, the new Z-CARB-HTA (High Temperature Alloy) features geometric enhancements that make it uniquely suited for difficult-to-machine materials.
Design Benefits
The Z-CARB-HTA end mill maximizes stock removal and improves productivity in most milling operations. Chatter is the most common problem associated with aggressive milling. The SGS Z-CARB-HTA design features reduce chatter, increase tool life and optimize performance. Z-CARB-HTA tools are coated with SGS Ti-NAMITE-A® coating that resists heat generated in aggressive cutting operations. Z-CARB-HTA combines the patented anti-chatter design of the original Z-CARB end mill with specific geometry enhancements for exceptional performance in high temperature alloys.
Chatter Reduction Design
The unique patented design of the SGS Z-CARB-HTA decreases chatter ,which improves workpiece finish. Less tuning (manually adjusting speed and feed rates) increases operator confidence and productivity. Increases in axial depth of cut to 275% have been realized without chatter. SGS Z-CARB-HTA can achieve a 100% increase in radial width of cut over standard geometry end mills.
Z-Carb-HTA makes quick work of:
Features and Benefits
Maximum rigidity provides additional resistance against chipping and breakage and allows higher material removal rates
Reduced cutting forces provide superior dimensional control and workpiece finishes, lower heat generation and improved wear resistance
Certified Premium Micro-Grain Carbide
Ti-Namite-A® (AlTiN) Coating
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Performance Comparison
Inconel 718 32 Rc - Slotting • 1/2” Diameter • 610 rpm - 4 ipm
The 4-flute end mill of Competitor A broke after 4.5 parts. The Z-Carb-HTA produced 12 parts without breaking.
Parts
Pro
duce
d
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Z-CARB HTA™ SERIES ZH1CR 4 FLUTE – SINGLE END – CORNER RADIUS
Cutting Diameter
d1
Length of Cut
l2
Overall Length
l1
Shank Diameter
d2
Corner Radius
Ti-NAMITE-A (AlTiN) EDP No.
Ti-NAMITE-A (AlTiN) EDP No. w/Flat
1/4 1/2 2-1/2 1/4 .015–.020 36570
1/4 3/4 2-1/4 1/4 .015–.020 36616
5/16 13/16 2-1/2 5/16 .015–.020 36571
3/8 7/8 2-1/2 3/8 .015–.020 36572 36555
7/16 1 2-3/4 7/16 .015–.020 36573 36556
1/2 1 3 1/2 .025–.030 36574 36557
1/2 1-1/4 3-1/4 1/2 .025–.030 36618 36617
9/16 1-1/8 3-1/2 9/16 .025–.030 36575 36558
5/8 1-1/4 3-1/2 5/8 .035–.040 36576 36559
3/4 1-1/2 4 3/4 .035–.040 36577 36560
1 1-1/2 4 1 .035–.040 36578 36561
Metric
Z-CARB HTA™ SERIES ZH1MCR 4 FLUTE – SINGLE END – CORNER RADIUS – SPECIFIC
Cutting Diameter
d1 mm
Length of Cut l2 mm
Overall Length l1 mm
Shank Diameter d2 mm
Corner Radius
mm
Ti-NAMITE-A (AlTiN) EDP No.
Ti-NAMITE-A (AlTiN) EDP No. w/Flat
6 13 57 6 0.5 46450
6 13 57 6 1.0 46451
6 13 57 6 1.5 46452
8 19 63 8 0.5 46453
8 19 63 8 1.0 46454
8 19 63 8 1.5 46455
10 22 72 10 0.5 46456
10 22 72 10 1.0 46457
10 22 72 10 1.5 46458
10 22 72 10 2.0 46459
12 26 83 12 0.5 46460 46471
12 26 83 12 1.0 46461 46472
12 26 83 12 1.5 46462 46473
12 26 83 12 2.0 46463 46474
12 26 83 12 3.0 46464 46475
16 32 92 16 1.5 46465 46476
16 32 92 16 2.0 46466 46477
16 32 92 16 3.0 46467 46478
20 38 104 20 3.0 46468 46479
20 38 104 20 4.0 46469 46480
20 38 104 20 5.0 46470 46481
Fractional
METRIC TOLERANCESCutting Diameter d1 Shank Diameter d2
3 - 6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075
6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075
> 6 - 10 = +0 / -0,040 > 10 - 20 = -0,0025 / -0,010
> 10 - 20 = +0 / -0,050
CORNER RADIUS TOLERANCES+.000/-.002
FRACTIONAL TOLERANCESCutting Diameter d1 Shank Diameter d2
1/8 - 1/4 = +.0000/-.0012 1/8 - 3/8 = -.0001/-.0003
>1/4 - 3/8 = +.0000/-.0016 >3/8 - 1 = -.0001/-.0004
>3/8 - 1 = +.0000/-.002
Z-Carb-MD Solid Carbide End Mills for Mold & Die1�
Chatter-Free Z-Carb-MD™
SGS: Experts in Mold & Die.
