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SERVICE MANUAL AEP ModelUK Model
E Model
XM-ZR604
STEREO POWER AMPLIFIER
Circuit system OTL (output transformerless) circuitPulse power supply
Inputs RCA pin jacksHigh level input connector
Input level adjustment range0.3 – 6 V (RCA pin jacks),2.8 – 12 V (High level input)
Outputs Speaker terminalsSpeaker impedance 2 – 8 Ω (stereo)
4 – 8 Ω (when used as a bridging amplifier)Maximum output 4 speakers: 110 W × 4 (at 4 Ω)
3 speakers: 150 W × 2 (at 2 Ω) + 300 W × 1 (BTL, at 4 Ω)Rated output (supply voltage at 14.4 V)
4 speakers:60 W × 4 (20 Hz – 20 kHz, 1% THD, at 4 Ω)65 W × 4 (20 Hz – 20 kHz, 0.1% THD, at 2 Ω)
Frequency response 5 Hz – 50 kHz ( dB)Harmonic distortion 0.005% or less (at 1 kHz, 4 Ω)Low-pass filter 80 Hz, –18 dB/octHigh-pass filter 80 Hz, –12 dB/octPower requirements 12 V DC marine battery (negative ground)Power supply voltage 10.5 – 16 VCurrent drain at rated output : 33 A (4 Ω, 60 W × 4)
Remote input : 1 mADimensions Approx. 396 × 55 × 256 mm (w/h/d)
not incl. projecting parts and controlsMass Approx. 3.1 kg not incl. accessoriesSupplied accessories Mounting screws (4)
High level input cord (1)Protection cap (1)
Design and specifications are subject to change withoutnotice.
SPECIFICATIONS
+0–3
Ver. 1.1 2007. 08
9-887-768-022007H04-1
© 2007. 08
Sony CorporationeVehicle Division
Published by Sony Techno Create Corporation
Photo: Red Logo
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TABLE OF CONTENTS
1. GENERALLocation and Function of Controls .......................................... 3Connections ............................................................................. 4
2. DISASSEMBLY2-1. Bottom Plate ........................................................................ 72-2. MAIN Board Section .......................................................... 82-3. MAIN Board ....................................................................... 8
3. DIAGRAMS3-1. Block Diagram .................................................................... 93-2. Printed Wiring Board ........................................................ 113-3. Schematic Diagram –Main Section (1/2)– ........................ 123-4. Schematic Diagram –Main Section (2/2)– ........................ 13
4. EXPLODED VIEWS4-1. Main Heat Sink Section .................................................... 154-2. MAIN Board Section ........................................................ 16
5. ELECTRICAL PARTS LIST ........................................ 17
XM-ZR604
PROTECTOR OPERATION CHECK
Thermal Protect1. Short across TH901 with the power on.2. Verify that the protector is operated and D918 illuminates green.
When input the signal and verify that there is no output on theSP-OUT even when the volume is increased.
3. Verify that the protector is released and there is an output on theSP-OUT when the short is removed.
4. Likewise, perform items 1 to 3 for TH902 and TH903.
Over Current Protect1. Short between the positive and negative sides of the speaker
output terminals CN903 and CN904 (1/2) with the power on.(Perform this shorting for each channel on FRONT and REAR.)
2. Verify that the protector is operated and D918 illuminates red.3. Verify that the protector is not released and D918 remains red
even when the short is removed.4. Verify that the protector is released and D918 illuminates green
when the power is turned off and then on again.
Offset Protect1. Short between the +12V terminal of CN904 (2/2) and the (L+R)
+ or (L+R) – of the speaker output terminal CN904 (1/2).(Short between +12V terminal and (L+R) + and between +12Vterminal and (L+R) –.)
2. Verify that the protector is operated and D918 illuminates red.3. Verify that the protector is not released and D918 remains red
even when the short is removed.4. Verify that the protector is released and D918 illuminates green
when the power is turned off and then on again.
UNLEADED SOLDERBoards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.(Caution: Some printed circuit boards may not come printed withthe lead free mark due to their particular size.)
: LEAD FREE MARKUnleaded solder has the following characteristics.• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.Ordinary soldering irons can be used but the iron tip has to beapplied to the solder joint for a slightly longer time.Soldering irons using a temperature regulator should be set toabout 350°C.Caution: The printed pattern (copper foil) may peel away if theheated tip is applied for too long, so be careful!
• Strong viscosityUnleaded solder is more viscous (sticky, less prone to flow)than ordinary solder so use caution not to let solder bridgesoccur such as on IC pins, etc.
• Usable with ordinary solderIt is best to use only unleaded solder but unleaded solder mayalso be added to ordinary solder.
Notes on Chip Component Replacement• Never reuse a disconnected chip component.• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINEWITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND INTHE PARTS LIST ARE CRITICAL TO SAFE OPERATION.REPLACE THESE COMPONENTS WITH SONY PARTS WHOSEPART NUMBERS APPEAR AS SHOWN IN THIS MANUAL ORIN SUPPLEMENTS PUBLISHED BY SONY.
Ver. 1.1
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XM-ZR604SECTION 1GENERAL This section is extracted
from instruction manual.
Location and Function of Controls
Ubicación y función de los controles
Local e função dos controles
POWER/PROTECTOR
Precautions• This unit is designed for negative ground 12 V
DC operation only.• Use speakers with an impedance of 2 to 8 Ω
(4 to 8 Ω when used as a bridging amplifier).• Do not connect any active speakers (with built-
in amplifiers) to the speaker terminals of theunit. Doing so may damage the active speakers.
• Avoid installing the unit in areas subject to:— high temperatures such as from direct
sunlight or hot air from the heater— rain or moisture— dust or dirt.
• If your car is parked in direct sunlight and thereis a considerable rise in temperature inside thecar, allow the unit to cool down before use.
• When installing the unit horizontally, be surenot to cover the fins with the floor carpet etc.
• If this unit is placed too close to the car audiounit or antenna, interference may occur. In thiscase, relocate the amplifier away from the caraudio unit or antenna.
• If no power is being supplied to the car audiounit, check the connections.
• This power amplifier employs a protectioncircuit* to protect the transistors and speakers ifthe amplifier malfunctions. Do not attempt totest the protection circuits by covering the heatsink or connecting improper loads.
• Do not use the unit on a weak battery as itsoptimum performance depends on a goodpower supply.
• For safety reasons, keep your car audio unitvolume moderate so that you can still hearsounds outside your car.
Fuse ReplacementIf the fuse blows, check the power connectionand replace both the fuses. If the fuse blowsagain after replacement, there may be an internalmalfunction. In such a case, consult your nearestSony dealer.
1 POWER/PROTECTOR indicatorLights up in green during operation.When the PROTECTOR is activated theindicator will change from green to red.When the PROTECTOR is activated refer tothe Troubleshooting Guide.
2 LEVEL adjustment controlThe input level can be adjusted with thiscontrol. Turn it in the clockwise directionwhen the output level of the car audio unitseems low.
3 HPF switchWhen the HPF switch is set to ON, the High-pass filter (80 Hz) is effective.
4 LPF switchWhen the LPF switch is set to ON, the Low-pass filter (80 Hz) is effective.
1 Indicador POWER/PROTECTORSe ilumina en verde durante el uso.Si se activa PROTECTOR, el indicadorcambiará de verde a rojo.Si se activa PROTECTOR, consulte la Guía desolución de problemas.
2 Control de ajuste LEVELMediante este control se puede ajustar elnivel de entrada. Gírelo en el sentido de lasagujas del reloj si el nivel de salida delsistema de audio para automóvil parece bajo.
3 Interruptor HPFCuando el interruptor HPF está ajustado enON, se activa el filtro de paso alto (80 Hz).
4 Interruptor LPFCuando el interruptor LPF está ajustado enON, se activa el filtro de paso bajo (80 Hz).
1 Indicador POWER/PROTECTORA luz fica verde durante a operação.Quando PROTECTOR for ativado, oindicador mudará de verde para vermelho.Quando PROTECTOR for ativado, consulte aSolução de problemas.
2 Controle de ajuste LEVELO nível de entrada pode ser ajustado comesse controle. Gire-o no sentido horárioquando o nível de saída do rádio automotivoestiver baixo.
