Parts List

IMPORTANT - PLEASE READ CAREFULLY

We recommend that this performance part be installed by a qualified motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer. Read all instructions first before starting installation. Make sure the motorcycle and exhaust system are completely cool before starting the installation. Also, make sure the bike is secure on a centerstand or ideally a service lift during installation. Be sure to save all stock components for possible use later.

Installation Instructions

Yamaha R6V.A.L.E.™ Complete Exhaust System with M-2 CanisterPart # 005-2120106V / 005-2120107V / 005-2120108V

Qty. Description Part Number

1 R6(08)MufflerCanisterM-2 Varies1 R6(08)Slip-OnTube 005-21201S1 R6(07)Complete4-2-1HeaderAssy. 005-14601HK1 MufflerClamp Varies1 HARDWAREKIT 005-212-3C1 X-RingKit 005-7-2-3KIT1 R6(08)BilletMountingBracket 005-212B2 8mmFlangeNut 005-FN81 8x16mmFlangeBolt 005-FB8161 66mmBarrelClamp 005-27-66MSH1 PermatexUltraBlackGasketMaker 031-P22072

1. Makesurethebikeiscompletelycoolbeforestartingtheinstallation.Makesurethebikeissecureonacenterstandorideallyaservicelift.

2. Removelowerrightfairingfromthemotorcycle.

3. Removemufflerinletcoverfromfrontofmufflertoexposeexhaustvalvecables(noisereductionvalve).

4. Removecablesfrommufflerandcableclampfromrightsiderearsetassembly.

5. Removemufflerjointclampandmufflermountingbolt.

6. Removemufflerassembly.AlsobesuretoremovetheOEMretainingringandgasketfromthestocksliptube.

7. Removebracketholdingthebrakereservoirtotheframe.

8. Removethenoisereductionvalveservobracketfromtheframe.

9. Removeservobypullingoutfromtherightsideofthemotorcycleanddisconnectthecables.Disregardcables.

10. Remounttheservowithoutthecables.ThisstepisnecessaryinordertokeepanerrorcodefrombeingdisplayedontheLCDscreen.

11. Reinstallthebrakereservoir.

12. Removethestockheaderexhaustportnuts(8nutstotal)inordertoremovethestockheaders.

Installation Instructions

Yamaha R6V.A.L.E.™ Complete Exhaust System with M-2 CanisterPart # 005-2120106V / 005-2120107V / 005-2120108V

13. Allowtheheadpipeassemblytoswiveldownward.

14. Removeboth8mmallenboltsandtheO2sensorplugfromrearofheadpipeassembly,makingsuretosupportitwithyourhandfromunderneath.

15. Removetheheadpipeassemblyfromthebike.

16. Attachheaderstoexhaustportswiththestockboltsandnuts.MakesuretokeepOEMcoppergasketsbetweentheheadpipeandcylinderhead.

17. Looselyattachs-bendtomufflerusingtheV.A.L.E.X-Ringandthefour6x14mmsocketheadcapscrews(provided).Usethesplitlockwashersherealso.

18. AddthesuppliedmufflermountingbrackettostockmountingholewithOEMbolt&nutprovided.

19. Attachmufflerands-bendtomufflermountusingthesuppliedmufflerclamp,andattachs-bendto2-1collectorusingthesuppliedbarrelclamp.Onceeverythingisaligned,tightenallhardware(mufflermount,x-ring,barrelclampandheadernuts).

20. InsertstockO2sensorintotheprovidedbungandtighten.

21. Doublecheckyourworkandmakesureallhardwareissecurelytightened.

22. Beforeyourunthebike,cleanoffallfingerprintsanddirt,asanyoilyresiduewilletchthemetalandbecomesomewhatpermanentwhenthesystemgetshot.Runthebikeandenjoy.Itisnormalforsomewhitesmoketoappearthefirsttimeyoustartthebike.Thisispacking/manufacturingoilfrominsidethepipeburningoff.Checkforgapsorleaks.Ifyoufindaleak,alittlehightemperaturesiliconsealantshouldfixit.After50to100miles,recheckallfastenersfortightness.

Care & Cleaning / Warranty

Care & CleaningKeepsystemfreeofdirtandmoisture.Storeinacool,dryplace.Forcleaninguseamildspraycleaner.Alwaysapplycleanerorpolishwithasoft,cleancloth.Stainless Header System: Polishedstainlesssteelpipeswillturnalightgoldenhueafterafewheatcycles,thisisanormalcharacteristicofhighqualitystainlesssteel.Carbon Fiber Mufflers:Alwaysmakesurethefiberglasspackinginsideisingoodconditionandnotburnedout,asexhaustheatinsideanemptycanisterwilldeterioratetheCarbonFibersleeve.TBRsellsrepackkits(TBRpart#005-10038)thatincludenewrivetsandrepackmaterialaswellasadrillbit(#30),makingiteasytodoyourself.Also,NEVERdynotestyourbikewithcarbonfibermufflersinstalled-theintenseheatandlackofcoolingaircanquicklycausetheCFmaterialtoburn.TwoBrothersRacingdoesnotprovideawarrantyforburnedcarbonfiber.

Aluminum Mufflers:UseanaluminumormagwheelpolishsuchasMother’storestorethebrightfinishtofactoryspec.

Warranty InformationTwo Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts.

Qty. Description Part Number

1 R6(08)MufflerCanisterM-2 Varies1 R6(08)Slip-OnTube 005-21201S1 R6(07)Complete4-2-1HeaderAssy. 005-14601HK1 MufflerClamp Varies1 HARDWAREKIT 005-212-3C1 X-RingKit 005-7-2-3KIT1 R6(08)BilletMountingBracket 005-212B2 8mmFlangeNut 005-FN81 8x16mmFlangeBolt 005-FB8161 66mmBarrelClamp 005-27-66MSH1 PermatexUltraBlackGasketMaker 031-P22072