Chatter poses a big problem when machining hardened steels. Conventional end mills simply can’t leave a smooth surface finish when run at extremely high speeds. At high metal removal rates, the Z-Carb-MD produces a chatter-free finish, which leaves minimal stock for the Power-Carb End Mill.
Features & Benefits
Patented unequal helix designSignificantly reduces chatter
Superior workpiece finishes
Extends tool life
Heavy duty core and negative rakeEnhances edge strength
Lessens deflection, improving workpiece accuracy
Allows higher feed rates
Innovative carbide substrateProvides higher wear
Exceptional chip resistance
Available with extended reach and reduced neck diametersSpecial corner geometry provides maximum tool lifeTi-NAMITE-A (AlTiN) coating eliminates the need for coolantsExceptional performance in steels up to �� HRcWeldon flats available upon request�00% improved tool life over the nearest competitive traditional product
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Reduced Neck Diameters
Revolutionary Chatter-Free Geometry
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FRACTIONAL TOLERANCES:Cutting Diameter Shank Diameter
1/8-1/4 = +.0000/-.0012
1/4 = +.0000/-.0012 1/8 - 3/8 = -.0001 / -.0003
> 1/4 - 3/8 = +.0000/-.0016 > 3/8 - 1 = -.0001 / -.0004
> 3/8 - 1 = +.0000/-.002
METRIC TOLERANCES:Cutting Diameter Shank Diameter
3 - 6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075
6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075
> 6 - 10 = +0 / -0,040 > 10 - 20 = -0,0025 / -0,010
> 10 - 20 =+0 / -0,050
Z-CARB-MD™ SERIES ZD1CR 4 FLUTE–SINGLE END–CORNER RADIUS
Cutting Diameter
d1
Shank Diameter
d2
Length of Cut
l2
Overall Length
l1
Reach l3
Corner Radius
Ti-NAMITE-A (AlTiN) EDP No.
1/8 1/4 5/32 2-1/2 1/2 .010 36780
3/16 1/4 7/32 2-1/2 3/4 .020 36781
1/4 1/4 9/32 2-1/2 3/4 .020 36782
5/16 5/16 13/32 2-1/2 1 .040 36783
3/8 3/8 15/32 2-1/2 1 .040 36784
7/16 7/16 9/16 2-3/4 1 .040 36785
1/2 1/2 5/8 3 1-1/4 .040 36786
1/2 1/2 5/8 4-1/2 2-1/4 .040 36787
5/8 5/8 3/4 3-1/2 1-1/2 .040 36788
5/8 5/8 3/4 4-1/2 2-1/4 .040 36789
5/8 5/8 3/4 5-1/2 3-1/4 .040 36790
3/4 3/4 15/16 4 1-3/4 .060 36791
3/4 3/4 15/16 4-1/2 2-1/4 .060 36792
3/4 3/4 15/16 5-1/2 3-1/4 .060 36793
Z-CARB-MD™ SERIES ZD1MCR 4 FLUTE–SINGLE END–CORNER RADIUS
Cutting Diameter
d1 mm
Shank Diameter
d2 mm
Length of Cut l2 mm
Overall Length l1 mm
Reach l3 mm
Corner Radius
mm
Ti-NAMITE-A (AlTiN) EDP No.
3 6 4 57 15 0.2 46560
4 6 5 57 15 0.3 46561
5 6 6 57 15 0.5 46562
6 6 7 57 15 1 46563
8 8 10 63 25 1 46564
10 10 12 72 30 1 46565
12 12 15 83 35 1 46566
16 16 20 92 45 1.5 46567
20 20 24 104 55 2 46568
Metric
Fractional
Z-Carb-MD Solid Carbide End Mills for Mold & Die1�
Application Tips
Pressurized air with oil extends tool life in materials <�0 HRcUse dry air when roughing materials harder than �0 HRcUnique coating eliminates flood coolant requirementsClimb milling is preferredAttention to programming details, tool holders, TIR, balance, etc. contribute to additional tool lifeRamping at 10 to �0 degrees is the preferred entry method. Use slotting speeds with ��-�0 percent slotting feed. Avoid plunging.
