YZF-R6 - # YAMAHA - Genuine Spare Parts Catalogue

5EB-28199-E2

YZF-R6

OWNER’S MANUAL

00001 INTRODUCTION

maha’s vast experience in andcture of high-quality products,bility.

o as to enjoy all your YZF-R6’sstruct you in how to operate, to safeguard yourself and oth-

elp to keep your motorcycle inestions, do not hesitate to con-

nt rides. So, remember to put

E_5eb_Intro0.fm Page 1 Thursday, November 18, 1999 4:00 PM

EAU

Welcome to the Yamaha world of motorcycling!

As the owner of a YZF-R6, you are benefiting from Yanewest technology for the design and the manufawhich have earned Yamaha a reputation for dependa

Please take the time to read this manual thoroughly, sadvantages. The owner’s manual does not only ininspect and maintain your motorcycle, but also in howers from trouble and injury.

In addition, the many tips given in this manual will hthe best possible condition. If you have any further qutact your Yamaha dealer.

The Yamaha team wishes you many safe and pleasasafety first!

EAU00005PORTANT MANUAL INFORMATION

ticularly important information is distinguished in this manual by the following notations:

T! YOUR SAFETY IS IN-

E_5eb_Info0.fm Page 1 Thursday, November 18, 1999 4:01 PM

IM

Par

re injury or death to theing the motorcycle.

to avoid damage to the

learer.

torcycle and should remain

d quality. Therefore, whilelable at the time of printing, this manual. If there is anydealer.

C

N

The Safety Alert Symbol meanVOLVED!

WARNING Failure to follow WARNING imotorcycle operator, a bystand

AUTION: A CAUTION indicates specialmotorcycle.

OTE: A NOTE provides key informati

NOTE:@

● This manual should be considwith it even if the motorcycle

● Yamaha continually seeks adthis manual contains the mosthere may be minor discrepanquestion concerning this man

@

s ATTENTION! BECOME ALER

nstructions could result in seveer or a person inspecting or repair

precautions that must be taken

on to make procedures easier or c

ered a permanent part of this mois subsequently sold.vancements in product design ant current product information avaicies between your motorcycle andual, please consult your Yamaha

IMPORTANT MANUAL INFORMATIONEW000002

INGAD THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATINGRCYCLE.


WARN@

PLEASE RETHIS MOTO@

IMPORTANT MANUAL INFORMATION

© 1991st

All rightunauthopermissi

i


EAU00008

YZF-R6OWNER’S MANUAL

9 by Yamaha Motor Co., Ltd. Edition, November 1999s reserved. Any reprinting orrized use without the writtenon of Yamaha Motor Co., Ltd.s expressly prohibited.

Printed in Japan.

TABLE OF CONTENTS

RIGHT OF WAY 1

2

CONTROL FUNCTIONS 3

HECKS 4

PORTANT RIDING POINTS 5

NANCE AND MINOR REPAIR 6

E AND STORAGE 7

8

MATION 9

EAU00009

E_5eb_Toc0

1 GIVE SAFETY THE

2 DESCRIPTION

3 INSTRUMENT AND

4 PRE-OPERATION C

5 OPERATION AND IM

6 PERIODIC MAINTE

7 MOTORCYCLE CAR

8 SPECIFICATIONS

9 CONSUMER INFOR

.fm Page 1 Thursday, November 18, 1999 4:01 PM

INDEX

E_5eb_Toc0.fm Page 2 Thursday, November 18, 1999 4:01 PM

1

GIVE SAFETY THE RIGHT OF WAY

GIVE SAFETY THE RIGHT OF WAY................................................. 1-1

E_5eb_LabelTOC.fm Page 1 Thursday, November 18, 1999 4:01 PM

1

EAU00021

nsurpassed feeling of power andt accept; even the best motorcycle

E_5eb_Label.fm Page 1 Thursday, November 18, 1999 4:02 PM

motorcycle’s value and operatinge for the rider: good performanceedication, drugs and alcohol is, ofrs - must always be at their mentallcohol, there is a tendency to take

eat belts are for car drivers and made of leather or tear-resistantves and a properly fitting helmet.relessness. Though full-coverage and protection, motorcyclists willrisk of going too fast and are apt tohe good motorcyclist rides safely, caused by others.

1-1

1-GIVE SAFETY THE RIGHT OF WAY

Motorcycles are fascinating vehicles, which can give you an ufreedom. However, they also impose certain limits, which you musdoes not ignore the laws of physics.

Regular care and maintenance are essential for preserving yourcondition. Moreover, what is true for the motorcycle is also trudepends on being in good shape. Riding under the influence of mcourse, out of the question. Motorcycle riders - more than car driveand physical best. Under the influence of even small amounts of adangerous risks.

Protective clothing is as essential for the motorcycle rider as spassengers. Always wear a complete motorcycle suit (whethersynthetic materials with protectors), sturdy boots, motorcycle gloOptimum protective wear, however, should not encourage cahelmets and suits, in particular, create an illusion of total safetyalways be vulnerable. Riders who lack critical self-control run the take chances. This is even more dangerous in wet weather. Tpredictably and defensively - avoiding all dangers, including those

Enjoy your ride!

2

DESCRIPTION

Left view ............................................................................................. 2-1Right view........................................................................................... 2-2Controls/Instruments .......................................................................... 2-3

E_5eb_DescriptionTOC.fm Page 1 Thursday, November 18, 1999 4:02 PM

2

EAU00026

E_5eb_Description.fm Page 1 Thursday, November 18, 1999 4:02 PM

2-DE

Lef

r spring preload (page 3-20)

r rebound damping (page 3-20)(page 3-11)

k (page 6-13)(page 6-11)

1.

2.

3.4.5.

2-1

SCRIPTION

t view

Front fork compression damping force adjusting screw (page 3-19)Front fork rebound damping force adjusting screw (page 3-18)Front fork spring preload adjusting bolt (page 3-18)Air filter (page 6-17)Rear shock absorber compression damping force adjusting screw (page 3-20)

6. Rear shock absorbeadjusting ring

7. Rear shock absorbeforce adjusting knob

8. Shift pedal9. Coolant reservoir tan

10. Engine oil filter

DESCRIPTION

2

R

11121314151617


2-2

ight view

. Luggage strap holders (page 3-23)

. Tool kit (page 6-1)

. Fuses (page 6-34)

. Rear brake fluid reservoir

. Radiator cap (page 6-14)

. Front brake fluid reservoir

. Rear brake pedal (page 3-12)

DE

2

Co

1.2.3.4.5.

(page 3-8)ches (page 3-10)

(page 6-21)(page 3-11)


SCRIPTION

2-3

ntrols/Instruments

Clutch lever (page 3-11)Left handlebar switches (page 3-9)Starter (choke) “ ” (page 3-15)Digital speedometer (page 3-7)Main switch (page 3-1)

6. Tachometer7. Right handlebar swit8. Throttle grip9. Front brake lever

3

INSTRUMENT AND CONTROL FUNCTIONS

Main switch/Steering lock .....................................3-1Indicator lights ......................................................3-2Oil level / coolant temperature indicator light

circuit check ........................................................3-5Fuel indicator light circuit check............................3-6Digital speedometer..............................................3-7Tachometer ...........................................................3-8Diagnosis device...................................................3-9Handlebar switches ..............................................3-9Clutch lever .........................................................3-11Shift pedal...........................................................3-11Front brake lever .................................................3-11Rear brake pedal ................................................3-12Antitheft alarm (optional) ....................................3-12

Fuel tank cap ..................................................... 3-13Fuel .................................................................... 3-13Fuel tank breather hose ..................................... 3-14Starter (choke) “ ” .......................................... 3-15Seats.................................................................. 3-15Helmet holder..................................................... 3-17Storage compartment ........................................ 3-17Front fork adjustment ......................................... 3-17Rear shock absorber adjustment ....................... 3-19Recommended combinations of the front fork

and the rear shock absorber settings............... 3-22Luggage strap holders ....................................... 3-23Sidestand ........................................................... 3-23Sidestand/clutch switch operation check............ 3-24

E_5eb_FunctionsTOC.fm Page 1 Thursday, November 18, 1999 4:03 PM

3

EAU00027

E_5eb_Functions.fm Page 1 Thursday, November 18, 1999 4:03 PM

3-IN

EW000016

WARNINGer turn the key to “OFF” orCK” when the motorcycle isving. The electrical circuits willswitched off which may result in of control or an accident. Be

e the motorcycle is stopped be- turning the key to “OFF” orCK”.

ushurn

MaTheanddes

ONEleengbe r

OFAll Thetion

3-1

STRUMENT AND CONTROL FUNCTIONS

EAU00029

in switch/Steering lock main switch controls the ignition lighting systems. Its operation iscribed below.

EAU00036

ctrical circuits are switched on. Theine can be started. The key cannotemoved in this position.

EAU00038

Felectrical circuits are switched off. key can be removed in this posi-.

EAU00040

LOCKThe steering is locked in this positionand all electrical circuits are switchedoff. The key can be removed in this po-sition. To lock the steering, turn thehandlebars all the way to the left. Whilepushing the key into the main switch,turn it from “OFF” to “LOCK” and re-move it. To release the lock, turn thekey to “OFF” while pushing.

@

Nev“LOmobe losssurfore“LO@

1. P2. T

NTROL FUNCTIONS

3

ThancoThtioTothDeddi

EAU00057

rn indicator light “ ”is indicator flashes when the turnitch is moved to the left or right.

EAU01154

el indicator light “ ”hen the fuel level drops below ap-oximately 3.5 L, this light will come. When this light comes on, fill the

nk at the first opportunity. This lightcuit can be checked by the proce-re on page 3-6.


INSTRUMENT AND CO

3-2

EAU01237

(Parking)e steering is locked in this position,d the taillights and auxiliary lightsme on, but all other circuits are off.e key can be removed in this posi-n. use the parking position, first lock

e steering, then turn the key to “ ”.o not use this position for an extend- length of time as the battery may

scharge.EAU00056

Indicator lightsEAU00061

Neutral indicator light “ ”This indicator comes on when thetransmission is in neutral.

EAU00063

High beam indicator light “ ”This indicator comes on when theheadlight high beam is used.

TuThsw

FuWprontacirdu

1. Neutral indicator light “ ”2. High beam indicator light “ ”3. Turn indicator light “ ”4. Fuel indicator light “ ”

IN

3

Oiltor Thi

●

1. O2. O

i3. C



3-3

EAU01564

level/coolant temperature indica-light “ ”s indicator light has two functions.

The light will come on and symbol“ ” will flash if the engine oil lev-el is low. If this symbol flashes,stop the engine immediately andfill it with oil to the specified level.

● The light will come on and symbol“ ” will flash if the coolant tem-perature is too high. The followingchart shows the conditions of theindicator light, symbol and tem-perature display in accordance tocoolant temperature.

The light circuit can be checked by theprocedure on page 3-5.

EC000118

CAUTION:@

● Do not run the motorcycle untilyou know it has sufficient en-gine oil.

● Do not run the motorcycle if theengine is overheated.

@

NOTE:@

Even if the oil is fislled to the specifiedlevel, the indicator light may flickerwhen riding on a slope or during sud-den acceleration or deceleration, butthis is normal. @

il level symbol “ ”il level/coolant temperature

ndicator light “ ”oolant temperature symbol “ ”

NTROL FUNCTIONS

3

CB

What to do

is- OK. Go ahead with riding.

re OK. Go ahead with riding

re

Stop the motorcycle and allow itto idle until coolant temperaturegoes down.If the temperature does not godown, stop the engine. See“Engine overheating” in the trou-bleshooting chart on page 6-42for instructions.

Stop the engine and allow it tocool. See “Engine overheating”in the troubleshooting chart onpage 6-42 for instructions.


INSTRUMENT AND CO

3-4

-77E

Coolant temperature Display Conditions

0 °C ~ 40 °C Symbol and “LO” are dplayed.

41 °C ~ 117 °C Symbol and temperatuare displayed.

118 °C ~ 140 °C Symbol and temperatuflash.Indicator light comes on.

141 °C ~ Symbol and “HI” flash. Indicator light comes on.

˚C

˚C

˚C

˚C

IN

3

EAU02987

eckCB-75

oes not come on.

Hdeel

aha dealer inspect l circuit.

l “ ” is displayed, check the emperature. (See page 3-4.)

S“

e is hot, ool and see erheating” leshooting ge 6-42 for

s.

If the engine temperature is normal, have a Yamaha dealer inspect the electrical circuit.



3-5

Oil level / coolant temperature indicator light circuit chE

Indicator comes on. After a few seconds: Indicator d

ave a Yamaha aler inspect the

ectrical circuit.

Turn the main switch to “ON”.

Have a Yamthe electrica

If symboengine t

Indicator goes off.

No symbol is on.ymbol “ ” or ” is displayed.

OK. Go ahead with riding.

Indicator does not go off.

If symbol “ ” is displayed, inspect the oil level.

Oil level is OK. Oil level is low.

Have a Yamaha dealer inspect the electrical circuit.

Supply recommended engine oil.

If the enginallow it to c“Engine ovin the troubchart on painstruction

NTROL FUNCTIONS

3

EAU01295

CB

icator does not come .

ve a Yamaha dealer pect the electric cuit.