WarningWhen replacing the fuse, be sure to use onematching the amperage stated above the fuseholder. Never use a fuse with an amperage ratingexceeding the one supplied with the unit as thiscould damage the unit.
* Protection circuitThis amplifier is provided with a protection circuitthat operates in the following cases:— when the unit is overheated— when a DC current is generated— when the speaker terminals are short-circuited.The color of the POWER/PROTECTOR indicator willchange from green to red, and the unit will shutdown.If this happens, turn off the connected equipment,take out the cassette tape or disc, and determinethe cause of the malfunction. If the amplifier hasoverheated, wait until the unit cools down beforeuse.
If you have any questions or problemsconcerning your unit that are not covered in thismanual, please consult your nearest Sony dealer.
(80Hz)LPF
LEVELREAR
OFF ON12
4
6 0.3V
0.5
(80Hz)HPF
LEVELFRONT
OFF ON12
4
6 0.3V
0.5
3 Interruptor HPFQuando o interruptor HPF for ajustado paraON, o filtro de passagem alta (80 Hz) estaráativo.
4 Interruptor LPFQuando o interruptor LPF for ajustado paraON, o filtro de passagem baixa (80 Hz) estaráativo.
Disposal of Old Electrical &Electronic Equipment (Applicable inthe European Union and otherEuropean countries with separatecollection systems)
This symbol on the product or on its packaging indicatesthat this product shall not be treated as householdwaste. Instead it shall be handed over to the applicablecollection point for the recycling of electrical andelectronic equipment. By ensuring this product isdisposed of correctly, you will help prevent potentialnegative consequences for the environment and humanhealth, which could otherwise be caused byinappropriate waste handling of this product. Therecycling of materials will help to conserve naturalresources. For more detailed information aboutrecycling of this product, please contact your local CivicOffice, your household waste disposal service or the shopwhere you purchased the product.
The manufacturer of this product is Sony Corporation,1-7-1 Konan Minato-ku Tokyo, 108-0075 Japan.The Authorized Representative for EMC and productsafety is Sony Deutschland GmbH, Hedelfinger Strasse61, 70327 Stuttgart, Germany. For any service orguarantee matters please refer to the addresses given inseparate service or guarantee documents.
AvisoQuando substituir o fusível, verifique se estáutilizando um fusível com a amperagem idênticaà indicada no fusível que retirou. Nunca utilizeum fusível com uma amperagem superior à doaparelho porque pode provocar uma avaria.
* Circuito de proteçãoEste amplificador está equipado com um circuitode proteção que funciona nas seguintes situações:— se houver sobreaquecimento do aparelho— se for gerada corrente CC— se ocorrer um curto-circuito nos terminais dos
alto-falantes.A cor do indicador POWER/PROTECTOR muda deverde para vermelho e o aparelho é desligado.Se isso acontecer, desligue o equipamento, retire afita cassete ou o disco e verifique a causa daavaria. Se houver sobreaquecimento do aparelho,aguarde até que este arrefeça antes de voltar autilizá-lo.
Se tiver dúvidas ou problemas referentes aoaparelho que não se encontrem neste manual,consulte o distribuidor Sony mais próximo.
Precauções
Precauciones• Esta unidad está diseñada para utilizarse sólo
con cc de 12 V negativo a masa.• Emplee altavoces con impedancia de 2 a 8 Ω (de
4 a 8 Ω cuando se utilice como amplificador enpuente).
• No conecte altavoces activos (conamplificadores incorporados) a los terminalesde altavoz de la unidad, ya que puede dañardichos altavoces.
• Evite instalar la unidad en lugares expuestos a:— altas temperaturas, como a la luz solar
directa o al aire caliente de la calefacción— la lluvia o la humedad— suciedad o polvo
• Si aparca el automóvil bajo la luz solar directa yse produce un considerable aumento detemperatura en el interior, deje que la unidad seenfríe antes de utilizarla.
• Si instala la unidad horizontalmente, asegúresede no cubrir las aletas con la moqueta del suelo,etc.
• Si coloca la unidad demasiado cerca del sistemade audio para automóvil o de la antena, puedenproducirse interferencias. En este caso, instale elamplificador alejado de dichos dispositivos.
• Si el sistema de audio para automóvil no recibealimentación, compruebe las conexiones.
• Este amplificador de potencia emplea uncircuito de protección* para proteger lostransistores y los altavoces en caso de que dichoamplificador presente fallos de funcionamiento.No intente someter a prueba los circuitos deprotección cubriendo el disipador de calor oconectando cargas inadecuadas.
• No utilice la unidad si la batería se estáagotando, ya que el rendimiento óptimo dedicha unidad depende de un buen suministrode alimentación.
• Por razones de seguridad, mantenga elvolumen del sistema de audio para automóvilen un nivel moderado de forma que sea posibleoír los sonidos del exterior del automóvil.
Sustitución del fusibleSi el fusible se funde, compruebe la conexión dealimentación y sustituya ambos fusibles. Si elfusible se funde de nuevo después de sustituirlo,es posible que exista un fallo de funcionamientointerno. En este caso, póngase en contacto con eldistribuidor Sony más próximo.
• Este aparelho foi concebido para operar apenascom CC de 12 V fio terra.
• Utilize alto-falantes com uma impedância de 2 a8 Ω (4 a 8 Ω quando utilizado comoamplificador em ponte).
• Não ligue alto-falantes ativos (comamplificação) aos terminais dos alto-falantes doaparelho. Se o fizer, pode provocar avarias nosalto-falantes ativos.
• Evite instalar o aparelho em zonas:— em que esteja exposto a altas temperaturas
como, por exemplo, à luz direta dos raiossolares ou ao ar quente proveniente doaquecedor
— em que esteja exposto à chuva ou umidade— em que esteja exposto ao pó ou sujeira.
• Se o automóvel estiver estacionado ao sol e atemperatura no seu interior subirconsideravelmente, deixe o aparelho arrefecerantes utilizá-lo.
• Quando instalar o aparelho horizontalmente,não tape a grelha de ventilação com o tapeteetc.
• Se colocar o aparelho muito perto do rádioautomotivo ou da antena, podem ocorrerinterferências. Se isso acontecer, afaste oamplificador do rádio automotivo ou da antenado automóvel.
• Se o aparelho não estiver recebendo corrente,verifique as conexões.
• Este amplificador de potência possui umcircuito de proteção* que protege ostransistores e as colunas, se o amplificadorfuncionar mal. Não teste os circuitos deproteção tapando as aberturas de arrefecimentoou ligando-os a cargas inadequadas.
• Não utilize o aparelho com a bateria fraca, poispara que funcione em condições adequadas,deve haver uma boa fonte de alimentação.
• Por razões de segurança, mantenha o volumedo rádio automotivo a um nível moderado parapoder ouvir os sons do exterior.
Substituir o fusívelSe o fusível queimar, verifique as conexões dealimentação e substitua os dois fusíveis. Se,depois de o ter substituído, o fusível voltar aqueimar, pode existir uma avaria interna. Nessecaso, consulte o distribuidor da Sony maispróximo.
AdvertenciaAl sustituir el fusible, asegúrese de utilizar unocuyo amperaje coincida con el especificado en elportafusible. No utilice nunca un fusible con unamperaje superior al del suministrado con launidad, ya que podría dañar la unidad.
* Circuito de protecciónEste amplificador dispone de un circuito deprotección que se activa en los siguientes casos:— Si la unidad se calienta excesivamente— Si se genera corriente cc— Si se produce un cortocircuito en los terminales
de altavozEl color del indicador POWER/PROTECTORcambiará de verde a rojo y la unidad sedesactivará.Si esto ocurre, desactive el equipo conectado,extraiga la cinta de casete o el disco y determine lacausa del fallo de funcionamiento. Si elamplificador se ha sobrecalentado, espere hastaque la unidad se enfríe antes de volver a utilizarla.
Si desea realizar alguna consulta o solucionaralgún problema relativos a la unidad que noaparezcan en este manual, póngase en contactocon el distribuidor Sony más próximo.