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Tool Life Comparison
Tool Life Comparison
Rw = DiaAd = .5xDia
1,650 rpm / 22.5 ipmH13 @ 50 HRc
630
224144
0
100
200
300
400
500
600
700
Z-Carb-MD Competitor F Competitor H
Usa
ge (
inch
es)
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Speed and Feed Recommendations
Radial Width of Cut (Rw) Axial Depth of Cut (Ad) Tool Diameter (D)
Slotting
Steels 30-45 HRc Steels >45-55 HRc Steels >55-60 HRc
Rw 1xDAd ≤ .5xD
Rw 1xDAd ≤ .5xD
Rw 1xDAd ≤ .3xD
215 sfm 65 m / min 120 sfm 36 m / min 65 sfm 20 m / minDiameter (D) in / tooth mm / tooth in / tooth mm / tooth in / tooth mm / tooth
1/8 3mm 0.0006 0.02 0.0005 0.01 0.0004 0.013/16 5mm 0.0009 0.02 0.0008 0.02 0.0006 0.021/4 6mm 0.0013 0.03 0.0010 0.03 0.0008 0.02
5/16 8mm 0.0016 0.04 0.0013 0.03 0.0009 0.023/8 10mm 0.0019 0.05 0.0015 0.04 0.0011 0.037/16 0.0022 0.06 0.0018 0.05 0.0013 0.031/2 12mm 0.0025 0.06 0.0020 0.05 0.0015 0.045/8 16mm 0.0031 0.08 0.0025 0.06 0.0019 0.053/4 20mm 0.0038 0.10 0.0030 0.08 0.0023 0.06
Profiling
Steels 30-45 HRc Steels >45-55 HRc Steels >55-60 HRc
Rw ≤ .5xDAd ≤ 1xD
Rw ≤ .5xDAd ≤ 1xD
Rw ≤ .3xDAd ≤ 1xD
265 sfm 80 m / min 150 sfm 45 m / min 80 sfm 24 m / minDiameter (D) in / tooth mm / tooth in / tooth mm / tooth in / tooth mm / tooth
1/8 3mm 0.0009 0.02 0.0007 0.02 0.0005 0.013/16 5mm 0.0013 0.03 0.0011 0.03 0.0008 0.021/4 6mm 0.0018 0.05 0.0014 0.04 0.0011 0.03
5/16 8mm 0.0022 0.06 0.0018 0.05 0.0013 0.033/8 10mm 0.0026 0.07 0.0021 0.05 0.0016 0.047/16 0.0031 0.08 0.0026 0.07 0.0018 0.051/2 12mm 0.0035 0.09 0.0028 0.07 0.0021 0.055/8 16mm 0.0044 0.11 0.0035 0.09 0.0026 0.073/4 20mm 0.0053 0.13 0.0042 0.11 0.0032 0.08
High Speed Profiling
Steels 30-45 HRc Steels >45-55 HRc Steels >55-60 HRc
Rw ≤ .1xDAd ≤ .1xD
Rw ≤ .1xDAd ≤ .1xD
Rw ≤ .1xDAd ≤ .1xD
560 sfm 170 m / min 490 sfm 150 m / min 250 sfm 75 m / minDiameter (D) in / tooth mm / tooth in / tooth mm / tooth in / tooth mm / tooth
1/8 3mm 0.0011 0.03 0.0009 0.02 0.0006 0.023/16 5mm 0.0017 0.04 0.0013 0.03 0.0009 0.021/4 6mm 0.0022 0.06 0.0018 0.05 0.0013 0.03
5/16 8mm 0.0028 0.07 0.0022 0.06 0.0016 0.043/8 10mm 0.0033 0.08 0.0026 0.07 0.0019 0.057/16 0.0039 0.10 0.0031 0.08 0.0022 0.061/2 12mm 0.0044 0.11 0.0035 0.09 0.0025 0.065/8 16mm 0.0055 0.14 0.0044 0.11 0.0031 0.083/4 20mm 0.0066 0.17 0.0053 0.13 0.0038 0.10
JetStream Z-Carb Solid Carbide End Mills1�
Z-Carb™ with JetStreamPatented Coolant Technology
SGS Tool Company is proud to introduce the newest member of the Z-CARB family of products: Z-CARB End Mills with JetStream patented coolant technology. With the Channeled Z-CARB End Mill, coolant is delivered with targeted precision via 4 connected in-line coolant channels.
The uniquely positioned coolant channels are engineered and patented to maximize coolant flow and delivery to the shear zone. The JetStream Z-CARB End Mill was designed to
take maximum advantage of the benefits that a properly delivered coolant produces in a demanding machining application.
Enjoy genuine Z-CARB performance enhanced by the benefits of exact coolant delivery in your slotting, pocketing and hard-to-access applications.
Heat is one of the most damaging side effects of the machining process. Heat limits operating parameters, dictates tool life, affects chip control and determines workpiece quality. Coolant aids in the effort to better control these problems, but only if it is applied with accuracy and consistency. When working with carbide tools, intermittent cooling can create thermal stress and lead to premature tool failure.