INSTRUMENT AND CO

3-6

Fuel indicator light circuit check-69E

Turn the main switch to “ON”.

Indon

Hainscir

Indicator goes off. Indicator does not go off. Inspect the fuel level.

Indicator comes on.After a few seconds:

OK. Go ahead with riding.

Fuel level is OK.Have a Yamaha dealer inspect the electric circuit.

Fuel level is low.Supply recommendedfuel.

IN

3

DigThi

●

●

●

●

NO@

ForTo from“SEond@

etting a meterreset a trip odometer to 0.0, select itpushing the “SELECT” button andh the “RESET” button for at least second. To reset the fuel reserve

meter, select it by pushing theLECT” button and push theSET” button for at least one sec-. The display will return to “TRIP 1”.

ou do not reset the fuel reserve tripter manually, it will automatically re- and return to “TRIP 1” after refuel- and the motorcycle has traveledh 5 km and for approximately 3 min-s.

TE:r the fuel reserve trip meter is reset,

display always returns to theIP 1” mode. If “TRIP 2” was beingd before the fuel reserve trip meter

eset, be sure to push the “SELECT”ton to change back to the “TRIP 2”de.

1. S2. C3. “4. “



3-7

EAU01601

ital speedometers speedometer is equipped with:

an odometertwo trip odometersa fuel reserve trip metera clock

TE: UK and USA models only:change the speedometer display kilometers to miles, press the

LECT” button for at least two sec-s.

Odometer and trip meter modesUse the trip meters to estimate how faryou can ride on a tank of fuel.Use the fuel reserve trip meter to seethe distance traveled from when thefuel level dropped to the reserve level.

Selecting a modePush the “SELECT” button to changebetween the odometer mode “ODO”and the trip odometer modes “TRIP 1”and “TRIP 2” in the following order:“ODO” → “TRIP 1” → “TRIP 2” →“ODO”

If the fuel level indicator light comes on(see page 3-2), the odometer displaywill automatically change to the fuel re-serve trip meter mode “TRIP F” andstart counting the distance traveledfrom that point. Push the “SELECT”button to change between the fuelodometer, trip odometer and odometermodes in the following order:“TRIP F” → “TRIP 1” → “TRIP 2” →“ODO” → “TRIP F”

ResTo by pusonetrip“SE“REondIf ymesetingbotute

NO@

Aftethe“TRuseis rbutmo@

peedometerlock, odometer

SELECT” buttonRESET” button

NTROL FUNCTIONS

3

CTom“RToodbu

To1

2

3

4

5

EAU00101

chometeris model is equipped with an electric

chometer so the rider can monitor thegine speed and keep it within theal power range.

EC000003

AUTION: not operate in the red zone.d zone: 15,500 r/min and above

TachometerRed zone


INSTRUMENT AND CO

3-8

lock mode change the display to the clock

ode, push both the “SELECT” andESET” buttons. change the display back to theometer mode, push the “RESET”tton.

set the clock. Push both the “SELECT” and

“RESET” buttons for at least twoseconds.

. When the hour digits start flashing,push the “RESET” button to setthe hours.

. Push the “SELECT” button tochange the minutes.

. When the minute digits start flash-ing, push the “RESET” button toset the minutes.

. Push the “SELECT” button to startthe clock.

NOTE:@

After setting the clock, be sure to pushthe “SELECT” button before turning themain switch to “OFF”, otherwise theclock will not be set. @

TaThtaenide

C@

DoRe@

1.2.

IN

3

DiaThinos

●

●

If sthepeaCB-53

EAU00118

ndlebar switchesEAU00120

s switch “PASS”ss the switch to operate the passingt.

EAU00121

mer switchn the switch to “ ” for the highm and to “ ” for the low beam.

ass switch “PASS”immer switchurn signal switchorn switch “ ”



3-9

EAU00105

gnosis devices model is equipped with a self diag-is for the following circuits:Throttle Position Sensor (T.P.S.)circuitFuel indicator light circuit

ome trouble should occur in any ofse circuits, the tachometer will re-tedly display as follows:

E

Use this chart to identify what circuit isfaulty according to the specified r/mindisplayed.CB-60E

If the tachometer displays as describedabove, take note of the specified r/minand then take your motorcycle to aYamaha dealer for repair.

EC000004

CAUTION:@

To prevent engine damage, be sureto consult a Yamaha dealer as soonas possible if the tachometer dis-plays a repeated change in r/min. @

Ha

PasPreligh

DimTurbea

0 r/min for 3 seconds

Specified r/min for the faulty circuit for 2.5 seconds (see chart below)

Current engine r/min for 3 seconds

Specified r/min Faulty circuit

3,000 r/minThrottle Position Sensor (T.P.S.)

8,000 r/min Fuel indicator light

1. P2. D3. T4. H

NTROL FUNCTIONS

3

TuToswtuswceputo

HPr

EAU01238

ht switchrning the light switch to “ ”,

rns on the auxiliary lights, meterhts and taillights. Turning the lightitch to “ ” turns the headlight ono.

EAU00143

art switch “ ”e starter motor cranks the engineen pushing the start switch.

EC000005

AUTION:e starting instructions prior torting the engine.


INSTRUMENT AND CO

3-10

EAU00127

rn signal switch signal a right-hand turn, push theitch to “ ”. To signal a left-hand

rn, push the switch to “ ”. Once theitch is released it will return to thenter position. To cancel the signal,sh the switch in after it has returned

the center position.

EAU00129

orn switch “ ”ess the switch to sound the horn. EAU00138

Engine stop switchThe engine stop switch is a safety de-vice for use in an emergency such aswhen the motorcycle overturns or iftrouble occurs in the throttle system.Turn the switch to “ ” to start the en-gine. In case of emergency, turn theswitch to “ ” to stop the engine.

LigTutuligswals

StThwh

C@

Sesta@

1. Engine stop switch2. Lights switch3. Start switch “ ”

IN

3

CluThehanoff levhanreleThereleatiocedcirc

EAU00161

nt brake lever front brake lever is located on thet handlebar and is equipped with ake lever adjusting dial. To activate front brake, pull the lever toward handlebar.



3-11

EAU00152

tch lever clutch lever is located on the leftdlebar, and the ignition circuit cut-system is incorporated in the clutcher holder. Pull the clutch lever to thedlebar to disengage the clutch, andase the lever to engage the clutch. lever should be pulled rapidly andased slowly for smooth clutch oper-n. (Refer to the engine starting pro-ures for a description of the ignitionuit cut-off system.)

EAU00157

Shift pedalThis motorcycle is equipped with a con-stant-mesh 6-speed transmission.The shift pedal is located on the leftside of the engine and is used in com-bination with the clutch when shifting.

FroTherighbrathethe

1. Shift pedal

NTROL FUNCTIONS

3

Totupuseis

EAU00109

ntitheft alarm (optional) antitheft alarm can be equipped to

is motorcycle. Consult your Yamahaaler to obtain and install the alarm.

1.2.a.


INSTRUMENT AND CO

3-12

adjust the front brake lever position,rn the brake lever adjusting dial whilelling the lever forward. Make sure thetting on the brake lever adjusting dial

aligned with the arrow mark.

EAU00162

Rear brake pedalThe rear brake pedal is on the rightside of the motorcycle. Press down onthe brake pedal to apply the rear brake.

AAnthde

Lever position adjusting dialArrow markLever distance

1. Rear brake pedal

IN

3

FuTo Opturnbe ope

To Pukeycoution

EAU01183

elke sure there is sufficient fuel in thek. Fill the fuel tank to the bottom of filler tube as shown in the illustra-.

EW000130

WARNINGnot overfill the fuel tank. Avoidling fuel on the hot engine. Do fill the fuel tank above the bot- of the filler tube or it may over- when the fuel heats up later andands.

1. L2. O

iller tubeuel level



3-13

EAU02935

el tank capopenen the lock cover. Insert the key and it 1/4 turn clockwise. The lock willreleased and the cap can bened.

closesh the tank cap into position with the inserted. To remove the key, turn itnterclockwise to the original posi-. Then, close the lock cover.

NOTE:@

This tank cap cannot be closed unlessthe key is in the lock. The key cannotbe removed if the cap is not lockedproperly. @

EW000023

WARNING@

Be sure the cap is properly installedand locked in place before riding themotorcycle. @

FuMatanthetion

@

Do spilnottomflowexp@

ock coverpen

1. F2. F

NTROL FUNCTIONS

3

C@

AlatFues@

N@

If feta@


INSTRUMENT AND CO

3-14

EAU00185

AUTION:ways wipe off spilled fuel immedi-ely with a dry and clean soft cloth.el may deteriorate painted surfac- or plastic parts.

EAU00191

OTE:knocking or pinging occurs, use a dif-rent brand of gasoline or higher oc-ne grade.

EAU02955*

Fuel tank breather hoseThis model is equipped with a fuel tankbreather hose.Before using this motorcycle:

● Check the fuel tank breather hoseconnection.

● Check the fuel tank breather hosefor cracks or damage and replaceit if damaged.

● Make sure the end of the fuel tankbreather hose is not blocked andclean it if necessary.

Recommended fuel:Regular unleaded gasoline with a research octane number of 91 or higher.

Fuel tank capacity:Total:

17 LReserve:

3.5 L

1. Fuel tank breather hose

IN

3

StaStaair-cuiMostaMosta

EAU01890

atser seatremove up the rear corners of the seat aswn and remove the bolts.

1. S olt (× 2)



3-15

EAU02973

rter (choke) “ ”rting a cold engine requires a richerfuel mixture. A separate starter cir-t supplies this mixture.ve in direction a to turn on therter (choke).ve in direction b to turn off therter (choke).

ECA00038

CAUTION:@

Do not use the starter (choke) formore than 3 minutes as the exhaustpipe may discolor from excessiveheat. Also, longer use of the starter(choke) will cause afterburning. If af-terburning occurs, turn off thestarter (choke). @

SeRidTo Liftsho

tarter (choke) “ ” 1. B

NTROL FUNCTIONS

3

ToInsebo

installsert the projection on the rear of theat into the seat holder and pushwn on the front of the seat.

TE:ake sure that the seats are securelyed.

1.2.

ProjectionSeat holder


INSTRUMENT AND CO

3-16

installsert the projection on the front of theat into the seat holder and install thelts.

Passenger seatTo removeInsert the key into the seat lock andturn it counterclockwise. While holdingthe key in that position, lift up the frontof the seat and pull it forward.

ToInsedo

NO@

Mfitt@

ProjectionSeat holder

1. Passenger seat lock2. Open

1.2.

IN

3

HeRetheins

@

Nemejecpos@

EAU01862*

nt fork adjustments front fork is equipped with springload and damping force adjusters.

EW000037

WARNINGh fork leg must be set to thee pressure. Uneven setting can

se poor handling and loss of sta-y. 1. H



3-17

EAU00265

lmet holdermove the passenger seat and hook helmet into the helmet holder. Thentall the passenger seat.

EW000030

WARNINGver ride with a helmet in the hel-t holder. The helmet may hit ob-ts, causing loss of control andsibly an accident.

EAU01242

Storage compartmentThe storage compartment is locatedunder the passenger seat. (Refer topage 3-15 for details on how to openthe seat.)

EW000033

WARNING@

Do not exceed maximum load. Maxi-mum load: 3 kg@

FroThipre

@

Eacsamcaubilit@

elmet holder 1. Storage compartment

NTROL FUNCTIONS

3

AdTucrtoprfro

C@

Thththfo@

justing rebound damping forcern adjusting screw in direction a torease rebound damping force and inection b to decrease reboundmping force.

3E

1. Rebound damping force adjusting screw

inimum (soft) 9 clicks out*

Standard 6 clicks out*

aximum (hard) 1 click out*

rom the fully turned-in position


INSTRUMENT AND CO

3-18

justing spring preloadrn the adjusting bolt in direction a to in-

ease spring preload and in direction b decrease spring preload. Align theeferred setting with the top of thent fork cap bolt.

EC000013

AUTION:e grooves are provided to show

e adjustment level. Always keepe adjustment level equal on bothrk legs.

AdTuincdirdaCI-3

Spring preload adjusting bolt 1. Setting position2. Front fork cap bolt

CI-18E

Hard Soft

Adjusting position

1 2 3 4 5 6 7 8

Standard

1.

M

M

* F

IN

3

AdforcTurto forccomCI-33

CA@

Nebeyset@

EAU01863

ar shock absorber justments shock absorber is equipped withing preload and damping force ad-ers.

EC000015

UTION:er attempt to turn an adjusterond the maximum or minimumting.

1. C

M

Ma

* Fro



3-19

justing compression dampingen the adjusting screw in direction aincrease compression dampinge and in direction b to decreasepression damping force.

E

EC000015

UTION:ver attempt to turn an adjusterond the maximum or minimum

ting.