Tratamiento de los equiposeléctricos y electrónicos al final desu vida útil (aplicable en la UniónEuropea y en países europeos consistemas de recogida selectiva deresiduos)
Este símbolo en el equipo o el embalaje indica que elpresente producto no puede ser tratado como residuosdomésticos normales, sino que debe entregarse en elcorrespondiente punto de recogida de equipos eléctricosy electrónicos. Al asegurarse de que este producto sedesecha correctamente, Ud. ayuda a prevenir lasconsecuencias negativas para el medio ambiente y lasalud humana que podrían derivarse de la incorrectamanipulación en el momento de deshacerse de esteproducto. El reciclaje de materiales ayuda a conservarlos recursos naturales. Para recibir informacióndetallada sobre el reciclaje de este producto, póngase encontacto con el ayuntamiento, el punto de recogida máscercano o el establecimiento donde ha adquirido elproducto.
El fabricante de este producto es Sony Corporation, 1-7-1 Konan, Minato-ku, Tokio, 108-0075 Japón.El representante autorizado para la aplicación de ladirectiva EMC y la seguridad de los productos es SonyDeutschland GmbH, Hedelfinger Strasse 61, 70327Stuttgart, Alemania. Para cualquier cuestión relacionadacon el servicio técnico o la garantía, consulte lasdirecciones facilitadas en los documentos de garantía oservicio técnico.
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XM-ZR604
Precaución
Power Connection Wires (not supplied)Cables de conexión de alimentación (no suministrados)Cabos de conexão à corrente (não fornecidos)
Make the terminal connections as illustrated below.Realice las conexiones de terminal como se ilustra a continuación.Ligue os terminais conforme exibido na figura abaixo.
Pass the wires through the cap, connect the wires, then cover the terminals with the cap.NoteWhen you tighten the screw, be careful not to apply too much torque* as doing so may damage the screw.* The torque value should be less than 1 N•m.
Pase los cables a través de la cubierta, conéctelos y cubra los terminales con dichacubierta.NotaAl apretar el tornillo, tenga cuidado de no aplicar demasiada fuerza de torsión*, ya que puede dañarlo.* El valor de fuerza de torsión debe ser inferior a 1 N•m.
Passe o fio pela capa de proteção, ligue-o e depois tape os terminais com a capa deproteção.NotaAperte bem o parafuso, mas não com demasiada força * para evitar danificá-lo.* O torque aplicado deve ser inferior a 1 N•m.
to a metal point of the cara un punto metálico delautomóvila um ponto metálico doautomóvel
REM +12V GND
REM +12V GND
3 3
c
Cautions
Cuidado
Connections/Conexiones/Conexões
Fuse (50 A)Fusible (50 A)Fusível (50 A) +12 V car battery
Batería de automóvil de +12 VBateria do automóvel de +12 V
Car audio unitSistema de audio para
automóvilRádio automotivo
Remote output *1
Salida remota*1
Saída remota *1
(REM)
less than 450 mm (18 in)menos de 450 mmmenos de 450 mm
Notas sobre la fuente de alimentación• Conecte el cable de la fuente de alimentación de
+12 V sólo después de haber conectado los otroscables.
• Asegúrese de conectar firmemente el cable detoma a tierra de la unidad a un punto metálico delautomóvil. Una conexión floja puede causar fallosde funcionamiento del amplificador.
• Compruebe que conecta el cable de control remotodel sistema de audio para automóvil al terminalremoto.
• Si utiliza un sistema de audio para automóvil sinsalida remota en el amplificador, conecte elterminal de entrada remota (REMOTE) a la fuentede alimentación auxiliar.
• Emplee el cable de la fuente de alimentación conun fusible fijado (50 A).
Notes on the power supply• Connect the +12 V power supply wire only after all
the other wires have been connected.• Be sure to connect the ground wire of the unit
securely to a metal point of the car. A looseconnection may cause a malfunction of theamplifier.
• Be sure to connect the remote control wire of thecar audio unit to the remote terminal.
• When using a car audio unit without a remoteoutput on the amplifier, connect the remote inputterminal (REMOTE) to the accessory power supply.
• Use a power supply wire with a fuse attached(50 A).
Notas sobre o fornecimento de corrente• Ligue o cabo de conexão à corrente de +12 V
somente depois de ter conectado todos os outroscabos.
• Conecte o fio terra do aparelho a um pontometálico do automóvel. Uma conexão mal feitapode avariar o amplificador.
• Verifique se conectou o cabo do controle remotodo rádio automotivo ao terminal remoto.
• Quando utilizar um rádio automotivo sem saídapara telecomando no amplificador, conecte oterminal de entrada remota (REMOTE) à fonte dealimentação para acessórios.
• Utilize um cabo de alimentação com um fusívelincorporado (50 A).
*2
• Before making any connections, disconnect theground terminal of the car battery to avoid shortcircuits.
• Be sure to use speakers with an adequate powerrating. If you use small capacity speakers, theymay be damaged.
• This is a Phase-Inverted Amplifier.• Do not connect the # terminal of the speaker
system to the car chassis, and do not connect the# terminal of the right speaker with that of theleft speaker.
• Install the input and output cords away from thepower supply wire as running them close togethercan generate some interference noise.
• Antes de realizar las conexiones, desconecte elterminal de toma a tierra de la batería delautomóvil para evitar cortocircuitos.
• Asegúrese de utilizar altavoces con una potencianominal adecuada. Si emplea altavoces decapacidad reducida, pueden dañarse.
• Este amplificador es de fase invertida.• No conecte el terminal # del sistema de altavoces
al chasis del automóvil, ni el terminal # delaltavoz derecho al del altavoz izquierdo.
• Instale los cables de entrada y salida alejados delcable de la fuente de alimentación, ya que en casocontrario puede generarse ruido porinterferencias.
• Esta unidad es un amplificador de alta potencia.Por tanto, puede no funcionar a plenorendimiento si se utiliza con los cables de altavozsuministrados con el automóvil.
• Si el automóvil está equipado con un sistema deordenador para la navegación o para otrafinalidad, no desconecte el conductor de toma atierra de la batería del automóvil. Si lo desconecta,la memoria del ordenador puede borrarse. Paraevitar cortocircuitos al realizar las conexiones,desconecte el cable de la fuente de alimentaciónde +12 V hasta conectar todos los cables.
• Antes de executar qualquer conexão, desligue oterminal terra da bateria do automóvel para evitarcurto-circuitos.
• Verifique se as colunas utilizadas têm umapotência nominal adequada. Se utilizar colunas debaixa capacidade, pode danificá-las.
• Este amplificador é um amplificador de faseinvertida.
• Não ligue o terminal # do sistema de colunas aochassis do automóvel nem o terminal # da colunadireita ao terminal da coluna esquerda.
• Instale os cabos de entrada e de saída longe docabo de alimentação de corrente porque seestiverem muito perto podem gerar interferências.
• Este aparelho é um amplificador de grandepotência. Como tal, é possível que não consigautilizá-lo com a potência máxima se usar os cabospara colunas fornecidos com o automóvel.
• Se o automóvel estiver equipado com umcomputador de bordo para navegação, não retireo fio de conexão terra da bateria do automóvel. Sedesligar o fio, a memória do computador éapagada. Para evitar curtos-circuitos quando fizeras conexões, ligue o cabo de conexão à corrente de+12 V somente depois de ligar todos os outroscabos.
• All power wires connected to the positive batterypost should be fused within 450 mm (18 in) of thebattery post, and before they pass through anymetal.
• Make sure that the vehicle’s battery wiresconnected to the vehicle (ground to chassis)*2 areof a wire gauge at least equal to that of the mainpower wire connected from the battery to theamplifier.
• During full-power operation, a current of morethan 50 A will run through the system. Therefore,make sure that the wires to be connected to the+12 V and GND terminals of this unit are at least10-Gauge (AWG-10) or have a sectional area ofmore than 5 mm 2 ( 7/32 in2).
• Todos os fios de alimentação conectados ao polopositivo da bateria devem ser ligados a 450 mm dopolo da bateria antes de passar por qualquer metal.
• Verifique se os fios da bateria conectados aoveículo (do terra ao chassis) *2 são, pelo menos, damesma espessura que o fio de alimentação principalque conecta a bateria ao amplificador.