This is particularly true in slotting, pocketing and hard-to-access applications where targeted coolant application with external coolant lines becomes increasingly difficult. SGS Tool Company has taken patented Z-CARB technology, which already permits more aggressive machining through chatter suppression, and added a new, patented coolant channel design to take advantage of the benefits of precise coolant delivery.
Designed with the strength of a solid carbide Z-CARB, the high performance JetStream end mill delivers coolant to the cutting zone with effective pressure, volume and accuracy.
Coolant channels in solid carbide end mills are not a new concept, but the patented design on the JetStream Z-CARB is. Strategically located channels interconnect at the shank end of the tool to offer unparalleled results as only the Z-CARB can.
Proper application of coolant allows the end user to reduce friction, machine load, material adhesion and chip congestion through proper lubrication, while simultaneously reducing heat, improving part quality, controlling chip formation and increasing operating parameters through proper cooling. By delivering the appropriate pressure and volume of coolant where it is needed, these benefits, combined with increased chip evacuation and targeted application result in improved tool life and profitability.
Patent Numbers:U.S.: 6,648,561
Germany: 4019,428 Japan: 62246416
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Benefits
More consistent machining temperatures
Reduced damage from harmful heat created during machining
Helps to reduce the development of built up edge (BUE)
The ability to improve cutting speeds
Improved tool life
Improved chip control
Decreased damage from recutting chips
Reduced cutting loads and forces
Helps to improve workpiece accuracy
Helps to improve workpiece surface finish
Helps to avoid coolant waste
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Engineered delivery channels direct the coolant to millpoint and workpiece.
The JetStream Z-Carb End Mill should be used with a minimum coolant pressure of 250 PSI.
Maximize your tool life, profitability and part quality with the targeted lubricating, cooling and chip evacuation properties delivered by the JetStream Z-Carb End Mill.
JetStream Z-Carb Solid Carbide End Mills�0
Z-CARB™ SERIES Z1 4 FLUTE – SINGLE END – SQUARE END
Cutting
Diameter d1
Length of Cut
l2
Overall Length
l1
Shank
Diameter d2
Ti-NAMITE-A
(AlTiN) EDP No.
1/2 1 3 1/2 36826
9/16 1-1/8 3-1/2 9/16 36827
5/8 1-1/4 3-1/2 5/8 36828
3/4 1-1/2 4 3/4 36829
1 1-1/2 4 1 36830
Z-CARB™ SERIES Z1B 4 FLUTE – SINGLE END – BALL END
Cutting
Diameter d1
Length of Cut
l2
Overall Length
l1
Shank
Diameter d2
Ti-NAMITE-A
(AlTiN) EDP No.
1/2 1 3 1/2 36846
9/16 1-1/8 3-1/2 9/16 36847
5/8 1-1/4 3-1/2 5/8 36848
3/4 1-1/2 4 3/4 36849
1 1-1/2 4 1 36850
Z-CARB™ SERIES Z1CR 4 FLUTE – SINGLE END – CORNER RADIUS
Cutting
Diameter d1
Length of Cut
l2
Overall Length
l1
Shank
Diameter d2
Corner Radius
Ti-NAMITE-A
(AlTiN) EDP No.
1/2 1 3 1/2 .025–.030 36805
9/16 1-1/8 3-1/2 9/16 .025–.030 36806
5/8 1-1/4 3-1/2 5/8 .035–.040 36807
3/4 1-1/2 4 3/4 .035–.040 36808
1 1-1/2 4 1 .035–.040 36809
Fractional
FRACTIONAL TOLERANCESCutting Diameter d1 Shank Diameter d2
1/8 - 1/4 = +.0000/-.0012 1/8 - 3/8 = -.0001/-.0003
>1/4 - 3/8 = +.0000/-.0016 >3/8 - 1 = -.0001/-.0004
>3/8 - 1 = +.0000/-.002
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Z-CARB™ SERIES Z1M 4 FLUTE – SINGLE END – SQUARE END
Cutting
Diameter d1 mm
Length of Cut l2 mm
Overall Length l1 mm
Shank
Diameter d2 mm
Ti-NAMITE-A
(AlTiN) EDP No.
14 26 83 14 46506
16 32 92 16 46507
18 32 92 18 46508
20 38 104 20 46509
25 38 104 25 46510
Z-CARB™ SERIES Z1MB 4 FLUTE – SINGLE END – BALL END
Cutting
Diameter d1 mm
Length of Cut l2 mm
Overall Length l1 mm
Shank
Diameter d2 mm
Ti-NAMITE-A
(AlTiN) EDP No.
14 26 83 14 46518
16 32 92 16 46519
18 32 92 18 46520
20 38 104 20 46521
25 38 104 25 46522
Z-CARB™ SERIES Z1MCR 4 FLUTE – SINGLE END – CORNER RADIUS
Cutting
Diameter d1 mm
Length of Cut l2 mm
Overall Length l1 mm
Shank
Diameter d2 mm
Corner Radius
mm
Ti-NAMITE-A
(AlTiN) EDP No.