NOTE:@

Although the number of clicks betweenthe minimum and maximum settingsmay vary with each individual shockabsorber and may not exactly matchthese specifications, it is always the fulldamping force range that extends overthe actual number of clicks. @

ReadThisprjust

CA@

Nevbeyset

ompression damping force adjusting screw



ximum (hard) 1 click out*

m the fully turned-in position

NTROL FUNCTIONS

3

AdTucrtoMthsisoCI-

justing compression dampingrcern the adjusting screw in direction a

increase compression dampingrce and in direction b to decreasempression damping force.4E

1.2.3.

Ap

Compression damping force adjusting screw



aximum (hard) 1 click out*

rom the fully turned-in position


INSTRUMENT AND CO

3-20

justing spring preloadrn the adjusting ring in direction a to in-

ease spring preload and in direction b decrease spring preload.ake sure that the appropriate notch ine adjusting ring is aligned with the po-tion indicator on the rear shock ab-rber.

18E

Adjusting rebound damping forceTurn the adjusting knob in direction ato increase rebound damping force andin direction b to decrease rebounddamping force.CI-34E

AdfoTutofocoCI-3

Spring preload adjusting ringSpecial wrenchPosition indicator

HardStan-dard

Soft

djusting osition

9 8 7 6 5 4 3 2 1

1. Rebound damping force adjusting knob

Minimum (soft) 25 clicks out*


Maximum (hard) 1 click out*

* From the fully turned-in position

1.

M

M

* F

IN

3

NO@

Alththemaabsthedamthe@



3-21

TE:ough the number of clicks between

minimum and maximum settingsy vary with each individual shockorber and may not exactly matchse specifications, it is always the full

ping force range that extends over actual number of clicks.

EAU00315

WARNING@

This shock absorber contains high-ly pressurized nitrogen gas. Readand understand the following infor-mation before handling the shockabsorber. The manufacturer cannotbe held responsible for propertydamage or personal injury that mayresult from improper handling.

● Do not tamper with or attempt toopen the cylinder assembly.

● Do not subject the shock ab-sorber to an open flame or otherhigh heat source. This maycause the unit to explode due toexcessive gas pressure.

● Do not deform or damage thecylinder in any way. Cylinderdamage will result in poordamping performance.

● Take your shock absorber to aYamaha dealer for any service.

@

NTROL FUNCTIONS

3

EAU01580

R er settingsUCI-

EC000016

C@

N@

L r shock absorber adjustment

Compression damping force

Rebound damping force

4 ~ 13 3 ~ 25

1 ~ 8 1 ~ 7


INSTRUMENT AND CO

3-22

ecommended combinations of the front fork and the rear shock absorbse this table as a guide for specific settings according to motorcycle load conditions.31E

AUTION:ever attempt to turn the adjuster beyond the maximum or minimum setting.

oading condition Front fork adjustment Rea

Spring preload Compression damping force

Rebound damping force

Spring preload

Solo rider 1 ~ 8 1 ~ 10 1 ~ 9 1 ~ 7

With passenger 1 ~ 8 1 ~ 10 1 ~ 9 4 ~ 9

IN

3

LuThebel

EW000044

WARNINGs motorcycle must not be operat-with the sidestand in the downition. If the stand is not properlyacted, it could contact theund and distract the operator, re-ing in a possible loss of control.aha has designed into this

torcycle a lockout system to as- the operator in fulfilling the re-nsibility of retracting thestand. Please check carefully

operating instructions listed be- and if there is any indication of alfunction, return the motorcycle Yamaha dealer immediately for

air.

1. L



3-23

EAU01600

ggage strap holdersre are two luggage strap holders

ow the rear of the passenger seat.

EAU00330

SidestandThis model is equipped with an ignitioncircuit cut-off system. The motorcyclemust not be ridden when the sidestandis down. The sidestand is located onthe left side of the frame. (Refer topage 5-1 for an explanation of this sys-tem.)

@

Thied posretrgrosultYammosistsposidethelowmato arep@

uggage strap holder (× 2)

NTROL FUNCTIONS

3

SopCswfoCD

TA“

TS

PP

E

S

C


INSTRUMENT AND CO

3-24

EAU00331

idestand/clutch switch eration check

heck the operation of the sidestanditch and clutch switch against the in-

rmation below.-11E

EW000045

WARNING@

If improper operation is noted, con-sult a Yamaha dealer immediately. @

URN THE MAIN SWITCH TO “ON” ND THE ENGINE STOP SWITCH TO

”.

RANSMISSION IS IN GEAR AND IDESTAND IS UP.

ULL IN CLUTCH LEVER AND USH THE START SWITCH.

NGINE WILL START.

IDESTAND IS DOWN.

LUTCH SWITCH IS OK.

ENGINE WILL STALL.

SIDESTAND SWITCH IS OK.


4

PRE-OPERATION CHECKS

Pre-operation check list...................................................................... 4-1

E_5eb_PreopTOC.fm Page 1 Thursday, November 18, 1999 4:04 PM

4

EAU01114

al functions can start to deterioratelements). Any damage, fluid leak ort, in addition to a thorough visual in-

E_5eb_Preop.fm Page 1 Thursday, November 18, 1999 4:05 PM

4-PR

Owquicloss

EAU00340

PAGE

6-25 ~ 6-28

6-25 ~ 6-28

6-25

6-21, 6-30

6-10 ~ 6-13

6-13 ~ 6-16

6-28 ~ 6-29

6-21 ~ 6-246-37 ~ 6-40

6-30

6-30

6-31

spe

Fro

Re

Clu

Th

En

Co

Dri

Wh

Co

Bra

Brapiv

4-1

E-OPERATION CHECKS

ners are personally responsible for their vehicle’s condition. Your motorcycle’s vitkly and unexpectedly, even if it remains unused (for instance, if it is exposed to the e of tire pressure could have serious consequences. Therefore, it is very important thaction, you check the following points before each ride.

PRE-OPERATION CHECK LISTITEM CHECKS

nt brake • Check operation, free play, fluid level and fluid leakage.• Fill with DOT 4 brake fluid if necessary.ar brake

tch • Check operation condition and free play.• Adjust if necessary.

rottle grip and housing • Check for smooth operation.• Lubricate if necessary.

gine oil • Check oil level.• Fill with oil if necessary.

olant reservoir tank • Check coolant level.• Fill with coolant if necessary.

ve chain • Check chain slack and condition.• Adjust if necessary.

eels and tires • Check tire pressure, wear and damage.

ntrol cable • Check for smooth operation. • Lubricate if necessary.

ke pedal shaft • Check for smooth operation. • Lubricate if necessary.

ke and clutch lever ots

• Check for smooth operation. • Lubricate if necessary.

PERATION CHECKS

4NPr spection can be thoroughly accom-pl e involved.

If nd repaired before operatingth

S 6-31

C ed. —

F 3-13 ~ 3-14

Ls 6-35 ~ 6-36

PAGE


PRE-O

4-2

OTE:e-operation checks should be made each time the motorcycle is used. Such an inished in a very short time; and the added safety it assures is more than worth the tim

WARNINGany item in the PRE-OPERATION CHECK is not working properly, have it inspected ae motorcycle.

idestand pivot • Check for smooth operation. • Lubricate if necessary.

hassis fasteners • Make sure that all nuts, bolts and screws are properly tighten• Tighten if necessary.

uel tank • Check fuel level.• Fill with fuel if necessary.

ights, signals and witches • Check for proper operation.

ITEM CHECKS


5

OPERATION AND IMPORTANT RIDING POINTS

Starting the engine............................................................................. 5-1Starting a warm engine ...................................................................... 5-3Shifting ............................................................................................... 5-4Tips for reducing fuel consumption .................................................... 5-4Engine break-in .................................................................................. 5-5Parking ............................................................................................... 5-5

E_5eb_OperationTOC.fm Page 1 Thursday, November 18, 1999 4:05 PM

5

EAU00372

E_5eb_Operation.fm Page 1 Thursday, November 18, 1999 4:05 PM

5-OP

@

●

●

●

@

5-1

ERATION AND IMPORTANT RIDING POINTSEAU00373

WARNINGBefore riding this motorcycle,become thoroughly familiarwith all operating controls andtheir functions. Consult aYamaha dealer regarding anycontrol or function that you donot thoroughly understand.Never start your engine or let itrun for any length of time in aclosed area. The exhaust fumesare poisonous and can causeloss of consciousness anddeath within a short time. Al-ways operate your motorcyclein an area with adequate ventila-tion.Before starting out, always besure the sidestand is up. Failureto retract the sidestand com-pletely can result in a seriousaccident when you try to turn acorner.

EAU01382*

Starting the engine

NOTE:@

This motorcycle is equipped with an ig-nition circuit cut-off system. The enginecan be started only under one of thefollowing conditions:

● The transmission is in neutral.● The sidestand is up, the transmis-

sion is in gear and the clutch is dis-engaged.

The motorcycle must not be riddenwhen the sidestand is down. @

EW000054

WARNING@

Before going through the followingsteps, check the function of thesidestand switch and clutch switch.(Refer to page 3-24.) @

ANT RIDING POINTS

5

CF

IN GEAR AND

H LEVER AND PUSH START E WILL START.

BE RIDDEN.


OPERATION AND IMPORT

5-2

-28E

TURN THE MAIN SWITCH TO “ON” AND THE ENGINE STOP SWITCH TO “ ”.

IF TRANSMISSION IS IN NEUTRAL AND SIDESTAND IS DOWN,

PUSH THE START SWITCH.ENGINE WILL START.

RETRACT THE SIDESTAND AND PUT TRANSMISSION IN GEAR.

IF TRANSMISSION ISSIDESTAND IS UP,

PULL IN THE CLUTCTHE SWITCH. ENGIN

MOTORCYCLE CAN BE RIDDEN. MOTORCYCLE CAN

O

5

1.

CA@

ThedicshoanddoespocheCO@

2.

NO@

WhneutheYa@

3.

4.

EAU01258

rting a warm engine starter (choke) is not requiredn the engine is warm.

EC000046

UTION: the “Engine break-in” sectionr to operating the motorcycle for first time.


PERATION AND IMPORTANT RIDING POINTS

5-3

Turn the main switch to “ON” andthe engine stop switch to “ ”.

ECA00005

UTION: oil level/coolant temperature in-

ator light and fuel indicator lightuld come on for a few seconds then go off. If an indicator lights not go off, refer to the corre-nding indicator light circuitck in the “INSTRUMENT ANDNTROL FUNCTIONS” section.

Shift the transmission into neutral.

TE:en the transmission is in neutral, thetral indicator light should be on. If

light does not come on, ask amaha dealer to inspect it.

Turn on the starter (choke) andcompletely close the throttle grip.Start the engine by pushing thestart switch.

NOTE:@

If the engine fails to start, release thestart switch, wait a few seconds, thentry again. Each attempt should be asshort as possible to preserve the bat-tery. Do not crank the engine morethan 10 seconds on any one attempt. @

5. After starting the engine, move thestarter (choke) to the halfway posi-tion.

NOTE:@

For maximum engine life, never accel-erate hard with a cold engine! @

6. After the engine is warm, turn offthe starter (choke) completely.

NOTE:@

The engine is warm when it respondsnormally to the throttle with the starter(choke) turned off. @

StaThewhe

CA@

Seepriothe@

ANT RIDING POINTS

5SThama clpeTopeensl

EAU00424

ps for reducing fuel nsumptionur motorcycle’s fuel consumptionpends to a large extent on youring style. The following tips can helpduce fuel consumption:● Warm up the engine before riding.● Turn off the starter (choke) as

soon as possible.● Shift up swiftly and avoid high en-

gine speeds during acceleration.● Do not double-clutch or rev the en-

gine while shifting down and avoidhigh engine speeds with no loadon the engine.

● Turn off the engine instead of let-ting it idle for an extended lengthof time, i.e. in traffic jams, at trafficlights or railroad crossings.

1.N.


OPERATION AND IMPORT

5-4

EAU00423

hiftinge transmission lets you control theount of power you have available at

given speed for starting, accelerating,imbing hills, etc. The use of the shiftdal is shown in the illustration. shift into neutral, depress the shiftdal repeatedly until it reaches thed of its travel, then raise the pedal

ightly.

EC000048

CAUTION:@

● Do not coast for long periodswith the engine off, and do nottow the motorcycle a long dis-tance. Even with gears in neu-tral, the transmission is onlyproperly lubricated when theengine is running. Inadequatelubrication may damage thetransmission.

● Always use the clutch whenchanging gears. The engine,transmission, and driveline arenot designed to withstand theshock of forced shifting and canbe damaged by shifting withoutusing the clutch.

@

TicoYoderidre

Shift pedalNeutral

O

5

EnThein tperthisreatheput1,6gincorthisatiosulmu

EAU00460

rkingen parking the motorcycle, stop theine and remove the ignition key.

EW000058

WARNING exhaust system is hot. Park the

torcycle in a place where pedes-ns or children are not likely toch the motorcycle. Do not park motorcycle on a slope or softund; the motorcycle may over-.


PERATION AND IMPORTANT RIDING POINTS

5-5

EAU01128

gine break-inre is never a more important periodhe life of your motorcycle than theiod between zero and 1,600 km. For reason we ask that you carefullyd the following material. Because engine is brand new, you must not an excessive load on it for the first00 km. The various parts in the en-e wear and polish themselves to therect operating clearances. During period, prolonged full throttle oper-n, or any condition which might re-

t in excessive heating of the engine,st be avoided.