• Durante o funcionamento com potência total, osistema é percorrido por uma corrente superior a50 A. Assim, verifique se os cabos que vai ligar aosterminais +12 V e GND deste aparelho têm umacapacidade superior a 10-Gauge (AWG-10) ou umaseção superior a 5 mm 2.
Instalación
Instalação
1
Installation
Mount the unit as illustrated.Monte la unidad tal como se muestraen la ilustración.Monte o aparelho conforme exibidona figura.
Before Installation• Mount the unit either inside the trunk or under
a seat.• Choose the mounting location carefully so the
unit will not interfere with the normalmovements of the driver and it will not beexposed to direct sunlight or hot air from theheater.
• Do not install the unit under the floor carpet,where the heat dissipation from the unit will beconsiderably impaired.
First, place the unit where you plan to install it,and mark the positions of the 4 screw holes onthe mounting board (not supplied). Then drill a 3mm ( 1/ 8 in) pilot hole at each mark and mountthe unit onto the board with the suppliedmounting screws. The mounting screws are all15 mm (19/ 32 in) long, so make sure that themounting board is thicker than 15 mm ( 19/ 32 in).
Antes de realizar la instalación• Monte la unidad en el interior del maletero o
debajo de un asiento.• Elija cuidadosamente el lugar de instalación de
forma que la unidad no dificulte las maniobrasnormales del conductor y no quede expuesta ala luz solar directa ni al aire caliente de lacalefacción.
• No instale la unidad debajo de la moqueta delsuelo, en cuyo caso la disipación de calor de lamisma disminuirá considerablemente.
En primer lugar, coloque la unidad donde tengaprevisto instalarla y marque sobre la superficiedel tablero de montaje (no suministrado) lasposiciones de los 4 orificios para los tornillos. Acontinuación, perfore los orificios con undiámetro de aproximadamente 3 mm y monte launidad sobre el tablero con los tornillos demontaje suministrados. Ya que la longitud deestos tornillos es de 15 mm, compruebe que elgrosor del tablero de montaje sea superior a15 mm.
Antes de fazer a instalação• Monte o aparelho dentro do porta-mala ou por
baixo do banco.• Escolha cuidadosamente o local de montagem
de modo que o aparelho não interfira nosmovimentos normais do motorista e não fiqueexposto à luz dos raios solares nem ao arquente proveniente do sistema de aquecimento.
• Não instale o aparelho por baixo do tapete docarro porque impedirá a dissipação de calor doaparelho.
Em primeiro lugar, coloque o aparelho no localonde pretende instalá-lo e marque as posiçõesdos 4 furos para os parafusos na placa demontagem (não fornecida). Depois, faça um furode 3 mm em cada marca e monte o aparelho naplaca, utilizando os parafusos de montagemfornecidos. Como os parafusos de montagem têm15 mm de comprimento, deve verificar se a placade montagem tem uma espessura superior a15 mm.
*1 If you have the factory original or some other car audio unit without a remote output for theamplifier, connect the remote input terminal (REMOTE) to the accessory power supply.In High level input connection, car audio unit can also be activated without need for REMOTEconnection. However, this function is not guaranteed for all car audio units.
*1 Si dispone del sistema de audio para automóvil original de fábrica o de otro sistema sin una salidaremota para el amplificador, conecte el terminal de entrada remota (REMOTE) a la fuente dealimentación auxiliar.En la conexión de entrada de alto nivel, el sistema de audio para automóvil también puede activarsesin necesidad de conexión REMOTE. No obstante, esta función no se garantiza en todos los sistemasde audio para automóvil.
*1 Se tiver o rádio automotivo original fornecido de fábrica ou outro sistema de som para automóvel semuma saída remota no amplificador, ligue o terminal de entrada remota (REMOTE) à fonte dealimentação para acessórios.Na conexão de entrada de nível alto, o rádio automotivo também pode ser ligado sem necessidadede conexão REMOTE. No entanto, essa função não é garantida em todos os rádios automotivos.
• Todos los cables de alimentación conectados al polopositivo de la batería deben conectarse a un fusiblesituado a menos de 450 mm del polo de la batería,y antes de pasar por ninguna pieza metálica.
• Asegúrese de que los cables de la batería delvehículo conectados al mismo (a la masa delchasis)*2 tienen una anchura igual o superior a ladel cable de alimentación principal que conecta labatería con el amplificador.
• Durante el funcionamiento a pleno rendimiento,fluye por el sistema una corriente superior a 50 A.Por tanto, compruebe que los cables que va aconectar a los terminales de +12 V y GND de estaunidad son del calibre 10 (AWG 10) como mínimo opresentan un área de sección superior a 5 mm 2.
• This unit is a high powered amplifier. Therefore, itmay not perform to its full potential if used withthe speaker cords supplied with the car.
• If your car is equipped with a computer systemfor navigation or some other purpose, do notremove the ground wire from the car battery. Ifyou disconnect the wire, the computer memorymay be erased. To avoid short circuits whenmaking connections, disconnect the +12 V powersupply wire until all the other wires have beenconnected.
5
XM-ZR604
4-Speaker SystemSistema de 4 altavocesSistema de 4 alto-falantes
13-Speaker SystemSistema de 3 altavocesSistema de 3 alto-falantes
2
2-Way SystemSistema de 2 víasSistema de 2 vias
3
Speaker ConnectionsTurn on or off the LPF and HPF switch at the unit rear as illustrated below.
Conexiones de los altavocesEncienda o apague los interruptores LPF y HPF situados en la parte posterior de la unidad, como se muestra a continuación.
Conexões dos alto-falantesLigue ou desligue os interruptores LPF e HPF da parte de trás do rádio automotivo, conforme mostrado nas ilustrações.
(80Hz)
OFF ON
LPF(80Hz)
OFF ON
HPF(80Hz)
OFF ON
LPF(80Hz)
OFF ON
HPF
RL
Notes• In this system, the volume of the subwoofer will be
controlled by the car audio unit fader control.• In this system, the output signals to the subwoofer
will be the combination of both the REAR L and RINPUT jacks or the REAR high level input connectorsignals.
Notas• En este sistema, el volumen del altavoz
potenciador de graves se controla mediante elcontrol de equilibrio entre altavoces del sistema deaudio para automóvil.
• En este sistema, las señales de salida que recibe elaltavoz potenciador de graves serán lacombinación de las tomas REAR L y R INPUT o delas señales del conector de entrada de alto nivelREAR.
Front speaker (min. 2 Ω)Altavoces delanteros (mín. 2 Ω)Alto-falantes frontais (min. 2 Ω)
Notas• Neste sistema, o volume do subwoofer é
comandado pelo controle de fader do som doautomóvel.
• Neste sistema, os sinais de saída para o subwooferserão uma combinação das tomadas REAR L e RINPUT ou dos sinais do conector de entrada denível alto REAR.
Rear speaker (min. 2 Ω)Altavoces traseros (mín. 2 Ω)Alto-falantes traseiros (min. 2 Ω)
LeftIzquierdoEsquerdo
RightDerechoDireito
Subwoofer (min. 4 Ω)Altavoz potenciador de graves (mín. 4 Ω)Subwoofer (mín. 4 Ω)
Full range speakers (min. 2 Ω)Altavoces de gama completa (mín. 2 Ω)Alto-falantes de gama total (min. 2 Ω)
(80Hz)
OFF ON
LPF(80Hz)
OFF ON
HPF
Subwoofer (min. 2 Ω)Altavoz potenciador de graves (mín. 2 Ω)Subwoofer (mín. 2 Ω)
Full range speakers (min. 2 Ω)Altavoces de gama completa (mín. 2 Ω)Alto-falantes de gama total (min. 2 Ω)
NoteIn this system, the volume of the subwoofer will be controlled by the car audio unit fader control.
NotaEn este sistema, el volumen del altavoz potenciador de graves se controla mediante el control de equilibrioentre altavoces del sistema de audio para automóvil.
NotaNeste sistema, o volume dos subwoofers será comandado pelo controle de fader do som do automóvel.