14 26 83 14 0,64–0,76 46494
16 32 92 16 0,89–1,02 46495
18 32 92 18 0,89–1,02 46496
20 38 104 20 0,89–1,02 46497
25 38 104 25 0,89–1,02 46498
Metric
METRIC TOLERANCESCutting Diameter d1 Shank Diameter d2
3 - 6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075
6 = +0 / -0,030 6 - 10 = -0,0025 / -0,0075
> 6 - 10 = +0 / -0,040 > 10 - 20 = -0,0025 / -0,010
> 10 - 20 = +0 / -0,050
Z-Carb Solid Carbide End Mills��
Cutting Diameter
Material Type Bhn 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 1
rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min
Low Carbon Steels ~175 15,585 12 10,360 20 7,795 24 6,235 29 5,195 39 4,455 38 3,895 37 3,465 35 3,115 33 2,600 31 1,950 25
Low Carbon Steels ~275 12,835 10 8,150 17 6,420 20 5,135 24 4,280 32 3,665 31 3,210 30 2,850 29 2,565 27 2,140 25 1,605 21
Med Alloy Steels ~275 10,695 8 6,790 14 5,350 17 4,280 20 3,565 27 3,055 26 2,675 25 2,375 24 2,140 23 1,785 21 1,335 17
Mold And Die Steels ~275 5,500 4 3,490 8 2,750 8 2,200 10 1,835 13 1,570 13 1,375 13 1,220 12 1,100 11 915 11 690 9
Cast Iron - Gray ~200 14,515 11 9,215 19 7,260 23 5,805 27 4,840 36 4,145 35 3,630 34 3,225 32 2,905 31 2,420 29 1,815 24
Cast Iron - Ductile ~300 7,335 5 4,655 9 3,665 11 2,935 14 2,445 18 2,095 18 1,835 17 1,630 16 1,465 15 1,220 14 915 12
Cast Iron - Malleable ~300 4,585 4 2,910 6 2,290 7 1,835 8 1,530 11 1,310 11 1,145 11 1,020 10 915 9 765 9 575 7
Stainless 300 Series ~275 9,170 7 5,820 12 4,585 14 3,665 16 3,055 16 2,620 16 2,290 16 2,035 20 1,835 16 1,530 15 1,145 15
Stainless 400 Series ~185 12,835 10 8,245 17 6,420 22 5,135 25 4,280 25 3,665 25 3,210 25 2,850 29 2,565 25 2,140 22 1,605 22
Stainless PH Series ~325 7,640 5 4,850 10 3,820 12 3,055 14 2,545 14 2,185 14 1,910 14 1,700 17 1,530 14 1,275 12 955 12
Titanium Alloys ~295 9,170 9 5,820 14 4,585 16 3,665 18 3,055 18 2,620 18 2,290 18 2,035 20 1,835 18 1,530 16 1,145 16
High Temp. Alloys ~300 2,445 2 1,550 3 1,220 3 980 4 815 4 700 4 610 4 545 6 490 4 410 4 305 3
Profiling: Radial Width .5 x Diameter (max.) Profiling: Axial Depth 1.5 x Diameter (max.) Slotting: Axial Depth 1 x Diameter (max.)Avoid re-milling chips
Tool holders with adequate gripping pressure are required Stub length solid holders are recommended for heavy stock removal
Ramping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed)
Fractional
Z-Carb™ Speed and Feed Recommendations
Radial Width of Cut (Rw) Axial Depth of Cut (Ad)
Tool Diameter (D)
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Cutting Diameter
Material Type Bhn 3 5 6 8 10 12 14 16 18 20
rpm mm/min rpm mm/min rpm mm/min rpm mm/min rpm mm/min rpm mm/min rpm mm/min rpm mm/min rpm mm/min rpm mm/min
Low Carbon Steels ~175 16,500 335 9,895 502 8,250 586 6,185 754 4,950 955 4,125 963 3,535 890 3,095 817 2,750 809 2,475 804
Low Carbon Steels ~275 13,585 276 8,150 413 6,795 483 5,095 620 4,075 786 3,395 793 2,910 733 2,545 672 2,265 667 2,040 662
Med Alloy Steels ~275 11,320 230 6,790 345 5,660 403 4,245 517 3,395 656 2,830 661 2,425 592 2,125 561 1,885 556 1,700 552
Mold And Die Steels ~275 5,820 118 3,490 177 2,910 207 2,185 266 1,745 337 1,455 340 1,250 314 1,090 288 970 285 875 283
Cast Iron - Gray ~200 15,365 300 9,215 468 7,680 546 5,760 702 4,610 889 3,840 897 3,290 829 2,880 761 2,560 754 2,305 749
Cast Iron - Ductile ~300 7,765 158 4,655 236 3,880 276 2,910 354 2,330 449 1,940 453 1,665 419 1,455 384 1,295 381 1,165 378
Cast Iron - Malleable ~300 4,850 98 2,910 147 2,425 173 1,820 221 1,455 280 1,215 283 1,040 262 910 240 810 238 730 236