EAU01329

0 ~ 1,000 kmAvoid operation above 5,000 r/min.

1,000 ~ 1,600 kmAvoid cruising speeds in excess of6,000 r/min.

EC000052

CAUTION:@

After 1,000 km of operation, be sureto replace the engine oil and oil fil-ter. @

1,600 km and beyondProceed with normal riding.

EC000053

CAUTION:@

● Never let engine speeds enterthe red zone.

● If any engine trouble should oc-cur during the break-in period,consult a Yamaha dealer imme-diately.

@

PaWheng

@

Themotriatouthegroturn@

6

PERIODIC MAINTENANCE AND MINOR REPAIR

Tool kit...................................................................6-1Periodic maintenance and lubrication...................6-3Cowling and panel removal and installation..........6-6Cowlings A and B .................................................6-6Panel C .................................................................6-8Spark plug inspection ...........................................6-9Engine oil ............................................................6-10Cooling system ...................................................6-13Changing the coolant..........................................6-14Air filter ...............................................................6-17Air intake duct .....................................................6-19Carburetor adjustment ........................................6-20Idle speed adjustment ........................................6-20Throttle cable free play inspection ......................6-21Valve clearance adjustment ................................6-21Tires....................................................................6-21Wheels................................................................6-24Clutch lever free play adjustment........................6-25Brake light switch adjustment .............................6-25Checking the front and rear brake pads..............6-26Inspecting the brake fluid level............................6-27Brake fluid replacement ......................................6-28Drive chain slack check ......................................6-28

Drive chain slack adjustment ............................. 6-29Drive chain lubrication........................................ 6-29Cable inspection and lubrication ........................ 6-30Throttle cable and grip lubrication...................... 6-30Brake pedal lubrication....................................... 6-30Brake and clutch lever lubrication ...................... 6-31Sidestand lubrication.......................................... 6-31Rear suspension lubrication............................... 6-31Front fork inspection........................................... 6-32Steering inspection ............................................ 6-32Wheel bearings .................................................. 6-33Battery................................................................ 6-33Fuse replacement .............................................. 6-34Headlight bulb replacement ............................... 6-35Tail/brake light bulb replacement........................ 6-36Turn signal light bulb replacement...................... 6-36Supporting the motorcycle ................................. 6-37Front wheel removal........................................... 6-37Front wheel installation ...................................... 6-38Rear wheel removal ........................................... 6-39Rear wheel installation....................................... 6-40Troubleshooting.................................................. 6-40Troubleshooting chart......................................... 6-41

E_5eb_PeriodicTOC.fm Page 1 Thursday, November 18, 1999 4:06 PM

6

EAU00462

E_5eb_Periodic.fm Page 1 Thursday, November 18, 1999 4:06 PM

6-PE

Perbric

EAU01129

ol kit tool kit is located inside the storagepartment. (See page 3-17 for com-

tment opening procedures.) Thels provided in the owner’s tool kit aressist you in the performance of pe-ic maintenance. However, someer tools such as a torque wrench are necessary to perform the mainte-ce correctly. service information included in this

nual is intended to provide you, theer, with the necessary information

completing some of your own pre-tive maintenance and minor re-rs.

ool kit

the posmoandbe geninteCOTERTIOUATHATIMTERROof mandlow

@

If ycycdon@

6-1

RIODIC MAINTENANCE AND MINOR REPAIREAU00464

iodic inspection, adjustment and lu-ation will keep your motorcycle insafest and most efficient conditionsible. Safety is an obligation of thetorcycle owner. The maintenance lubrication schedule chart shouldconsidered strictly as a guide toeral maintenance and lubricationrvals. YOU MUST TAKE INTONSIDERATION THAT WEATHER,RAIN, GEOGRAPHICAL LOCA-

NS, AND A VARIETY OF INDIVID-L USES ALL TEND TO DEMAND

T EACH OWNER ALTER THISE SCHEDULE TO SHORTER IN-VALS TO MATCH THE ENVI-

NMENT. The most important pointsotorcycle inspection, adjustment,

lubrication are explained in the fol-ing pages.

EW000060

WARNINGou are not familiar with motor-le service, this work should bee by a Yamaha dealer.

EAU01296

CAUTION:@

Do not test this motorcycle on a dy-namometer for an extended periodof time as discoloration to the fiberconstructed muffler may occur fromthe heat. @

ToThecompartooto ariodothalsonanThemaownfor venpai

1. T

AND MINOR REPAIR

6

N@

If quyose@

@

Maploemusfo@


PERIODIC MAINTENANCE

6-2

OTE:you do not have necessary tools re-ired during a service operation, takeur motorcycle to a Yamaha dealer forrvice.

EW000062

WARNINGodifications to this motorcycle notproved by Yamaha may cause

ss of performance, excessiveissions, and render it unsafe for

e. Consult a Yamaha dealer be-re attempting any changes.

PE

6

EAU00473

ONCP-01

NO INITIAL(1,000 km)

EVERY

6,000 km or

6 months(whichevercomes first)

12,000 km or


1 √ √

2 √

3 √ √ √

4 Every 42,000 km or 42 months (whichever comes first)

5 √ √

6 √ √ √

7 √ √ √

8 √ √ √

9 √ √


RIODIC MAINTENANCE AND MINOR REPAIR

6-3

PERIODIC MAINTENANCE AND LUBRICATIE

. ITEM CHECKS AND MAINTENANCE JOBS

* Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary.

* Fuel filter • Check condition. • Replace if necessary.

Spark plugs • Check condition. • Clean, regap or replace if necessary.

* Valves • Check valve clearance. • Adjust if necessary.

Air filter • Replace if necessary.

Clutch • Check operation. • Adjust or replace cable.

* Front brake

• Check operation, fluid level and vehicle for fluid leakage. (See NOTE on page 6-5.)

• Correct accordingly.• Replace brake pads if necessary.

* Rear brake

• Check operation, fluid level and vehicle for fluid leakage. (See NOTE on page 6-5.)

• Correct accordingly.• Replace brake pads if necessary.

* Wheels • Check balance, runout and for damage. • Rebalance or replace if necessary.

AND MINOR REPAIR

6

10 √ √

11 √ √

12 √ √

13 Every 1,000 km and after washing themotorcycle or riding in the rain

14 √ √

15 √ √

16 √ √

17 √ √ √

18 √ √

19 √ √

N INITIAL(1,000 km)

EVERY

6,000 km or


12,000 km or




6-4

* Tires

• Check tread depth and for damage.• Replace if necessary.• Check air pressure.• Correct if necessary.

* Wheel bearings • Check bearing for looseness or damage. • Replace if necessary.

* Swingarm

• Check swingarm pivoting point for play.• Correct if necessary. • Lubricate with lithium soap base grease every 24,000 km

or 24 months (whichever comes first).

Drive chain

• Check chain slack. • Adjust if necessary. Make sure that the rear wheel is properly

aligned.• Clean and lubricate.

* Steering bearings

• Check bearing play and steering for roughness.• Correct accordingly. • Lubricate with lithium soap base grease every 24,000 km

or 24 months (whichever comes first).

* Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.• Tighten if necessary.

Sidestand • Check operation.• Lubricate and repair if necessary.

* Sidestand switch • Check operation. • Replace if necessary.

* Front fork • Check operation and for oil leakage. • Correct accordingly.

*Rear shock absorber assembly

• Check operation and shock absorber for oil leakage. • Replace shock absorber assembly if necessary.

O. ITEM CHECKS AND MAINTENANCE JOBS

PE

6

* SiEAU02970*

NO@

● as.●

fluid. Check the brake fluid level

ery two years.

@

20 √ √

21 √ √

22 √ √

23 √

24 √ √

NO IAL0 km)

EVERY

6,000 km or


12,000 km or




6-5

nce these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.

TE:The air filter needs more frequent service if you are riding in unusually wet or dusty areHydraulic brake system• When disassembling the master cylinder or caliper cylinder, always replace the brake

regularly and fill as required.• Replace the oil seals on the inner parts of the master cylinder and caliper cylinder ev• Replace the brake hoses every four years or if cracked or damaged.

*Rear suspension relay arm and connecting arm pivoting points

• Check operation. • Correct if necessary.

* Carburetors • Check engine idling speed, synchronization and starter operation. • Adjust if necessary. √

Engine oil• Check oil level and vehicle for oil leakage. • Correct if necessary.• Change. (Warm engine before draining.)

√

Engine oil filter cartridge • Replace. √

* Cooling system

• Check coolant level and vehicle for coolant leakage.• Correct if necessary.• Change coolant every 24,000 km or 24 months (whichever comes

first).

. ITEM CHECKS AND MAINTENANCE JOBS INIT(1,00

AND MINOR REPAIR

6

CanThneofcha or

1.

2.

Screw (× 6)



6-6

EAU01139

owling and panel removal d installatione cowlings and panels illustrateded to be removed to perform some

the maintenance described in thisapter. Refer to this section each timecowling or panel has to be removed reinstalled.

EAU01602

Cowlings A and BTo remove

1. Remove the screws.

Cowling A (right side) Cowling B (left side)Panel C

1. Screw (× 5) 1.

PE

6

2.Place the cowling in its original po-sition. Make sure that the tabs atthe front of the cowlings fit side byside as shown and that all slotsand projections fit together.Install the screws.

1. C2. C

ab (× 2)



6-7

Disengage the cowling by sliding itforward (for A) or backward (for B),then pulling it outward.

To install1. Fit the slots and projections at the

rear bottom of the cowlings togeth-er and slide the cowling into place.

2.

3.

owling Aowling B

1. Slot (× 2)2. Projection (× 2)

1. T

AND MINOR REPAIR

6

PToR

1.



6-8

EAU01315

anel C remove

emove the screws.

To installPlace the panel in the original positionand install the screws.

Screw (× 2) 1. Projection2. Slot

PE

6

SpThecomperdeacanginNosamcolcenpoimoly. diffthin

en installing a spark plug, the gas- surface should always be cleaned a new gasket used. Any grimeuld be wiped off from the threads the spark plug tightened to thecified torque.

TE: torque wrench is not available whenalling a spark plug, a good estimatehe correct torque is 1/4 to 1/2 turnt finger tight. The spark plug shouldtightened to the specified torque asn as possible.

a. S

ightening torque:Spark plug:

12.5 Nm (1.25 m·kg)



6-9

EAU01639

ark plug inspection spark plug is an important engineponent and should be inspected

iodically, preferably by a Yamahaler. The condition of the spark plug indicate the condition of the en-

e.rmally, all spark plugs from the

e engine should have the sameor on the white insulator around theter electrode. The ideal color at thisnt is a medium-to-light tan color for atorcycle that is being ridden normal-If one spark plug shows a distinctlyerent color, there could be some-g wrong with the engine.

Do not attempt to diagnose such prob-lems yourself. Instead, take the motor-cycle to a Yamaha dealer. The sparkplugs should be periodically removedand inspected because heat and de-posits will cause any spark plug toslowly break down and erode. If elec-trode erosion becomes excessive, or ifcarbon and other deposits are exces-sive, the spark plug should be replacedwith the specified plug.

Before installing any spark plug, mea-sure the electrode gap with a wirethickness gauge and adjust it to specifi-cation.

Whketandshoandspe

NO@

If ainstof tpasbe soo@

park plug gap

Specified spark plug:CR10EK (NGK)

Spark plug gap:0.6 ~ 0.7 mm

T

AND MINOR REPAIR

6

C@

DmtioThtoththcawinw@

. Stop the engine and remove thedipstick.

TE:ait a few minutes until the oil levelttles before checking.

. The oil level should be betweenmaximum and minimum marks onthe dipstick. If the level is low, fillthe engine with sufficient oil toreach the specified level.

Maximum level markMinimum level mark



6-10

ECA00021

AUTION:o not use any type of tools to re-ove or install the cap as the igni-n coil coupler may get damaged.e spark plug cap may be difficult

remove because a rubber seal one end of the cap is tightly fit intoe cylinder bore. To remove thep, simply twist it back and forth

hile pulling it upward; when install-g the cap, twist it back and forthhile pushing it downward.

EAU01610*

Engine oilOil level inspection

1. Place the motorcycle on a levelplace and hold it in an upright posi-tion. Warm up the engine for sev-eral minutes.

NOTE:@

Be sure the motorcycle is positionedstraight up when checking the oil level.A slight tilt toward the side can result infalse readings. @

2

NO@

Wse@

3

1. Dipstick 1.2.

PE

6

Enpla

1.

2.

3.

TE:oil filter wrench is available at arby Yamaha dealer.

Reinstall the drain bolt and tightenit to the specified torque.

1. E il filter wrenchil filter cartridge

ightening torque:Drain bolt:

43 Nm (4.3 m·kg)



6-11

gine oil and oil filter cartridge re-cement

Remove cowling B. (See page 6-6for removal and installation proce-dures.)Warm up the engine for severalminutes.Stop the engine. Place an oil panunder the engine and remove theengine oil filler cap.