LeftIzquierdoEsquerdo
RightDerechoDireito
LeftIzquierdoEsquerdo
RightDerechoDireito
LeftIzquierdoEsquerdo
RightDerechoDireito
LeftIzquierdoEsquerdo
RightDerechoDireito
6
XM-ZR604
High Level Input ConnectionConexión de entrada de alto nivelConexão de entrada de nível elevado
Line Input ConnectionConexión de entrada de líneaConexão de entrada de linha
B
A
Input Connections/Conexiones de entrada/Conexões de entrada
RearTraserosTraseira
FrontDelanterosFrontal
Front right speaker outputSalida del altavoz delantero derechoSaída do alto-falante dianteiro direito
Rear right speaker outputSalida del altavoz trasero derechoSaída do alto-falante traseiro direito
Car audio unitSistema de audio para
automóvilRádio automotivo
WhiteBlancoBranco
GreyGrisCinza
2
Car audio unitSistema de audio para
automóvilRádio automotivo
GreenVerdeVerde
PurpleVioletaVioleta
Front left speaker outputSalida del altavoz delantero izquierdoSaída do alto-falante frontal esquerdo
Rear left speaker outputSalida del altavoz trasero izquierdoSaída do alto-falante traseiro esquerdo
LINE OUTLINE OUT
StripedCon rayasCom Listra
StripedCon rayasCom Listra
StripedCon rayasCom Listra
StripedCon rayasCom Listra
L R L R
FRONT REAR
High Level Input ConnectorConector de entrada de alto nivelConector de entrada de nível alto
GreyGrisCinza
WhiteBlancoBranca
Striped/WhiteCon rayas/BlancoCom Listra/Branca
Striped/GreyCon rayas/GrisCom Listra/Cinza
GreenVerdeVerde
PurpleVioletaVioleta
Striped/PurpleCon rayas/VioletaCom Listra/Violeta
Striped/GreenCon rayas/VerdeCom Listra/Verde
Dimensions/Dimensiones/DimensõesUnit: mm (in)Unidad: mmUnidade: mm
237
(9 3 /
8)
256
(10
1 /8)
339 (13 3/ 8 )
55(2 1/ 4)
396 (15 5/ 8)
ø 6 (1/ 4)339 (13 3/ 8 )
7
XM-ZR604SECTION 2
DISASSEMBLY
Note : This set can be disassemble according to the following sequence.
Note : Follow the disassembly procedure in the numerical order given.
2-1. BOTTOM PLATE
2-1. BOTTOM PLATE(Page 7)
2-2. MAIN BOARD SECTION (Page 8)
SET
2-3. MAIN BOARD (Page 8)
4 bottom plate
2 three screws (+BTP 3 × 6)
3 screw (+BVST 3 × 6)
1 three screws (+BTP 3 × 6)
8
XM-ZR604
2-2. MAIN BOARD SECTION
2-3. MAIN BOARD
2 three screws (+P 3 × 8) 3 three screws
(+P 3 × 8)
4 three screws (+P 3 × 8)
1 screw (+BTP 3 × 6)
5 MAIN board section
main heat sink
1 three screws (+P 3 × 8)
2 screw (+P 3 × 8)
3 screw (+P 3 × 8)
4 front panel
5 MAIN board
9 9
XM-ZR604
XM-ZR604
3-1. BLOCK DIAGRAM
32
1
PRE AMPIC801 (1/2)
1
GAIN CONTROL AMPIC805 (1/2)
HPFIC803 (1/2) DIFFERENTIAL
AMPQ103
POWERAMPQ110
DRIVEAMPQ104
DIFFERENTIALAMPQ102
POWERAMPQ111
DRIVEAMPQ105
BIASQ106,107
BIASQ206,207
CNJ101 (1/2)
CN901
MUTESWITCH
Q101
+12V
GND
9
PRE AMPIC801 (2/2)
DIFFERENTIALAMPQ203
POWERAMPQ210
DRIVEAMPQ204
DIFFERENTIALAMPQ202
MUTECONTROL
Q802
POWERAMPQ211
DRIVEAMPQ205
-3
-2
-4
FL
FR
RL
RR
-1L
FRONT
INPUT
D906
D907
REAR
R
CN903
L
R
MUTESWITCH
Q201
12
14
12
REF.REG
CN904 (2/2) F90125A
SWITCHINGDRIVER
Q910,911
SWITCHINGDRIVER
Q912,913
DRIVERQ908,909
8
10
11
3D918
POWER/PROTECTOR
FRONTSPEAKER
OUT
DC-DCCONVERTER
TRANSFORMERT901
DC-DC CONVERTERIC903
B+SWITCH
Q905
OVERLOADDETQ112
OVERLOADDETQ212
CN904 (1/2)
L
(L+R)
R
REARSPEAKER
OUT
65
CNJ101 (2/2)L
(L+R)
R(L+R)
REM
+15V REGQ807
–15V REGQ808
PROTECTORDETECT
Q901,902
OVERLOADPROTECT(REAR)
Q805,806
OVERLOADPROTECT(FRONT)Q803,804
POWERON/OFFQ906
DC DETIC902
+30V
+15V
–30V
–15V
D804RECT
D803RECT
(FRONT)
(REAR)
HIGH LEVELINPUT
F90225A
PRE AMPIC802 (1/2)
1
LPFIC804 (1/2)
GAIN CONTROL AMPIC806 (1/2)
DIFFERENTIALAMPQ303
POWERAMPQ310
DRIVEAMPQ304
DIFFERENTIALAMPQ302
POWERAMPQ311
DRIVEAMPQ305
MUTESWITCH
Q301
PRE AMPIC802 (2/2)
37
LPFIC804 (2/2)
DIFFERENTIALAMPQ403
POWERAMPQ410
DRIVEAMPQ404
DIFFERENTIALAMPQ402
POWERAMPQ411
DRIVEAMPQ108
DRIVEAMPQ109
DRIVEAMPQ208
DRIVEAMPQ209
DRIVEAMPQ308
DRIVEAMPQ309
DRIVEAMPQ408
DRIVEAMPQ409
DRIVEAMPQ405
MUTESWITCH
Q401
OVERLOADDETQ412
6
OVERLOADDETQ312
32
5
TEMP.DETTH901-903
LED DRIVERQ903
R(PROTECTOR)
G(POWER)
THERMAL DETQ914,915
VCC
REF
D905 D901
D902
OVERVOLTAGEDETECT
Q907
2
HPF 32
7
7
GAIN CONTROL AMPIC805 (2/2)
HPFIC803 (2/2)
6
HPF
LPF
56
LPF
23
6 7
GAIN CONTROL AMPIC806 (2/2)
2 1
65
MUTECONTROL
Q810
MUTECONTROL
Q809
MUTECONTROL
Q811
MUTECONTROL
Q812
1516
1
7
1
7
BIASQ306,307
BIASQ406,407
VR801-1
VR801-2
VR802-1
VR802-2
S801-1
S801-2
VR801LEVEL
(FRONT)ON
OFF
VR802LEVEL(REAR)
S801HPF
(80Hz)(FRONT)
OFF ON
S802
S802-1
S802-2
LPF(80Hz)(REAR)
• Signal path : AUDIO
SENSINGPOWER ON
SECTION 3DIAGRAMS
10 10
XM-ZR604
XM-ZR604
• Note for Replacement of the TransistorsThe transistors Q110, 111, 210, 211, 310, 311, 410 and 411 havetwo different ranks: P rank and Y rank.The rank of these transistors need to be selected properly accordingto each channel. When replacing any one of these transistors, checkits rank and replace with the appropriate transistor of the same rank.
Rank Q110, 210, 310, 410 Q111, 211, 311, 411
P2SC5100-P 2SA1908-P
(8-729-024-79) (8-872-024-76)
Y2SC5100-Y 2SA1908-Y
(8-729-024-80) (8-872-024-77)
DISCRIMINATION:
A1908: 2SA1908C5100: 2SC5100
P: RANK PY: RANK Y
THIS NOTE IS COMMON FOR PRINTED WIRINGBOARDS AND SCHEMATIC DIAGRAMS.(In addition to this, the necessary note isprinted in each block.)
for schematic diagram:• All capacitors are in µF unless otherwise noted. (p: pF)
50 WV or less are not indicated except for electrolyticsand tantalums.
• All resistors are in Ω and 1/4 W or less unless otherwise
specified.
• A : B+ Line.• B : B– Line.• Power voltage is dc 14.4V and fed with regulated dc power
supply from +12V and REM terminals.• Voltage is dc with respect to ground under no-signal
condition.• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal produc-tion tolerances.