Stainless 300 Series ~275 9,705 175 5,820 300 4,850 355 3,640 405 2,910 405 2,425 405 2,080 405 1,820 405 1,615 380 1,455 380
Stainless 400 Series ~185 13,585 250 8,245 430 6,795 560 5,095 635 4,075 635 3,395 635 2,910 635 2,545 635 2,265 560 2,040 560
Stainless PH Series ~325 8,085 125 4,850 250 4,045 300 3,030 355 2,425 355 2,020 355 1,735 355 1,515 355 1,350 300 1,215 300
Titanium Alloys ~295 9,705 225 5,820 355 4,850 405 3,640 455 2,910 455 2,425 455 2,080 455 1,820 455 1,615 405 1,455 405
High Temp Alloys ~300 2,590 50 1,550 75 1,295 75 970 100 775 100 645 100 555 100 485 100 430 100 390 100
Profiling: Radial Width .5 x Diameter (max.) Profiling: Axial Depth 1.5 x Diameter (max.) Slotting: Axial Depth 1 x Diameter (max.)Avoid re-milling chipsTool holders with adequate gripping pressure are requiredStub length solid holders are recommended for heavy stock removalRamping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed)
Metric
Z-Carb™ Speed and Feed Recommendations
Radial Width of Cut (Rw) Axial Depth of Cut (Ad) Tool Diameter (D)
Z-Carb–HTA Solid Carbide End Mills��
Cutting Diameter
High Temp. Alloys Bhn 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 1
rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min
Profile - Semi-Rough <300 1,990 9.6 1,600 9.7 1,325 9.8 1,135 9.9 995 9.9 885 9.9 795 9.9 660 9.7 500 9.7
Profile - Rough <300 1,680 6.4 1,345 6.5 1,120 6.6 960 6.7 840 6.7 750 6.7 670 6.7 560 6.5 420 6.5
Slotting <300 1,380 3.9 1,100 4.0 920 4.1 785 4.2 690 4.2 610 4.2 550 4.2 460 4.0 345 4.0
Profile - Semi-Rough >300 1,840 7.1 1,470 7.2 1,220 7.3 1,050 7.4 920 7.4 815 7.4 735 7.4 610 7.2 460 7.2
Profile - Rough >300 1,530 4.0 1,225 4.1 1,020 4.2 875 4.3 765 4.3 680 4.3 610 4.3 510 4.1 380 4.1
Slotting >300 1,220 2.2 980 2.3 815 2.4 700 2.5 610 2.5 545 2.5 490 2.5 410 2.3 305 2.3
Profile - Semi-Rough Radial Width .125 x Diameter (max.) Axial Depth 1.5 x Diameter (max.)
Profile - Rough Radial Width .250 x Diameter (max.) Axial Depth 1.5 x Diameter (max.)
Slotting Axial Depth 1 x Diameter (max.)
Fractional
Z-Carb-HTA™ Speed and Feed Recommendations
Application Tips
Tool holders with adequate gripping pressure are required
Stub length solid holders are recommended for heavy stock removal
Avoid remilling chips
Avoid straight plunging - ramp or spiral plunge into pockets
Regrind and recondition services are available from SGS
Set-up rigidity critical during heavy roughing
•
•
•
•
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Radial Width of Cut (Rw) Axial Depth of Cut (Ad)
Tool Diameter (D)
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Cutting Diameter
High Temp. Alloys Bhn 6 8 10 12 14 16 20
rpm mm/min rpm mm/min rpm mm/min rpm mm/min rpm mm/min rpm mm/min rpm mm/min
Profile - Semi-Rough <300 2,100 244 1,575 246 1,260 248 1,050 252 900 252 790 252 630 246
Profile - Rough <300 1,780 163 1,335 165 1,070 168 890 170 760 170 670 170 535 165
Slotting <300 1,455 100 1,090 102 875 104 730 108 625 108 545 108 440 102
Profile - Semi-Rough >300 1,940 180 1,455 182 1,165 185 970 188 830 188 730 188 585 182
Profile - Rough >300 1,620 102 1,215 104 970 106 810 110 695 110 610 110 485 104
Slotting >300 1,295 55 970 58 775 60 650 64 555 64 485 64 390 58
Profile - Semi-Rough Radial Width .125 x Diameter (max.) Axial Depth 1.5 x Diameter (max.) Profile - Rough Radial Width .250 x Diameter (max.) Axial Depth 1.5 x Diameter (max.) Slotting Axial Depth 1 x Diameter (max.)