4. Remove the drain bolt and drainthe oil.

5. Remove the oil filter by using an oilfilter wrench.

NO@

An nea@

6.

ngine oil filler cap 1. Engine oil drain bolt 1. O2. O

T

AND MINOR REPAIR

6

7

N@

Mly@

. Fill the engine with sufficient oil toreach the specified level. Installthe engine oil filler cap and tightenit.

EC000066

AUTION:● Do not put in any chemical addi-

tives. Engine oil also lubricatesthe clutch and additives couldcause clutch slippage.

● Be sure no foreign material en-ters the crankcase.

1.

Recommended oil:See page 8-1.

Oil quantity:Total amount:

3.5 LPeriodic oil change:

2.5 LWith oil filter replacement:

2.7 L



6-12

. Apply a light coat of engine oil tothe O-ring of the new oil filter.

OTE:ake sure the O-ring is seated proper-.

8. Install the oil filter and tighten it tothe specified torque with an oil fil-ter wrench.

9

C@

@

O-ring 1. Torque wrench

Tightening torque:Oil filter:

17 Nm (1.7 m·kg)

PE

6

10.

11.

CA@

If tmagindea@

12.

If the level is low, remove the res-ervoir tank cover by removing thebolts.

Add coolant or distilled water toraise it to the specified level.Install the reservoir tank cover andbolts.

olt (× 2)

eservoir tank capacity:0.44 L



6-13

Start the engine and warm it up forseveral minutes. While warmingup, check for oil leakage. If oilleakage is found, stop the engineimmediately and check for thecause.After the engine is started, the oillevel indicator light should go off ifthe oil is at the specified level.

EC000067

UTION:he indicator light flickers or re-ins on, immediately stop the en-e and consult with a Yamahaler.

Install the cowling.

EAU01611

Cooling system1. Check the coolant level in the res-

ervoir tank when the engine is coldas the coolant level will vary withengine temperature. The coolantlevel should be between the maxi-mum and minimum marks.

2.

3.

4.

1. Maximum level mark2. Minimum level mark

1. B

R

AND MINOR REPAIR

6

C@

Htow@

N@

If ercoThlycoth@

5

. Remove the water pump drain boltand drain the coolant from the wa-ter pump housing.

. Disconnect the radiator hose byloosening the clamp and drain thecoolant completely.

. Thoroughly flush the cooling sys-tem with clean tap water.

Water pump drain boltClamp bolt



6-14

EC000080

AUTION:ard water or salt water is harmful the engine. You may use distilledater if you can’t get soft water.

OTE:water is added, have a Yamaha deal- check the antifreeze content of theolant as soon as possible.e radiator fan operation is complete-

automatic. It is switched on or off ac-rding to the coolant temperature ine radiator.

. If your motorcycle overheats, seepage 6-42 for details.

EAU01612

Changing the coolant1. Remove panel C, cowling A and

cowling B. (See page 6-6 for re-moval and installation proce-dures.)

2. Place a container under the en-gine.

3. Remove the radiator cap.

4

5

6

1. Radiator cap 1.2.

PE

6

7.

8.

Remove the reservoir tank by re-moving the bolts.Remove the reservoir tank capand turn the tank upside down toempty it.Install the reservoir tank.Fill the reservoir tank with coolantup to the maximum level, then in-stall the cap and cover.Pour the recommended coolantinto the radiator until it is full.

T

olt (× 2)



6-15

Connect the radiator hose andtighten the clamp.Retighten the drain bolt to thespecified torque. If the gasket isdamaged, replace it.

9. Remove the reservoir tank coverby removing the bolts.

10.

11.

12.13.

14.

ightening torque:Drain bolt:

12 Nm (1.2 m·kg)1. Bolt (× 2) 1. B

AND MINOR REPAIR

6

C@

Htow@

1516



6-16

EC000080

AUTION:ard water or salt water is harmful the engine. You may use distilledater if you can’t get soft water.

. Install the radiator cap.

. Run the engine several minutes torecheck the coolant level in the ra-diator. If it is low, fill with morecoolant until it reaches the top ofthe radiator.

17. Check for coolant leakage.

NOTE:@

If you find any leaks, ask a Yamahadealer to inspect. @

18. Install the panel and the cowling.

Recommended anti-freeze:High quality ethylene glycol anti-freeze containing corrosion inhibitors for aluminum engines.

Antifreeze and water mix ratio:1:1

Total amount:2.15 L

Reservoir tank capacity:0.44 L

PE

6

AirThebe shoyouare

1.

2.

3.

Tilt the front of the fuel tank backaway from the air filter case. Besure to support it as shown.

1. B



6-17

EAU01821*

filter air filter element’s condition should

checked at the specified intervals. Ituld be checked more frequently if are riding in unusually wet or dustyas.

Remove the rider seat. (See page3-15 for seat removal and installa-tion procedures.)Remove the bolts holding the fueltank.Lift the fuel tank upward.

4. Set the fuel cock to “OFF”.5. Disconnect the fuel sender lead

coupler.6. Disconnect the hoses.

NOTE:@

Before removing the hoses, mark themto ensure that they will be reinstalled intheir correct positions. @

7.olt (× 2) 1. Fuel cock

2. Hose (× 2)3. Fuel sender lead coupler

AND MINOR REPAIR

6

8

. Check the air filter element’s con-dition. If it is damaged or exces-sively dusty, it should be replaced.

1.



6-18

. Remove the screws holding the airfilter case cover.

9. Remove the air filter element.

10

Screw (× 6) 1. Air filter element

PE

6

CA@

●

●

@

11. EAU01335

intake ductck that the screen of the intaket is not blocked. Clean the screen ifessary.

ir intake duct



6-19

EC000082*

UTION:Make sure the air filter elementis properly seated in the air filtercase.The engine should never be runwithout the air filter installed.Excessive piston and/or cylin-der wear may result.

Reverse the removal procedurefor installation.

EW000131

WARNING@

Make sure that the fuel hoses andvacuum hose are properly connect-ed, in place and not pinched. If ahose is damaged, be sure to replaceit. @

AirCheducnec

1. A

AND MINOR REPAIR

6

CThthcashhaexspas

C@

ThYathfo@

TE:the specified idle speed cannot betained by performing the above ad-tment, consult a Yamaha dealer.

Standard idle speed:1,250 ~ 1,350 r/min



6-20

EAU00630

arburetor adjustmente carburetors are important parts of

e engine and require very sophisti-ted adjustment. Most adjustmentsould be left to a Yamaha dealer whos the professional knowledge andperience to do so. However, the idleeed may be adjusted by the owner part of routine maintenance.

EC000095

AUTION:e carburetors were set at themaha factory after many tests. If

ey are changed, poor engine per-rmance and damage may result.

EAU00632

Idle speed adjustment1. Start the engine and warm it up for

a few minutes at approximately1,000 to 2,000 r/min. Occasionallyrev the engine to 4,000 to5,000 r/min. The engine is warmwhen it quickly responds to thethrottle.

2. Set the idle to the specified enginespeed by adjusting the throttlestop screw. Turn the screw in di-rection a to increase enginespeed and in direction b to de-crease engine speed.

NO@

If objus@

1. Throttle stop screw

PE

6

ThinsThe8 mis ma

EAU00658

esensure maximum performance,

g service and safe operation, note following:

air pressureays check and adjust the tire pres-e before operating the motorcycle.

EW000082

WARNING inflation pressure should becked and adjusted when theperature of the tire equals thebient air temperature. Tire infla- pressure must be adjusted ac-ding to total weight of cargo,r, passenger, and accessories

ring, saddlebags, etc. if approvedthis model), and vehicle speed.

a. F



6-21

EAU00635

rottle cable free play pectionre should be a free play of 6 ~m at the throttle grip. If the free play

incorrect, ask a Yamaha dealer toke this adjustment.

EAU00637

Valve clearance adjustmentThe correct valve clearance changeswith use, resulting in improper fuel/airsupply or engine noise. To prevent this,the valve clearance must be adjustedregularly. This adjustment however,should be left to a professionalYamaha service technician.

TirTo lonthe

TireAlwsur

@

Tirechetemamtioncorride(faifor @

ree play

AND MINOR REPAIR

6

CE

re inspectionways check the tires before operatinge motorcycle. If center tread depthaches the limit as shown, if the tires a nail or glass fragments in it, or if

e side wall is cracked, contact amaha dealer immediately and have

e tire replaced.

M

C

U

9

H

* La

Tread depthSide wall



6-22

-33E EW000083

WARNING@

Proper loading of your motorcycleis important for several characteris-tics of your motorcycle, such ashandling, braking, performance andsafety. Do not carry loosely packeditems that can shift. Securely packyour heaviest items close to thecenter of the motorcycle, and dis-tribute the weight evenly from sideto side. Properly adjust the suspen-sion for your load, and check thecondition and pressure of your tires.NEVER OVERLOAD YOUR MOTOR-CYCLE. Make sure the total weightof the cargo, rider, passenger, andaccessories (fairing, saddlebags,etc. if approved for this model) doesnot exceed the maximum load of themotorcycle. Operation of an over-loaded motorcycle could cause tiredamage, an accident, or even injury. @

TiAlthrehathYath

aximum load* 187 kg

old tire pressure Front Rear

p to 90 kg load*250 kPa

(2.50 kg/cm2,2.50 bar)

250 kPa(2.50 kg/cm2,

2.50 bar)

0 kg Maximum load*250 kPa

(2.50 kg/cm2,2.50 bar)

290 kPa(2.90 kg/cm2,

2.90 bar)

igh speed riding250 kPa

(2.50 kg/cm2,2.50 bar)

250 kPa(2.50 kg/cm2,

2.50 bar)

oad is the total weight of cargo, rider, passengernd accessories.

1.2.

PE

6

@

Opcesstatrolplaimmed be cia@

CE-26

NO@

Thetionformreg@

TireThiles

E

E

M(fr

ire valvealve corealve cap with seal

NT

nufacturer Size Type

idgestone 120/60 ZR17 (55W) BT56FE

nlop 120/60 ZR17 (55W) D207FJ

R

nufacturer Size Type

idgestone 180/55 ZR17 (73W) BT56RE

nlop 180/55 ZR17 (73W) D207N

Type

Tire valve TR412

Valve core #9000A (original)



6-23

EW000095

WARNINGerating the motorcycle with ex-sively worn tires decrease ridingbility and can lead to loss of con-. Have excessively worn tires re-ced by a Yamaha dealer

ediately. Brakes, tires, and relat-wheel parts replacement shouldleft to a Yamaha Service Techni-n.

E

TE:se limits may be different by regula- from country to country. If so, con- to the limits specified by the

ulations of your own country.

informations motorcycle is equipped with tube-s tires, tire valves and cast wheels.

EW000080

WARNING@

● After extensive tests, the tiresmentioned below have been ap-proved by Yamaha Motor Co.,Ltd. for this model. No guaran-tee for handling characteristicscan be given if tire combina-tions other than what is ap-proved are used on thismotorcycle. The front and reartires should be of the samemanufacture and design.

● The use of tire valves and valvecores other than listed belowcould cause tire deflation dur-ing extreme high speed riding.Always use genuine parts ortheir equivalent for replace-ment.

● Be sure to install the valve capssecurely, as these are importantto prevent air pressure leakageduring extreme high speedriding.

@

CE-10

CE-12

inimum tire tread depth ont and rear)

1.6 mm

1. T2. V3. V

FRO

Ma

Br

Du

REA

Ma

Br

Du

AND MINOR REPAIR

6

@

Thhiloorus

@



6-24

EAU00684

WARNINGis motorcycle is fitted with super

gh-speed running tires. The fol-wing points must be observed inder for you to make fully effectivee of these tires.

● Never fail to use the specifiedtires in tire replacement. Othertires may have a danger ofbursting at super high-speeds.

● New tires have a relatively lowgrip on the road surface untilthey have been slightly worn.Therefore, approximately100 km should be traveled atnormal speed before any high-speed riding is done.

● Before any high-speed runs, thetires should be warmed-up suf-ficiently.

● Always inflate to the correct tirepressure according to the oper-ating conditions.

EAU00687

WheelsTo ensure maximum performance,long service, and safe operation, notethe following:

● Always inspect the wheels beforea ride. Check for cracks, bends, orwarpage of the wheels. If any ab-normal condition exists in a wheel,consult a Yamaha dealer. Do notattempt even small repairs to thewheel. If a wheel is deformed orcracked, it must be replaced.

● Tires and wheels should be bal-anced whenever either one ischanged or replaced. Failure tohave a wheel balanced can resultin poor performance, adverse han-dling characteristics, and short-ened tire life.

● Ride at moderate speeds afterchanging a tire since the tire sur-face must first be broken in for it todevelop its optimal characteristics.

PE

6

CluadThejus

1.

2.

EAU00713

ke light switch adjustment rear brake light switch is activated

the brake pedal and is properly ad-ed when the brake light comes on before braking takes effect. To ad- the rear brake light switch, hold thetch body so it does not rotate whileing the adjusting nut.n the adjusting nut in direction a toke the brake light come on earlier.n the adjusting nut in direction b toke the brake light come on later.

1. A2. F

rake light switchdjusting nut



6-25

EAU01356

tch lever free play justment clutch lever free play should be ad-

ted to 10 ~ 15 mm.Turn the adjusting bolt at theclutch lever in direction a to in-crease free play or in direction bto decrease free play. If the speci-fied free play cannot be obtained,proceed with the following steps.Turn the adjusting bolt at theclutch lever in direction a to loos-en the cable.