• Waveforms are taken with a oscilloscope.Voltage variations may be noted due to normal produc-tion tolerances.
• Circled numbers refer to waveforms.• Signal path.F : AUDIO
for printed wiring boards:• X : parts extracted from the component side.• : Pattern from the side which enables seeing.
C
These are omitted
B E
Note: The components identified by mark 0 or dotted linewith mark 0 are critical for safety.Replace only with part number specified.
• Waveform
1 V/DIV, 10 µsec/DIV
1 IC903 5
3.3 Vp-p
18 µsec
11 11
XM-ZR604
XM-ZR604
3-2. PRINTED WIRING BOARD : Uses unleaded solder.
1
A
B
C
D
E
F
G
H
I
J
2 3 4 5 6 7 8 9 10 11 12 13
-1 -7
-2 -8
FL RLFR RR
L R
POWER/PROTECTOR
GR
R(PROTECTOR) G
(POWER)
D918
MAIN BOARD
B
C
E
B
C
E
B
C
E
B
C
E
OFF ONS801
HPF(80Hz)
VR801LEVEL
-2
-1
-1
-2
L R
FRONT SPEAKER OUT
(L+R)
INPUT
FRONT REAR
-1L
-3L
-2R
-4R HIGH LEVEL INPUT
SENSING POWER ON
OFF ONS802
LPF(80Hz)
VR802LEVEL
REAR SPEAKER OUT
(L+R)
1-871-258- 12
25A25A
REM +12V GND
S
D
G
S
D
G
S
D
G
S
D
G
K
A
K
A
K
A
E C B E C B E C B E C B
-2
-1
-2
-1
-2
-1
-4
-3
-6
-5
-8
-7
1
2
4
3
C801 C803
C805
R943
R172TP15
TP14
TP13 R272
Q803
R812
C811
R171 R2
71
Q804
TP16
R168
R163
R165
Q107
R164
R167
R177
R178
R170 Q112
R268
R263
R265
Q207
R264
R267
TP17TP18
TH90
3
R277
R278
Q212
R270
TP903
D901
R907 TP902
R908
TH90
2
TP19
JC731
R368
R365
R363
R266
R166
C152C252
R466
JC729
C352R259R258R257R260
R159
R158
R157
R160
R155
R156
R176 R175 R276 R275
R255
R256
R360 R357
R358
R359 R460
R457 R458
R459
C452
JC728
Q402
R455
Q303
Q203Q202Q103Q102
C153
R161
R254C253R261R2
53
Q812
R355
R376R375
R356
C353
R361 R462
R454
R818
R452
R451 R817
JC71
7
JC71
8JC
719JC
720R3
51R3
54
Q401Q301
R353
R362
Q811
R352
JC723
JC724
Q802
R809Q810
R807
D801
R808
Q809
R262
R816
JC72
5C8
09
C808
R109
R806
Q201 R251
R151
R252
Q101
R152
R162
R153
R154
IC805C112
JC726
C108
R108
D802
Q302
C109
IC803
R209 R208
C208
C209
R106
R102
R104
C105 C107R105
R107
R103
C116
C117
R304
R302 C305C307
R303
R305
R307
C406
R406 C407
R407
C306
R3
08
R4
08
JC722
JC721C316
C317
R409
C410 R4
11
R410
R311
R310R309
C310
R401
C402
C918
TP10
R405
R4
03
R4
04
R402
R101R201C216
C804
C101
R944R803R801
R802
TP11
JC727
R211
R111
R212
R112
R110
R210
JC732 R213
R113
C212
TP12
R810
R202
C217
R2
04
R2
03
R2
05
R2
07
C207C205R206
C206
IC801
C106
R306
IC802
C405
D906
R804
C102 C201
C202 C401C301
D907
R946R945
R805
C417
C416
R929
R930
R932
R933
C915
Q908
D80
5
D806C8
24
C825R814
C917
TP28JC702
R903
IC903
C902
Q901
Q902
C901
Q909
R922
R924
R925
R926
R927
R923
R920
R921
TH90
1
R815
R901R902
TP29
JC70
3
JC70
4
JC714
C916
JC70
1
R931
Q307
R364
R370
R367
R377 Q312
R378R468
R463 R465
Q407
R464
R470
R467
R477
R478
Q412
TP20TP22
TP23
TP24
TP25
C818
C817
D807C8
23 TP21
TP27TP26
R313
R475
Q403
R476
R456
R453
C453
R461
IC804
JC71
6
IC806
C412
C312
R412 R312
R413
R904
R905
Q903
JC715R372 TP7
TP8
R928
R371
R471
C812
R811
R813
R910
R911
C904
C907
Q805
R912
R909
D902C903
R939
R938
R937
R941 R936
D905
Q914
R940
R914Q915
R915
Q806
JC70
6
JC707JC70
8
JC70
9
JC71
0
JC71
1
JC71
2
JC71
3
Q906C919
R935
R916
TP30TP901
R919C909
F902F901
R472
R942
TP6
Q907
JC70
5
R917
R918D9
04
TP4
TP5
TP9
TP1
TP2
TP3
R934
C911
JC73
0
R366
C309
C409
C302
R301
D101
D102
D202
D302
D301
D402
D401
D201
C351
C810
JW97
JW96
JW95
CNJ101
JW101JW102JW103
JW106JW105
C815
C408
JW86
JW85
C355 C455
JW38
JW37
JW36
JW35
JW84
JW83
VR802
C411
JW34
CN904
JW33
JW32
JW31
JW4
JW3
JW2
JW1
JW6JW
7
JW8
JW28JW29
JW30
C913
Q911
JW9
Q910
JW10
Q905
C908
C920
Q912
JW11
JW12 Q913
JW27
JW26
C914
C912
D803
T901
JW20
JW22
C827JW
48
JW47
JW49JW
50JW51
JW52
R469
JW54
JW55
JW56JW57
JW59
JW60JW61
JW62
JW63
JW64JW65
JW23
C905
JW24
JW25
C906
JW39
JW40
JW41
JW42
JW44
JW43
JW45
JW46
JW74
JW75
C814
JW73
IC902
C308
JW10
8
JW10
7
JW104
JW130
R369
JW58
JW129
JW127JW126
JW124
JW68
Q408
C454
Q404JW69
Q405
JW70JW71
Q305
JW72
Q304
C354
Q308
Q409
JW67
JW11
5Q3
09
JW66
Q208
C254
Q204Q205
JW112
JW114
Q209
JW118JW119
JW121
JW117
JW122
JW116
JW123
JW125
JW128
JW131
JW135JW134
JW136
JW17
JW18
L801
JW16
JW15
JW14
D804
JW13
C820
C822
C821
C819
Q206
Q210
JW13
9
JW14
0
JW14
1
JW12
0
Q109
Q105
JW113
Q104
C154
Q108
JW111
JW14
2
JW14
4
JW14
3
JW14
5JW
138
Q211
R269
Q110
Q106
Q111
R169
JW14
7
JW14
8
JW14
9
JW15
0 JW153
JW152JW151
C151
JW11
0
JW154
C251
JW10
9
C211C1
11
C110
JW15
7
JW159
C210
JW15
8
S801
JW16
1
JW16
2
C155
C255
CN903
CN901
CN901
JW90
S802
JW89
JW88
JW87 D918
C910
L901
JW5
JW91JW93
JW92
JW94
C802
JW10
0
JW99
JW98
VR801
JW15
6
JW155
JW14
6
JW13
7
Q306
Q311
JW133
Q310
JW53
Q411 Q410
Q406
JW19
JW21Q807
C826
Q808
JW160
JW76
JW78
JW79 JW77
C451
JW80
JW81
JW82
C311
JW16
3
C813
JW16
4
JW132
Ref. No. LocationD101 E-4D102 E-4D201 E-5D202 E-5D301 F-6D302 F-6D401 F-7D402 F-7D801 G-5D802 G-5D803 B-13D804 C-13D805 D-9D806 D-10D807 B-12D901 B-4D902 F-9D904 G-10D905 G-9D906 I-6D907 I-7D918 I-8
IC801 H-5IC802 H-6IC803 G-4IC804 G-7IC805 G-3IC806 G-8IC902 F-8IC903 E-10