Metric
Application Tips
Tool holders with adequate gripping pressure are required
Stub length solid holders are recommended for heavy stock removal
Avoid remilling chips
Avoid straight plunging - ramp or spiral plunge into pockets
Regrind and recondition services are available from SGS
Set-up rigidity critical during heavy roughing
•
•
•
•
•
•
Z-Carb-HTA™ Speed and Feed Recommendations
Radial Width of Cut (Rw) Axial Depth of Cut (Ad) Tool Diameter (D)
JetStream Z-Carb Solid Carbide End Mills��
Profiling: Radial Width .5 x Diameter (max.) Profiling: Axial Depth 1.5 x Diameter (max.) Slotting: Axial Depth 1 x Diameter (max.)Avoid re-milling chips
Tool holders with adequate gripping pressure are required Stub length solid holders are recommended for heavy stock removal
Ramping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed)
Fractional
Z-Carb™ with JetStream Speed and Feed Recommendations
Radial Width of Cut (Rw) Axial Depth of Cut (Ad)
Tool Diameter (D)
Cutting Diameter
Material TypeBhn 1/2 9/16 5/8 3/4 1
rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min
Low Carbon Steels ~175 3,895 37 3,465 35 3,115 33 2,600 31 1,950 25
Low Carbon Steels ~275 3,210 30 2,850 29 2,565 27 2,140 25 1,605 21
Med Alloy Steels ~275 2,675 25 2,375 24 2,140 23 1,785 21 1,335 17
Mold And Die Steels ~275 1,375 13 1,220 12 1,100 11 915 11 690 9
Cast Iron - Gray ~200 3,630 34 3,225 32 2,905 31 2,420 29 1,815 24
Cast Iron - Ductile ~300 1,835 17 1,630 16 1,465 15 1,220 14 915 12
Cast Iron - Malleable ~300 1,145 11 1,020 10 915 9 765 9 575 7
Stainless 300 Series ~275 2,290 16 2,035 20 1,835 16 1,530 15 1,145 15
Stainless 400 Series ~185 3,210 25 2,850 29 2,565 25 2,140 22 1,605 22
Stainless PH Series ~325 1,910 14 1,700 17 1,530 14 1,275 12 955 12
Titanium Alloys ~295 2,290 18 2,035 20 1,835 18 1,530 16 1,145 16
High Temp. Alloys ~300 610 4 545 6 490 4 410 4 305 3
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Profiling: Radial Width .5 x Diameter (max.) Profiling: Axial Depth 1.5 x Diameter (max.) Slotting: Axial Depth 1 x Diameter (max.)Avoid re-milling chipsTool holders with adequate gripping pressure are requiredStub length solid holders are recommended for heavy stock removalRamping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed)
Metric
Z-Carb™ with JetStream Speed and Feed Recommendations
Radial Width of Cut (Rw) Axial Depth of Cut (Ad) Tool Diameter (D)
Cutting Diameter
Material TypeBhn 14 16 18 20
rpm mm/min rpm mm/min rpm mm/min rpm mm/min
Low Carbon Steels ~175 3,535 890 3,095 817 2,750 809 2,475 804
Low Carbon Steels ~275 2,910 733 2,545 672 2,265 667 2,040 662
Med Alloy Steels ~275 2,425 592 2,125 561 1,885 556 1,700 552
Mold And Die Steels ~275 1,250 314 1,090 288 970 285 875 283
Cast Iron - Gray ~200 3,290 829 2,880 761 2,560 754 2,305 749
Cast Iron - Ductile ~300 1,665 419 1,455 384 1,295 381 1,165 378
Cast Iron - Malleable ~300 1,040 262 910 240 810 238 730 236
Stainless 300 Series ~275 2,080 405 1,820 405 1,615 380 1,455 380
Stainless 400 Series ~185 2,910 635 2,545 635 2,265 560 2,040 560
Stainless PH Series ~325 1,735 355 1,515 355 1,350 300 1,215 300
Titanium Alloys ~295 2,080 455 1,820 455 1,615 405 1,455 405
High Temp Alloys ~300 555 100 485 100 430 100 390 100
Z-Carb Solid Carbide End Mills��
Z-Carb™ EDP Index
EDP Number Page Number
36333 936334 936335 936336 936337 936338 936339 936340 936341 936342 936343 936344 536345 536346 536347 536348 536349 536350 536351 536352 536353 536354 536355 536356 536357 536358 536359 536361 536370 936371 936372 936373 936374 936375 936376 936377 936378 936379 936380 936381 936382 936383 936384 9
EDP Number Page Number