3. Remove cowling A. (See page 6-6for removal and installation proce-dures.)

4. Loosen the locknut at the crank-case side.

5. Turn the adjusting nut at thecrankcase in direction a to in-crease free play or in direction bto decrease free play. Then tight-en the locknut.

6. Install the cowling.

BraTheby justjustjustswiturnTurmaTurma

djusting boltree play

1. Locknut2. Adjusting nut

1. B2. A

AND MINOR REPAIR

6

Cbr

FrA eachdigrpepl

spect the groove. If the groove hasost disappeared, ask a Yamaha

aler to replace the pads. Install theliper and caliper bolt, then tighten thelt to the specified torque.

1. Wear indicator groove

Tightening torque:Caliper bolt:

40 Nm (4.0 m·kg)



6-26

EAU00721

hecking the front and rear ake pads

EAU00725

ont brakewear indicator groove is provided onch brake pad. This indicator allowsecking of brake pad wear without

sassembling the brake. Inspect theoove. If the groove has almost disap-ared, ask a Yamaha dealer to re-

ace the pads.

EAU01641

Rear brakeA wear indicator groove is provided oneach brake pad. This indicator allowschecking of brake pad wear withoutdisassembling the brake. Remove therear caliper bolt and tilt the caliper for-ward.

Inalmdecabo

Wear indicator groove 1. Caliper bolt 1.

PE

6

InslevInsthebraBeis aishOb

●

Brake fluid may deteriorate paint-ed surfaces or plastic parts. Al-ways clean up spilled fluidimmediately.Have a Yamaha dealer check thecause if the brake fluid level goesdown.

1. M



6-27

EAU00731

pecting the brake fluid elufficient brake fluid may let air enter brake system, possibly causing thekes to become ineffective.fore riding, check that the brake fluidbove the minimum level and replen- when necessary.serve these precautions:

When checking the fluid level,make sure the top of the mastercylinder is level by turning the han-dlebars.

● Use only the designated qualitybrake fluid. Otherwise, the rubberseals may deteriorate, causingleakage and poor brake perfor-mance.

● Refill with the same type of brakefluid. Mixing fluids may result in aharmful chemical reaction andlead to poor brake performance.

● Be careful that water does not en-ter the master cylinder when refill-ing. Water will significantly lowerthe boiling point of the fluid andmay result in vapor lock.

●

●

inimum level mark 1. Minimum level mark

Recommended brake fluid: DOT 4

AND MINOR REPAIR

6

BThbyHfomag



6-28

EAU00742

rake fluid replacemente brake fluid should be replaced only trained Yamaha service personnel.

ave the Yamaha dealer replace thellowing components during periodicaintenance or when they are dam-ed or leaking:

● oil seals (every two years)● brake hoses (every four years)

EAU00744

Drive chain slack check

NOTE:@

Spin the wheel several times and findthe tightest position of the chain. Checkand/or adjust the chain slack while it’sin this tightest position. @

To check the chain slack the motor-cycle must be held straight up with bothwheels on the ground and without rider.Check the slack at the position shownin the illustration. Normal slack is ap-proximately 40 ~ 50 mm. If the slackexceeds 50 mm, adjust.

a. Chain slack

PE

6

Dr1.2.

EAU03006

ve chain lubrication chain consists of many parts whichk with each other. If the chain is notintained properly, it will wear outckly. Therefore, the chain must beviced regularly. This service is es-ially necessary when riding in dustyas. This motorcycle is equipped a sealed type chain. Steam clean-

, high-pressure washers, and sol-ts can damage the drive chain, sonot use these for cleaning it. Usey kerosene to clean the drive chain.e it dry, and thoroughly lubricate it SAE 30 ~ 50W motor oil. Do not any other lubricants on the drivein. They may contain solvents thatld damage the sealed chain.

EC000097

UTION:sure to oil the chain after wash- the motorcycle or riding in the.

1. A2. A3. L4. A



6-29

EAU01251

ive chain slack adjustmentLoosen the axle nut.Loosen the locknuts on each side.To tighten the chain, turn the chainadjusting bolts in direction a. Toloosen the chain, turn the adjust-ing bolts in direction b and pushthe wheel forward. Turn each ad-justing bolt exactly the sameamount to maintain correct axlealignment. There are marks oneach side of the swingarm. Usethese marks to align the rearwheel.

EC000096

CAUTION:@

Too little chain slack will overloadthe engine and other vital parts.Keep the slack within the specifiedlimits. @

3. After adjusting, tighten the lock-nuts. Then tighten the axle nut tothe specified torque.

DriThewormaquiserpecarewithingvendo onlWipwithusechacou

CA@

Be ingrain@

xle nutdjusting boltocknutlignment marks

Tightening torque:Axle nut:

150 Nm (15.0 m·kg)

AND MINOR REPAIR

6

Clu

@

DblinRpotio@

Lua a

EAU01290*

rake pedal lubricationbricate the pivoting parts.

Recommended lubricant:Engine oil



6-30

EAU02962

able inspection and brication

EW000112

WARNINGamage to the outer housing of ca-es may lead to internal rusting andterfere with the cable movement.eplace damaged cables as soon asssible to prevent unsafe condi-ns.

bricate the cables and cable ends. Ifcable does not operate smoothly, askYamaha dealer to replace it.

EAU00773

Throttle cable and grip lubricationThe throttle twist grip assembly shouldbe greased at the time that the cable islubricated, since the grip must be re-moved to get at the end of the throttlecable. After removing the screws, holdthe end of the cable up in the air andput in several drops of lubricant. Withthe throttle grip disassembled, coat themetal surface of the grip assembly witha suitable all-purpose grease.

BLu


PE

6

BrlubLub

EAU00791

ar suspension lubricationricate the pivoting parts.

R

ecommended lubricant:Lithium soap base grease



6-31

EAU02985

ake and clutch lever ricationricate the pivoting parts.

EAU02986

Sidestand lubricationLubricate the sidestand pivoting pointand metal-to-metal contact surfaces.Check that the sidestand moves upand down smoothly.

EW000113

WARNING@

If the sidestand does not movesmoothly, consult a Yamaha dealer. @

ReLub

ecommended lubricant:Engine oil


R

AND MINOR REPAIR

6

FVi

@

Seth@

Cinfro EAU00794

teering inspectionriodically inspect the condition of theering. Worn out or loose steeringarings may be dangerous. Place and under the engine to raise thent wheel off the ground. Hold theer end of the front forks and try to

ove them forward and backward. Ify free play can be felt, ask a Yamahaaler to inspect and adjust the steer-. Inspection is easier if the fronteel is removed.

EW000115

WARNINGcurely support the motorcycle so

ere is no danger of it falling over.



6-32

EAU02939

ront fork inspectionsual check

EW000115

WARNINGcurely support the motorcycle so

ere is no danger of it falling over.

heck for scratches or damage on thener tube and excessive oil leakagem the front fork. Operation check

1. Place the motorcycle on a levelplace.

2. Hold the motorcycle in an uprightposition and apply the front brake.

3. Push down hard on the handle-bars several times and check if thefork rebounds smoothly.

EC000098

CAUTION:@

If any damage or unsmooth move-ment is found with the front fork,consult a Yamaha dealer. @

SPestebestafrolowmandeingwh

@

Seth@

PE

6

WhIf thhubsmspe

EW000116

WARNINGtery electrolyte is poisonous andgerous, causing severe burns,

. It contains sulfuric acid. Avoidtact with skin, eyes or clothing.TIDOTE:

EXTERNAL: Flush with water.INTERNAL: Drink large quanti-ties of water or milk. Follow withmilk of magnesia, beaten egg,or vegetable oil. Call a physi-cian immediately.EYES: Flush with water for15 minutes and get promptmedical attention.

teries produce explosive gases.p sparks, flame, cigarettes etc.,y. Ventilate when charging org in an enclosed space. Alwaysld your eyes when working near

teries. EP OUT OF REACH OF CHIL-EN.



6-33

EAU01144

eel bearingsere is play in the front or rear wheel or if the wheel does not turn

oothly, have a Yamaha dealer in-ct the wheel bearings.

EAU01291

BatteryThis motorcycle is equipped with asealed-type battery. Therefore it is notnecessary to check the electrolyte or fillthe battery with distilled water.

● If the battery seems to have dis-charged, consult a Yamaha deal-er.

● If the motorcycle is equipped withoptional electrical accessories, thebattery tends to discharge morequickly, so be sure to recharge itperiodically.

@

BatdanetcconAN

●

●

●

BatKeeawausinshiebatKEDR@

AND MINOR REPAIR

6

BaThitamWmbaco

C@

@

EC000103

AUTION: not use fuses of higher amper-e rating than those recommend-. Substitution of a fuse ofproper rating can cause extensivectrical system damage and pos-ly a fire.

Main fuseSpare fuse



6-34

ttery storageis motorcycle is equipped with a dig-l speedometer and the odometeremory tends to drain the battery.hen the motorcycle is not used for aonth or longer, be sure to remove thettery, fully charge it and store it in aol, dry place.

EC000102

AUTION:● Completely recharge the bat-

tery before storing. Storing adischarged battery can causepermanent battery damage.

● Use a battery charger designedfor a sealed-type (MF) battery.Using a conventional batterycharger will cause battery dam-age. If you do not have a sealed-type battery charger, contactyour Yamaha dealer.

● Always make sure the connec-tions are correct when reinstall-ing the battery.

EAU01754

Fuse replacementThe fuse boxes are located under therider seat. If any fuse is blown, turn offthe main switch and the switch of thecircuit in question. Install a new fuse ofspecified amperage. Turn on theswitches and see if the electrical deviceoperates. If the fuse immediately blowsagain, consult a Yamaha dealer.

C@

Doagedimelesib@

1. Ignition fuse2. Headlight fuse3. Signaling system fuse4. Spare fuse (× 3)5. Radiator fan fuse6. Odometer fuse

1.2.

PE

6

Unhook the bulb holder and re-move the defective bulb.

EW000119

WARNINGp flammable products and yourds away from a bulb while it is

as it is hot. Do not touch a bulbil it cools down.

Put a new bulb into position andsecure it in place with the bulbholder.

S

ulb holder



6-35

EAU01822*

Headlight bulb replacementThis motorcycle is equipped with aquartz bulb headlight.If the headlight bulb burns out, replacethe bulb as follows:

1. Remove panel C. (See page 6-8for panel removal and installationprocedures.)

2. Remove the headlight connectorand the bulb holder cover.

3.

@

Keehanon,unt@

4.

pecified fuses:Main fuse: 30 AHeadlight fuse: 20 ASignaling system fuse: 20 ARadiator fan fuse: 7.5 AIgnition fuse: 15 AOdometer fuse: 7.5 A

1. Connector2. Bulb holder cover

1. B

AND MINOR REPAIR

6

C@

To

@

5

If nem

EAU01095

rn signal light bulb placement. Remove the screw and the lens.. Remove the defective bulb by

pushing it inward and turning itcounterclockwise.

. Install a new bulb by pushing it in-ward and turning it clockwise.

. Install the lens and tighten thescrew.

Screw



6-36

EC000104

AUTION: prevent damage to the following:

● Headlight bulbAvoid touching the glass part ofthe bulb. Keep it free from oil;otherwise, the transparency ofthe glass, life of the bulb, and il-luminous flux will be adverselyaffected. If oil gets on the bulb,thoroughly clean it with a clothmoistened with alcohol or lac-quer thinner.

● Headlight lens• Do not affix any type of tinted

film or stickers to the head-light lens.

• Do not use headlight bulbs ofwattage higher than speci-fied.

. Install the bulb holder cover andreconnect the headlight connec-tor.

the headlight beam adjustment iscessary, ask a Yamaha dealer toake that adjustment.

EAU01823

Tail/brake light bulb replacement

1. Remove the passenger seat. (Seepage 3-15 for seat removal and in-stallation procedures.)

2. To remove the socket, turn it coun-terclockwise.

3. To remove the defective bulb, turnit counterclockwise.

4. Push a new bulb into the socketand turn it clockwise.

5. Install the socket and turn it clock-wise.

6. Install the passenger seat.

Ture

12

3

4

1. Bulb socket 1.

PE

6

SuSinterswhwhnanstacycbefstroder

FroTo eitha mfronmomowh

EAU01617

nt wheel removalEW000122

WARNINGIt is advisable to have a Yamahadealer service the wheel.Securely support the motor-cycle so there is no danger of itfalling over.

Loosen the pinch bolt and caliperbolts.Loosen the wheel axle by using a19-mm hexagon wrench.

heel axleinch bolt



6-37

EAU01579

pporting the motorcyclece the Yamaha YZF-R6 has no cen-tand, follow these precautions

en removing the front and reareel or performing other mainte-ce requiring the motorcycle to

nd upright. Check that the motor-le is in a stable and level positionore starting any maintenance. Ang wooden box can be placed un- the engine for added stability.

nt wheel servicestabilize the rear of the motorcycle,er use a motorcycle stand or placeotorcycle jack under the frame int of the rear wheel to prevent it from

ving from side to side. Then use atorcycle stand to elevate the fronteel off of the ground.