Q101 F-4Q102 F-4Q103 F-4Q104 E-4Q105 E-4Q106 E-2Q107 E-2Q108 E-4Q109 E-4Q110 E-1Q111 F-1Q112 D-2Q201 F-4Q202 F-5Q203 F-5Q204 E-5Q205 E-5Q206 C-2Q207 C-2Q208 E-5Q209 E-5
• Semiconductor Location
Q210 C-1Q211 D-1Q212 B-2Q301 F-6Q302 F-6Q303 F-6Q304 E-6Q305 E-6Q306 B-6Q307 B-7Q308 E-6Q309 E-6Q310 A-7Q311 A-5Q312 C-7Q401 G-6Q402 F-7Q403 F-7Q404 E-7Q405 E-7Q406 B-8Q407 B-9Q408 E-7Q409 E-7Q410 A-9Q411 A-8Q412 B-9Q802 G-5Q803 H-3Q804 H-3Q805 F-8Q806 F-9Q807 D-10Q808 D-10Q809 F-5Q810 F-5Q811 F-6Q812 F-6Q901 E-9Q902 E-10Q903 I-8Q905 G-10Q906 G-10Q907 H-10Q908 E-12Q909 E-11Q910 E-13Q911 F-13Q912 E-13Q913 D-13Q914 G-10Q915 G-10
Ref. No. Location
12 12
XM-ZR604
XM-ZR604
3-3. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) —
(Page 13)
R202
R402
R802
C801R801
R803 C803
R804 C804
R102
R103
R101
C201
C202
R201
R301
R401
C108 C109
C111
C110
R203
C205
C206
C207
C208
C210
C211
C112 R151
R251
R302
R303
R403
C301
C302
C401
C402
C305
C306
C307
C808
C407
C405
C815
C809
C308
C408
C311
C312
C411
R351
R451
C412
R153 R161
R159
R162
C154
R160
R166
R167
R169
R168
R259
R253 R261
R262
R260
C254
R267
R269
R268
R353 R361
R362
R360
R359
C354
R366
R367
R369
R368
R453
R459
R461
R462
R460
C454
R466
R467
R468
R469
R172
R272
R372
R472
C106
C105
C107
C209
C406
R266
C212
VR801
VR801
VR802
VR802
R104 R105R806
R816
R817
R818
C116
C117
C216 C217
C417
C416
C317 C316
R205 R204
R305 R304
C802
R404 R405
Q201
Q101
Q301
Q401
C101
C102
C151
C251
C351
C451
CN901
CNJ101
CN903
R106 R107
R207
R206
R208
R212
R112
R308 R311
R307
R306
R312
R412
R411R408
R407
R406
R163R177
R263
R363
R463
R277
R477
R377
R108CNJ101
CNJ101
IC801(1/2)
IC801(2/2)
IC803(2/2)
IC803(1/2)
IC805(1/2)
IC805(2/2)
S801
R113
R213
R252
R152
JC727
JC732
JC726
TP10
JC722 JC721
D906
D907
IC802(1/2)C309
IC804(1/2)
IC806(1/2)
IC806(2/2)
IC804(2/2)
IC802(2/2)
JC716
S802
R313 JC719
JC724
JC720
JC715
R352
R452
JC717
JC723
JC718
R413
C310
C410
C409
TP15
TP14
TP13
TP12
TP09
TP08
TP07
TP06
C455
C355
C255
C155
Q102
Q202
Q302
Q402
Q403
Q303
Q203
Q103Q104
Q204
Q304
Q404
Q405
Q305
Q205
Q105
Q107
Q207
Q307
Q407
Q409
Q309
Q209
Q109
Q108
Q208
Q308
Q408
Q411
Q311
Q211
Q111
Q110
Q210
Q310
Q410Q412
Q312
Q212
Q112C152
C153
R154
R165
C252
C253
R265
R254
C352
C353
R365
R354
C452 R465
C453
R454
JC728
JC730
JC729
JC731
R109
R209
R111
R211
R110
R210
R309 R310
R409 R410
R944
R946
R945
R943
R155R158 R175
R156
R157 R176
R164 Q106 R178
R170
R171
R255R258 R275
R257 R276
R256
R264 Q206 R278
R270
R271
R355R358 R375
R357 R376
R356
R364 Q306 R378
R370
R371
R455R458 R475
R457 R476
R456
R464 Q406 R478
R470
D101
D102
D201
D202
D301
D302
D401
D402
CN904
R471
13 13
XM-ZR604
XM-ZR604
3-4. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 10 for Waveform and page 14 for IC Block Diagram.
(Page 12)
IC B/D
JW
F901
R912
F902
R919
C909
R934 C911
R809
C904
C906
C907C903
C901
R903
R902
R901
C917
R805 C805
R928
R931
R920
R921
R929
R930C913
C914
C817
C818
C819
C821
C820
C822 C823
R814
R815
C824
C825
C826
C827
C811 C813
C814
C915
C916
R932
R933
R914
C918
L901
R940
C908C902 C812 R813
R812
R807
C810
T901
TH90
3
TH90
2
TH90
1
L801
IC902
R941
R909
Q812 Q811 Q809 Q810
Q802
D801
JC725
JC701
R926
R927
Q908
Q909
Q910
Q912
Q911
Q913
Q807
Q808
D805
D806
D803
D804
JC714
TP26
TP27
TP22
TP23
TP24
TP25TP29
TP28
JC710
JC712
JC708 JC707JC709 JC704
JC703 JC702
JC713
JC711
JC705
TP05
TP01
TP04 TP903
TP902
TP901
TP30
Q905
Q907
Q906 D905
Q915
Q914
D901
IC903 Q902
Q901
D807
Q803
Q804
Q805
Q806
R908
R907
C919
R939
C910
TP19
D902
D904
Q903
D802
R808
R923
R922
R924
R925
C912
CN904
R917
R918
R942
R915
R916
C920
R937
R938
R936
R935
R910 C905
R911
R904
R905
D918
R810
R811
JC706
14 14
XM-ZR604
XM-ZR604
• IC Block Diagram
IC903 TL594INSR (MAIN BOARD (2/2))
OSC
REF 5V
ERROR
ERROR
0.1V
Q1Q2
16 15 14 13 12 11 10 9
1 2 3 4 5 6 7 8
NON
INV
VREF
VCC
C2 E1E2OUT
+IN -IN
COM
PEN CT RT C1
GND
TIM
E
15
XM-ZR604SECTION 4
EXPLODED VIEWS
NOTE:• The mechanical parts with no reference
number in the exploded views are not supplied.• Items marked “*” are not stocked since
they are seldom required for routine service.Some delay should be anticipatedwhen ordering these items.
• Color Indication of Appearance PartsExample :
KNOB, BALANCE (WHITE) ... (RED)
Parts Color Cabinet’s Color• Accessories are given in the last of this parts list.
Ref. No. Part No. Description Remark
4-1. MAIN HEAT SINK SECTION
R
Ref. No. Part No. Description Remark
R
1 3-213-269-01 PLATE, TOP (RED LOGO)1 3-213-515-01 PLATE, TOP (CONCAVE LOGO)2 2-580-628-01 SCREW +BVST 3X63 2-894-279-11 SCREW (+P 3X8)
0F901 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A)0F902 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A)
#1 7-685-549-19 SCREW +BTP 3X14 TYPE2 N-S#2 7-685-545-19 SCREW +BTP 3X6 TYPE2 N-S
F901
F902
not supplied
not supplied
#1
#2
#2
#2 #2
1
33
2
3
The components identified bymark 0 or dotted line with mark0 are critical for safety.Replace only with part numberspecified.