36385 936386 936387 936388 936389 936390 936391 936392 936393 936404 536406 536408 536410 536416 536418 536420 536422 536424 536426 536428 536430 536432 536436 536440 536442 536444 536450 1036452 1036456 1036460 1036462 1036466 1036470 1036472 1036474 1036480 636482 636486 636500 636502 636504 636505 1036506 10
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Z-Carb™ EDP Index
EDP Number Page Number
36507 1036508 1036509 1036511 1036513 1036515 1036517 1036519 1036520 1036530 536531 536532 536533 536534 536535 536536 536537 536538 536539 536540 536541 536542 536543 536544 536545 536546 536547 536548 936549 936550 936551 936552 936553 936554 936555 1336556 1336557 1336558 1336559 1336560 1336561 1336570 1336571 13
EDP Number Page Number
36572 1336573 1336574 1336575 1336576 1336577 1336578 1336590 536591 536592 536593 936594 936595 936596 536597 536598 536599 936600 936601 936602 936603 936604 936605 936606 936607 936608 936609 936610 936611 936612 936613 936614 936615 936616 1336617 1336618 1336701 936702 936703 936704 936705 936706 936707 9
Z-Carb Solid Carbide End Mills�0
Z-Carb™ EDP Index
EDP Number Page Number
36708 936709 936710 936711 936712 936713 936714 936715 936716 936717 936718 936719 936720 936721 936722 936723 936724 936725 936726 936727 936728 936729 936730 936731 936732 936733 936734 936735 936736 936737 936738 936739 936740 936741 936742 936743 936744 936745 936746 936780 1536781 1536782 1536783 15
EDP Number Page Number
36784 1536785 1536786 1536787 1536788 1536789 1536790 1536791 1536792 1536793 1536805 2036806 2036807 2036808 2036809 2036826 2036827 2036828 2036829 2036830 2036846 2036847 2036848 2036849 2036850 2038490 638492 638496 646334 1146335 1146336 1146337 1146338 1146339 1146340 1146341 1146342 1146343 746344 746345 746346 746347 746348 7
WWW.SGSTOOL.COM �1
Z-Carb™ EDP Index
EDP Number Page Number
46349 746350 746351 746354 746355 746356 746357 646358 646359 646360 646362 646364 646366 646368 646370 646372 646374 646376 646377 1146378 1146379 1146380 1146381 1146382 1146383 1146384 1146385 1146386 1146450 1346451 1346452 1346453 1346454 1346455 1346456 1346457 1346458 1346459 1346460 1346461 1346462 1346463 1346464 13
EDP Number Page Number
46465 1346466 1346467 1346468 1346469 1346470 1346471 1346472 1346473 1346474 1346475 1346476 1346477 1346478 1346479 1346480 1346481 1346494 2146495 2146496 2146497 2146498 2146506 2146507 2146508 2146509 2146510 2146518 2146519 2146520 2146521 2146522 2146560 1546561 1546562 1546563 1546564 1546565 1546566 1546567 1546568 15
SGS PRODUCTS ARE DISTRIBUTED BY
Catalog EDP No. 00071 Rev. 8/2007©2007 SGS Tool Company
UNTED STATES OF AMERICA
TOOL COMPANY World Headquarters P.O. Box 187 55 South Main Street Munroe Falls, Ohio 44262 U.S.A. Phone: (330) 688-6667 Customer Service - US and Canada: (330) 686-5700 Fax - US & Canada: (800) 447-4017 International Fax: (330) 686-2146 E-mail: [email protected]
CANADA
TOOL CANADA 171 Northport Road, Unit #3 Port Perry, ON L9L 1B2 Phone: 905/982-0888 Fax: 905/982-0488 E-mail: [email protected]
UNITED KINGDOM
CARBIDE TOOL (UK) LTD. Unit 1, The Metro Centre Toutley Road Wokingham, Berkshire RG41 1QW England Phone: (44) 1189-795-200 Fax: (44) 1189-795-295 E-mail: [email protected]
FRANCE
- PROMECA 36, Rue Des Landes – BP 28 Chatou F78400 Phone: (33) 13952-8280 Fax: (33) 1305-34919 E-mail: [email protected]
GERMANY
TOOL EUROPE GmbH Hitdorfer Strasse 10C Langenfeld D40764 Phone: (49) 2173-9100-91 Fax: (49) 2173-9100-99 E-mail: [email protected]
EASTERN EUROPE SINTCOM Phone: (359) 283-64421 Fax: (359) 283-64421 E-mail: [email protected]
RUSSIA HALTEC Phone: (7) 842-241-4717 Fax: (7) 842-241-7619 E-mail: [email protected]
CHINA
TOOL SHANGHAI Phone: (86) 21-58682809-107 Fax: (86) 21-58682803 E-mail: [email protected]
Sold in Over 60 Countries
www.sgstool.com