Rear wheel serviceUse a motorcycle stand or motorcyclejack to elevate the motorcycle so therear wheel is off the ground. Alterna-tively, two jacks can be placed underthe frame or swingarm.

Fro

@

●

●

@

1.

2.

1. W2. P

AND MINOR REPAIR

6

34

N@

Dthbr@

5

1.2.



6-38

. Elevate the front wheel.

. Remove the brake hose holdersand calipers.

OTE:o not depress the brake lever whene calipers are off the discs as theake pads will be forced shut.

. Pull out the wheel axle and re-move the wheel by pulling it back-wards.

EAU01638

Front wheel installation1. Lift up the wheel between the front

fork legs.2. Install the wheel axle and let the

motorcycle down.3. Push down hard on the handle-

bars several times to check forproper fork operation.

4. Install the calipers, caliper boltsand brake hose holders. Makesure there is enough gap betweenthe brake pads before installingthe calipers onto the brake discs.

5. Tighten the wheel axle, pinch boltand caliper bolts to the specifiedtorques.

Brake hose holder boltCaliper bolt (× 2)

Tightening torque:Wheel axle:

72 Nm (7.2 m·kg)Pinch bolt:

20 Nm (2.0 m·kg)Caliper bolt:

40 Nm (4.0 m·kg)

PE

6

Re

@

●

●

@

1.

2.

TE:Do not depress the brake pedalwhen the caliper is off the disc asthe brake pads will be forced shut.You do not have to disassemblethe chain in order to remove or in-stall the rear wheel.

1. A2. A3. L



6-39

EAU01247

ar wheel removalEW000122

WARNINGIt is advisable to have a Yamahadealer service the wheel.Securely support the motor-cycle so there is no danger of itfalling over.

Loosen the axle nut and caliperbolts.Elevate the rear wheel.

3. Remove the axle nut, caliper boltsand caliper.

4. Loosen the locknuts on each sideof the swingarm.

5. Turn the chain adjusting bolts fullyinward.

6. Push the wheel forward and re-move the drive chain.

7. Pull out the wheel axle and re-move the wheel assembly by pull-ing backwards.

NO@

●

●

@

xle nutdjusting boltocknut

1. Caliper bolt (× 2)

AND MINOR REPAIR

6

R1

2

3

4

5



6-40

EAU01246

ear wheel installation. Install the wheel assembly and in-

sert the axle.. Install and adjust the drive chain.

(See page 6-28 for details aboutadjusting the drive chain slack.)

. Install the axle nut and let themotorcycle down.

. Install the caliper and caliper bolts.Make sure there is enough gapbetween the brake pads before in-stalling the caliper onto the brakedisc.

. Tighten the axle nut and caliperbolts to the specified torques.

EAU01008

TroubleshootingAlthough Yamaha motorcycles receivea rigid inspection before shipment fromthe factory, trouble may occur duringoperation.Any problem in the fuel, compression,or ignition systems can cause poorstarting and loss of power. The trouble-shooting chart describes a quick, easyprocedure for making checks.If your motorcycle requires any repair,bring it to a Yamaha dealer. The skilledtechnicians at a Yamaha dealershiphave the tools, experience, and know-how to properly service your motor-cycle. Use only genuine Yamaha partson your motorcycle. Imitation parts maylook like Yamaha parts, but they are of-ten inferior. Consequently, they have ashorter service life and can lead to ex-pensive repair bills.

Tightening torque:Axle nut:

150 Nm (15.0 m·kg)Caliper bolt:

40 Nm (4.0 m·kg)

PERIODIC

6

Troubleshootin

WARNING@

Never check the fu@

Check if thein the fuel ta

1. Fuel

to compression check.

2. Com

Engine doesn’t start, ask a Yamaha dealer to inspect.

Engine doesn’t start, go to battery check.

Open throttle half-way and startthe engine.


Use the electric st

Remove spark pluand check electro

3. Ignition

Use the electric s

4. Battery

MAINTENANCE AND MINOR REPAIR

6-41

EAU02990

g chartEW000125

el system while smoking or in the vicinity of an open flame.

re is fuel nk.

Enough fuel.

No fuel.

Go to compression check.

Supply fuel. Engine doesn’t start, go

arter.

pressionThere is compression.

No compression.

Go to ignition check.

Ask a Yamaha dealer to inspect.

gsdes.

Wet.

Dry.

Wipe clean with dry cloth and correct spark gap or replace spark plugs.

Ask a Yamaha dealer to inspect.

tarter.

Engine turns over quickly.

Engine turns over slowly.

Battery good.

Check connections orrecharge.

AND MINOR REPAIR

6

5.EW000070

@

D id and steam may be blownou s. Wait until the engine hasco a towel over the radiator capan esidual pressure to escape.W kwise and remove it. @

N@

If vided that it is changed to the recom-m@

ge.

age.Ask a Yamaha dealer to inspect and repair the cooling system.

Add coolant. (See NOTE.)

e. If the engine overheats again, ask a o inspect and repair the cooling system.



6-42

Engine overheating

WARNINGo not remove the radiator cap when the engine and radiator are hot. Scalding hot flut under pressure, which could cause serious injury. Open the radiator cap as followoled. Remove the radiator cap stopper by removing the screw. Place a thick rag like d slowly rotate the cap counterclockwise to the detent. This procedure allows any rhen the hissing sound has stopped, press down on the cap while turning countercloc

OTE:it is difficult to get the recommended coolant, tap water can be temporarily used, proended coolant as soon as possible.

Wait until the engine has cooled.

Check the coolant level in the reservoir tank and/or radiator.

Level is OK.

Level is low, check the cooling system for leakage.

No leaka

Leak

Restart the enginYamaha dealer t


7

MOTORCYCLE CARE AND STORAGE

Care ................................................................................................... 7-1Storage............................................................................................... 7-4

E_5eb_CleaningTOC.fm Page 1 Thursday, November 18, 1999 4:07 PM

7

EAU01637

aningr normal useove dirt with warm water, a neutral

E_5eb_Cleaning.fm Page 1 Thursday, November 18, 1999 4:08 PM

7-MO

CaThea m

ergent and a soft clean sponge,n rinse with plenty of clean water. a tooth or bottle brush for hard-to-

ch parts. Tougher dirt and insects come off more easily if the area isered with a wet cloth for a few min-s before cleaning. There is a specialnge included in the plastic bag con-ing the owners manual. Use thisnge to clean the muffler and to re-ve any discoloration from the muf-.

ablenenresimaylookquekeetendmathatcareoming

7-1

TORCYCLE CARE AND STORAGE

re exposure of its technology makesotorcycle charming but also vulner-. Although high-quality compo-ts are used, they are not all rust-stant. While a rusty exhaust pipe remain unnoticed on a car, it does unattractive on a motorcycle. Fre-nt and proper care, however, willp your motorcycle looking good, ex- its life and maintain its perfor-

nce. Moreover, the warranty states the vehicle must be properly taken of. For all these reasons, it is rec-

mended that you observe the follow-cleaning and storing precautions.

Before cleaning1. Cover up the muffler outlet with a

plastic bag.2. Make sure that all caps and covers

as well as all electrical couplersand connectors, including thespark plug caps, are tightly in-stalled.

3. Remove extremely stubborn dirt,like oil burnt onto the crankcase,with a degreasing agent and abrush, but never apply such prod-ucts onto seals, gaskets, sprock-ets, the drive chain and wheelaxles. Always rinse the dirt anddegreaser off with water.

CleAfteRemdettheUsereawillcovutespotainspomofler

ARE AND STORAGE

7

C@

● For motorcycles equipped witha windshield: Do not use strongcleaners or hard sponges asthey will cause dulling orscratching. Some cleaningcompounds for plastic mayleave scratches on the wind-shield. Test the product on asmall hidden part of the wind-shield to make sure they do notleave any marks. If the wind-shield is scratched, use a quali-ty plastic polishing compoundafter washing.

ter riding in the rain, near the sea or salt-sprayed roadsnce sea salt or salt sprayed on theads in the winter are extremely corro-e in combination with water, carryt the following steps after each ridethe rain, near the sea or on salt-rayed roads. (Salt sprayed in thenter may remain on the roads wello spring.)


MOTORCYCLE C

7-2

ECA00010

AUTION:● Avoid using strong acidic wheel

cleaners, especially on spokedwheels. If you do use suchproducts for hard-to-removedirt, do not leave it on any long-er than instructed, then thor-oughly rinse it off with water,immediately dry the area andapply a corrosion protectionspray.

● Improper cleaning can damagewindshields, cowlings, panelsand other plastic parts. Useonly a soft, clean cloth orsponge with mild detergent andwater to clean plastic.

● Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been incontact with strong or abrasivecleaning products, solvent orthinner, fuel (gasoline), rust re-movers or inhibitors, brake flu-id, antifreeze or electrolyte.

● Do not use high-pressure wash-ers or steam-jet cleaners sincethey cause water seepage anddeterioration in the following ar-eas: seals (of wheel bearings,swingarm bearings, forks andbrakes), electric components(couplers, connectors, instru-ments, switches and lights),breather hoses and vents.

@

AfonSirosivouin spwiint

M

7

1.

CA@

Docresal@

2.

EWA00001

WARNINGke sure that there is no oil or waxthe brakes and tires. If neces-y, clean the brake discs and lin-s with a regular brake discner or acetone, and wash the

s with warm water and mild soap.n, carefully test the motorcycle

its braking performance and cor-ing behavior.


OTORCYCLE CARE AND STORAGE

7-3

Clean your motorcycle with coldwater and soap after the enginehas cooled down.

ECA00012

UTION: not use warm water since it in-ases the corrosive action of thet.

Be sure to apply a corrosion pro-tection spray on all (even chrome-and nickel-plated) metal surfacesto prevent corrosion.

After cleaning1. Dry the motorcycle with a chamois

or an absorbing cloth.2. Immediately dry the drive chain

and lubricate it to prevent it fromrusting.

3. Use a chrome polish to shinechrome, aluminum and stainless-steel parts, including the exhaustsystem. (Even the thermally in-duced discoloring of stainless-steel exhaust systems can be re-moved through polishing.)

4. To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all (even chrome-and nickel-plated) metal surfaces.

5. Use spray oil as a universal clean-er to remove any remaining dirt.

6. Touch up minor paint damagecaused by stones, etc.

7. Wax all painted surfaces.8. Let the motorcycle dry completely

before storing it or covering it.

@

Maon saringcleatireThefor ner@

ARE AND STORAGE

7

C@

@

N@

Cw@

ng-termfore storing your motorcycle for sev-

al months:. Follow all the instructions in the

“Care” section of this chapter.. Drain the carburetor float cham-

bers by loosening the drain bolts;this will prevent fuel deposits frombuilding up. Pour the drained fuelinto the fuel tank.

. Only for motorcycles equippedwith a fuel cock which has an“OFF” position: Turn the fuel cockto “OFF”.

. Fill up the fuel tank and add fuelstabilizer (if available) to preventthe fuel tank from rusting and thefuel from deteriorating.

. Perform the following steps to pro-tect the cylinders, piston rings, etc.from corrosion.


MOTORCYCLE C

7-4

ECA00013

AUTION:● Apply spray oil and wax spar-

ingly and wipe off any excess.● Never apply oil or wax on rub-

ber and plastic parts, but treatthem with a suitable care prod-uct.

● Avoid using abrasive polishingcompounds as they wear awaythe paint.

OTE:onsult a Yamaha dealer for advice onhat products to use.

StorageShort-termAlways store your motorcycle in a cool,dry place and, if necessary, protect itagainst dust with a porous cover.

ECA00014

CAUTION:@

● Storing the motorcycle in apoorly ventilated room or cover-ing it with a tarp while it is stillwet will allow water and humidi-ty to seep in and cause rust.

● To prevent corrosion, avoiddamp cellars, stables (becauseof the presence of ammonia)and areas where strong chemi-cals are stored.

@

LoBeer

1

2

3

4

5

M

7

a

b

c

d

e

@

Whsurtrodfrom@

Remove the battery and fullycharge it. Store it in a cool, dryplace and recharge it once amonth. Do not store the battery inan excessively cold or warm place(less than 0°C or more than 30°C).For more information, see “Batterystorage” in the chapter “PERIOD-IC MAINTENANCE AND MINORREPAIRS”.

TE:ke any necessary repairs beforering the motorcycle.


OTORCYCLE CARE AND STORAGE

7-5

. Remove the spark plug caps andspark plugs.

. Pour a teaspoonful of engine oilinto each spark plug bore.

. Install the spark plug caps onto thespark plugs and place the sparkplugs on the cylinder head so thatthe electrodes are grounded. (Thiswill limit sparking during the nextstep.)

. Turn the engine over several timeswith the starter. (This will coat thecylinder walls with oil.)

. Remove the spark plug caps fromthe spark plugs, install the sparkplugs and then the spark plugcaps.

EWA00003

WARNINGen turning the engine over, bee to ground the spark plug elec-es to prevent damage or injury sparking.

6. Lubricate all control cables andthe pivoting points of all levers andpedals as well as of the sidestand/centerstand.

7. Check and, if necessary, correctthe tire air pressure, then raise themotorcycle so that both of itswheels are off the ground. Alterna-tively, turn the wheels a little everymonth in order to prevent the tiresfrom becoming degraded in onespot.

8. Cover up the muffler outlet with aplastic bag to prevent moisturefrom entering.

9.

NO@

Masto@

8

SPECIFICATIONS

Specifications ..................................................................................... 8-1HOW TO USE THE CONVERSION TABLE ....................................... 8-5

E_5eb_SpecTOC.fm Page 1 Thursday, November 18, 1999 4:08 PM

8

EAU01038

E_5eb_Spec.fm Page 1 Thursday, November 18, 1999 4:08 PM

8-SP

Sp01E

M

oil API Service SE, SF, SG type or higher

2.5 L

ment 2.7 L

3.5 L

-20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C

SAE 10W/30

SAE 15W/40

SAE 20W/40

SAE 20W/50

SAE 10W/40

tor oils that do not contain anti-fric-senger car motor oils (often labeledg”) contain anti-friction additives

lutch and/or starter clutch slippage,d component life and poor engine

D

Bf

E

8-1

ECIFICATIONS

ecificationsodel YZF-R6

imensions

Overall length 2,025 mm (except for N, S, SF)

2,075 mm (for N, S, SF)

Overall width 690 mm

Overall height 1,105 mm

Seat height 820 mm

Wheelbase 1,380 mm

Ground clearance 135 mm

Minimum turning radius 3,400 mm

asic weight (with oil and full uel tank) 188 kg

ngine

Engine type Liquid-cooled 4-stroke, DOHC

Cylinder arrangement Forward-inclined parallel 4-cylinder

Displacement 600 cm3

Bore × Stroke 65.5 × 44.5 mm

Compression ratio 12.4:1

Starting system Electric starter

Lubrication system Wet sump

Engine oil

Type

Recommended engine classification

Quantity

Periodic oil change

With oil filter replace

Total amount

CAUTION:

Be sure to use motion modifiers. Pas“Energy Conservinwhich will cause cresulting in reduceperformance.

SPECIFICATIONS

8

1st 2.846

2nd 1.947

3rd 1.556

4th 1.333

5th 1.190

6th 1.083

Diamond

24°

81 mm

Tubeless

120/60 ZR17 (55 W)

el Bridgestone / BT56FE

Dunlop / D207FJ

Tubeless

180/55 ZR17 (73 W)

el Bridgestone / BT56RE

Dunlop / D207N

187 kg


8-2

Cooling system capacity (total amount) 2.15 L

Air filter Wet type element

Fuel

Type Regular unleaded gasoline

Fuel tank capacity 17 L

Fuel reserve amount 3.5 L

Carburetor

Type × quantity CVRD37 × 4

Manufacturer KEIHIN

Spark plug

Manufacturer/Type NGK / CR10EK

Gap 0.6 ~ 0.7 mm

Clutch type Wet, multiple-disc

Transmission

Primary reduction system Spur gear

Primary reduction ratio 1.955

Secondary reduction system Chain drive

Secondary reduction ratio 3.000

Transmission type Constant mesh 6-speed

Operation Left foot operation

Gear ratio

Chassis

Frame type

Caster angle

Trail

Tire

Front

Type

Size

Manufacturer/mod

Rear

Type

Size

Manufacturer/mod

Maximum load*

SP

8

Single disc brake

Right foot operation

DOT 4

Telescopic fork

Swingarm (link suspension)

Coil spring / oil damper

Coil spring / gas-oil damper

130 mm

120 mm

C.D.I.

A.C. magneto

tput 14 V, 320 W@ 5,000 r/min

GT12B-4

acity 12 V, 10 AH

Quartz bulb (halogen)


ECIFICATIONS

8-3

Air pressure (cold tire)

Up to 90 kg load*

Front 250 kPa; 2.50 kg/cm2; 2.50 bar

Rear 250 kPa; 2.50 kg/cm2; 2.50 bar

90 kg load ~ maximum load*



High speed riding



* Load is total weight of cargo, rider, passenger and accessories.

Wheels

Front

Type Cast

Size 17 × MT 3.50

Rear

Type Cast

Size 17 × MT 5.50

Brakes

Front

Type Dual disc brake

Operation Right hand operation

Fluid DOT 4

Rear

Type

Operation

Fluid

Suspension

Front

Type

Rear

Type

Shock absorbers

Front

Rear

Wheel travel

Front

Rear

Electrical

Ignition system

Charging system

Type

Standard ou

Battery

Type

Voltage, cap

Headlight type

SPECIFICATIONS

8


8-4

Bulb voltage, wattage × quantity

Headlight 12 V, 60/55 W × 2

Tail/brake light 12 V, 5/21 W × 1

Turn signal light 12 V, 21 W × 4

Auxiliary light 12 V, 5 W × 2

Meter light 12 V, 1.4 W × 2

Neutral indicator light LED

High beam indicator light LED

Turn indicator light LED

Fuel indicator light LED

Oil level/coolant temperature indicator light LED

Fuses

Main fuse 30 A

Headlight fuse 20 A

Signaling system fuse 20 A

Radiator fan fuse 7.5 A

Ignition fuse 15 A

Odometer fuse 7.5 A

SP

8

HOCS-0

AllMEUsunEx

M

ERSION TABLERIC TO IMPERIAL

nit Multiplier Imperial unit

7.23386.7940.07230.8679

ft·lbin·lbft·lbin·lb

2.2050.03527

lboz

0.6214 mph

0.62143.2811.0940.39370.03937

miftydinin

0.035270.061020.87990.2199

oz (IMP liq.)cu·inqt (IMP liq.)gal (IMP liq.)

(°C)

55.99714.22349/5 + 32

lb/inpsi (lb/in2)Fahrenheit (°F)


ECIFICATIONS

8-5

EAU01064

W TO USE THE CONVERSION TABLE2E

specification data in this manual are listed in SI andTRIC UNITS. e this table to convert METRIC unit data to IMPERIALit data..

ETRIC MULTIPLIER IMPERIAL

**mm × 0.03937 = **in

2 mm × 0.03937 = 0.08 in

CONVMET

Metric u

Torque

m·kgm·kgcm·kgcm·kg

Weight kgg

Speed km/hr

Distance

kmmmcmmm

Volume /Capacity

cc (cm3)cc (cm3)lt (liter)lt (liter)

Misc.kg/mmkg/cm2

Centigrade

9

CONSUMER INFORMATION

Identification number records............................................................. 9-1Key identification number ................................................................... 9-1Vehicle identification number.............................................................. 9-1Model label......................................................................................... 9-2

E_5eb_ConsumerTOC.fm Page 1 Thursday, November 18, 1999 4:08 PM

9

EAU01039

E_5eb_Consumer.fm Page 1 Thursday, November 18, 1999 4:09 PM

9-CO

IdeRec

EAU01043

hicle identification number vehicle identification number is

mped into the steering head pipe.ord this number in the space pro-d.

TE: vehicle identification number isd to identify your motorcycle andy be used to register your motor-le with the licensing authority inr state.

ehicle identification number

vehel lavidespafor len.

1.CA-02

2.

CA-02

3.CA-01

9-1

NSUMER INFORMATIONEAU02944

ntification number recordsord the key identification number,icle identification number and mod-bel information in the spaces pro-d for assistance when orderingre parts from a Yamaha dealer orreference in case the vehicle is sto-

KEY IDENTIFICATION NUMBER:E

VEHICLE IDENTIFICATION NUMBER:

E

MODEL LABEL INFORMATION:E

EAU01041

Key identification numberThe key identification number isstamped on the key tag. Record thisnumber in the space provided and useit for reference when obtaining a newkey.

VeThestaRecvide

NO@

Theusemacycyou@

1. Key identification number 1. V

MER INFORMATION

9

MThtiofopredYa

1.

E_5eb_Consumer.fm Page 2 Thursday, November 18, 1999 4:09 PM

CONSU

9-2

EAU01049

odel labele model label is affixed to the loca-n shown in the figure. Record the in-rmation on this label in the spaceovided. This information will be need- to order spare parts from yourmaha dealer.

Model label

D

f intit

ttakakakak

brbreaeattnowsw

git

iviviv

dentification number records ...................9-1dle speed adjustment ............................6-20ndicator lights..........................................3-2

Fuel indicator light...............................3-2High beam indicator light ....................3-2Neutral indicator light ..........................3-2Oil level/coolant temperature

indicator light....................................3-3Turn indicator light ..............................3-2

nspecting the brake fluid level ...............6-27

ey identification number .........................9-1

eft view...................................................2-1ight switch ............................................3-10uggage strap holders ...........................3-23

ain switch/Steering lock.........................3-1odel label ..............................................9-2

eutral indicator light ...............................3-2

il level/coolant temperature indicator light........................................................3-3il level / coolant temperature indicator light circuit check ...................................3-5

anel C....................................................6-8arking.....................................................5-5

E_5ebIX.fm Page 1 Thursday, November 18, 1999 4:09 PM

10-IN

AAirAirAn

BBaBrBrBrBr

CCaCaCaChCh

pCluCluCoCoCo

inCo

DDiaDigDimDrDrDr

nging the coolant .............................6-14cking the front and rear brake ds ....................................................6-26ch lever............................................3-11ch lever free play adjustment ...........6-25trols/Instruments................................2-3ling system ......................................6-13ling and panel removal and tallation .............................................6-6lings A and B ....................................6-6

nosis device......................................3-9al speedometer .................................3-7mer switch .........................................3-9e chain lubrication............................6-29e chain slack adjustment..................6-29e chain slack check..........................6-28

Fuel tank cap......................................... 3-13Fuse replacement.................................. 6-34

GGive safety the right of way ..................... 1-1

HHandlebar switches ................................. 3-9

Dimmer switch ................................... 3-9Engine stop switch ........................... 3-10Horn switch ...................................... 3-10Light switch ...................................... 3-10Pass switch........................................ 3-9Start switch ...................................... 3-10Turn signal switch ............................ 3-10

Headlight bulb replacement ................... 6-35Helmet holder ........................................ 3-17High beam indicator light ......................... 3-2Horn switch ........................................... 3-10

LLL

MMM

NN

OO

O

PPP

EX

ilter ..................................................6-17take duct ........................................6-19heft alarm (optional) ........................3-12

ery ...................................................6-33e and clutch lever lubrication...........6-31e fluid replacement .........................6-28e light switch adjustment.................6-25e pedal lubrication...........................6-30

le inspection and lubrication ............6-30uretor adjustment ...........................6-20.........................................................7-1

EEngine break-in ....................................... 5-5Engine oil .............................................. 6-10Engine stop switch................................. 3-10

FFront brake lever ................................... 3-11Front fork adjustment............................. 3-17Front fork inspection .............................. 6-32Front wheel installation .......................... 6-38Front wheel removal .............................. 6-37Fuel ....................................................... 3-13Fuel indicator light ................................... 3-2Fuel indicator light circuit check ............... 3-6Fuel tank breather hose......................... 3-14

IIII

I

KK

L

INDEX

PaPePre

RReReReReReRe

fra

Rig

SSeShShSidSid

cSidSpSpStaStaStaStaSteStoStoSu

E_5ebIX.fm Page 2 Thursday, November 18, 1999 4:09 PM

ats..................................................... 3-15ifting .................................................... 5-4ift pedal ............................................. 3-11estand .............................................. 3-23estand/clutch switch operation

heck .................................................. 3-24estand lubrication ............................. 6-31ark plug inspection .............................. 6-9ecifications .......................................... 8-1rter (choke) “ ”.............................. 3-15rting a warm engine............................ 5-3rting the engine .................................. 5-1rt switch............................................ 3-10ering inspection ................................ 6-32rage.................................................... 7-4rage compartment ............................ 3-17pporting the motorcycle ..................... 6-37

Valve clearance adjustment .................. 6-21Vehicle identification number................... 9-1

WWheel bearings ..................................... 6-33Wheels.................................................. 6-24

ss switch ............................................. 3-9riodic maintenance and lubrication ...... 6-3-operation check list ........................... 4-1

ar brake pedal ................................... 3-12ar shock absorber adjustment ........... 3-19ar suspension lubrication................... 6-31ar wheel installation........................... 6-40ar wheel removal............................... 6-39commended combinations of the ont fork and the rear shock bsorber settings................................. 3-22ht view................................................ 2-2

TTachometer............................................. 3-8Tail/brake light bulb replacement........... 6-36Throttle cable and grip lubrication.......... 6-30Throttle cable free play inspection ......... 6-21Tips for reducing fuel consumption.......... 5-4Tires...................................................... 6-21Tool kit .................................................... 6-1Troubleshooting .................................... 6-40Troubleshooting chart ........................... 6-41Turn indicator light................................... 3-2Turn signal light bulb replacement......... 6-36Turn signal switch ................................. 3-10

V

PRINTED IN JAPAN99 · 11 - 1.9 × 1 CR

(E)

PRINTED ON RECYCLED PAPER

YAMAHA MOTOR CO., LTD.

YZF-R6 - # YAMAHA - Genuine Spare Parts Catalogue

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