16
XM-ZR604
4-2. MAIN BOARD SECTION
Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark
51 A-1219-711-B MAIN BOARD, COMPLETE52 3-225-184-12 SCREW (+PS.TT.3XL)53 2-693-613-21 PANEL, FRONT54 3-912-431-01 SCREW (+–P)55 2-894-279-11 SCREW (+P 3X8)
D803 8-719-079-00 DIODE FCH10A15D804 8-719-079-01 DIODE FRH10A15Q110 8-729-024-79 TRANSISTOR 2SC5100-PQ110 8-729-024-80 TRANSISTOR 2SC5100-YQ111 8-729-024-76 TRANSISTOR 2SA1908-P
Q111 8-729-024-77 TRANSISTOR 2SA1908-YQ210 8-729-024-79 TRANSISTOR 2SC5100-PQ210 8-729-024-80 TRANSISTOR 2SC5100-YQ211 8-729-024-76 TRANSISTOR 2SA1908-P
Q211 8-729-024-77 TRANSISTOR 2SA1908-YQ310 8-729-024-79 TRANSISTOR 2SC5100-PQ310 8-729-024-80 TRANSISTOR 2SC5100-YQ311 8-729-024-76 TRANSISTOR 2SA1908-PQ311 8-729-024-77 TRANSISTOR 2SA1908-Y
Q410 8-729-024-79 TRANSISTOR 2SC5100-PQ410 8-729-024-80 TRANSISTOR 2SC5100-YQ411 8-729-024-76 TRANSISTOR 2SA1908-PQ411 8-729-024-77 TRANSISTOR 2SA1908-YQ910 6-550-341-01 FET FKV550N
Q911 6-550-341-01 FET FKV550NQ912 6-550-341-01 FET FKV550NQ913 6-550-341-01 FET FKV550N#3 7-685-646-19 SCREW +P 3X8 TYPE2 NON-SLIT
51
52
52
52
52
52
53
54
54
54
55
55
55
52
52
not supplied
#3
not supplied
Q911,Q910,Q912,Q913
Q111,Q110,Q211,Q210 Q310,Q311,Q411,Q410
D804,D803
not supplied
Refer to page 10 for Note forReplacement of the Transistors.
17
XM-ZR604SECTION 5
ELECTRICAL PARTS LIST
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
NOTE:• Due to standardization, replacements in
the parts list may be different from theparts specified in the diagrams or thecomponents used on the set.
• RESISTORSAll resistors are in ohms.METAL:Metal-film resistor.METAL OXIDE: Metal oxide-film resistor.F:nonflammable
• Items marked “*” are not stocked sincethey are seldom required for routine service.Some delay should be anticipatedwhen ordering these items.
• SEMICONDUCTORSIn each case, u : µ, for example:uA.. : µA.. uPA.. : µPA..uPB.. : µPB.. uPC.. : µPC.. uPD.. : µPD..
• CAPACITORSuF : µF
• COILSuH : µH
A-1219-711-B MAIN BOARD, COMPLETE*********************
3-225-184-12 SCREW (+PS.TT.3XL)3-912-431-01 SCREW (+–P)7-685-646-19 SCREW +P 3X8 TYPE2 NON-SLIT
< CAPACITOR >
C101 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC102 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC105 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC106 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC107 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C108 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC109 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC110 1-126-933-11 ELECT 100uF 20% 16VC111 1-126-963-11 ELECT 4.7uF 20% 50VC112 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C116 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC117 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC151 1-126-947-11 ELECT 47uF 20% 35VC152 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC153 1-162-919-11 CERAMIC CHIP 22PF 5% 50V
C154 1-126-960-11 ELECT 1uF 20% 50VC155 1-136-161-00 FILM 0.047uF 5% 50VC201 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC202 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC205 1-162-923-11 CERAMIC CHIP 47PF 5% 50V
C206 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC207 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC208 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC209 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC210 1-126-933-11 ELECT 100uF 20% 16V
C211 1-126-963-11 ELECT 4.7uF 20% 50VC212 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC216 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC217 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC251 1-126-947-11 ELECT 47uF 20% 35V
C252 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC253 1-162-919-11 CERAMIC CHIP 22PF 5% 50VC254 1-126-960-11 ELECT 1uF 20% 50VC255 1-136-161-00 FILM 0.047uF 5% 50VC301 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C302 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC305 1-162-923-11 CERAMIC CHIP 47PF 5% 50V
C306 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC307 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC308 1-126-960-11 ELECT 1uF 20% 50VC309 1-107-823-11 CERAMIC CHIP 0.47uF 10% 16VC310 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V
C311 1-126-933-11 ELECT 100uF 20% 16VC312 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC316 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC317 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC351 1-126-947-11 ELECT 47uF 20% 35V
C352 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC353 1-162-919-11 CERAMIC CHIP 22PF 5% 50VC354 1-126-960-11 ELECT 1uF 20% 50VC355 1-136-161-00 FILM 0.047uF 5% 50VC401 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C402 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC405 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC406 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC407 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC408 1-126-960-11 ELECT 1uF 20% 50V
C409 1-107-823-11 CERAMIC CHIP 0.47uF 10% 16VC410 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC411 1-126-933-11 ELECT 100uF 20% 16VC412 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC416 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V
C417 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC451 1-126-947-11 ELECT 47uF 20% 35VC452 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC453 1-162-919-11 CERAMIC CHIP 22PF 5% 50VC454 1-126-960-11 ELECT 1uF 20% 50V
C455 1-136-161-00 FILM 0.047uF 5% 50VC801 1-127-715-11 CERAMIC CHIP 0.22uF 10% 16VC802 1-126-934-11 ELECT 220uF 20% 16VC803 1-127-715-11 CERAMIC CHIP 0.22uF 10% 16VC804 1-127-715-11 CERAMIC CHIP 0.22uF 10% 16V
C805 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC808 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC809 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC810 1-126-965-11 ELECT 22uF 20% 50VC811 1-115-416-11 CERAMIC CHIP 0.001uF 5% 25V
C812 1-115-416-11 CERAMIC CHIP 0.001uF 5% 25VC813 1-104-655-11 ELECT 470uF 20% 6.3VC814 1-104-655-11 ELECT 470uF 20% 6.3VC815 1-126-933-11 ELECT 100uF 20% 16VC817 1-162-974-11 CERAMIC CHIP 0.01uF 50V
When indicating parts by referencenumber, please include the board.
The components identified bymark 0 or dotted line with mark0 are critical for safety.Replace only with part numberspecified.
MAIN
18
XM-ZR604
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
C818 1-162-974-11 CERAMIC CHIP 0.01uF 50VC819 1-165-949-41 ELECT 1500uF 20% 35VC820 1-165-949-41 ELECT 1500uF 20% 35VC821 1-165-949-41 ELECT 1500uF 20% 35VC822 1-165-949-41 ELECT 1500uF 20% 35V
C823 1-115-416-11 CERAMIC CHIP 0.001uF 5% 25VC824 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC825 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC826 1-126-933-11 ELECT 100uF 20% 16VC827 1-126-933-11 ELECT 100uF 20% 16V
C901 1-100-352-11 CERAMIC CHIP 1uF 20% 16VC902 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC903 1-162-974-11 CERAMIC CHIP 0.01uF 50VC904 1-162-974-11 CERAMIC CHIP 0.01uF 50VC905 1-130-471-00 MYLAR 0.001uF 5% 50V
C906 1-126-933-11 ELECT 100uF 20% 16VC907 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC908 1-126-933-11 ELECT 100uF 20% 16VC909 1-115-416-11 CERAMIC CHIP 0.001uF 5% 25VC910 1-137-194-81 FILM 0.47uF 5% 50V
C911 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC912 1-136-161-00 FILM 0.047uF 5% 50VC913 1-131-731-12 ELECT 2200uF 20% 16VC914 1-131-731-12 ELECT 2200uF 20% 16VC915 1-162-974-11 CERAMIC CHIP 0.01uF 50V
C916 1-162-974-11 CERAMIC CHIP 0.01uF 50VC917 1-162-974-11 CERAMIC CHIP 0.01uF 50VC918 1-100-352-11 CERAMIC CHIP 1uF 20% 16VC919 1-162-974-11 CERAMIC CHIP 0.01uF 50VC920 1-126-965-11 ELECT 22uF 20% 50V
< CONNECTOR >
CN901 1-580-283-11 PIN, CONNECTOR (PC BOARD) 8P(HIGH LEVEL INPUT (SENSING POWER ON))
< TERMINAL BOARD >
CN903 1-780-132-11 TERMINAL BOARD (4P) (FRONT SPEAKER OUT)CN904 1-780-134-12 TERMINAL BOARD (4P+3P+2FUSE)
(REAR SPEAKER OUT,REM,+12V,GND,25A,25A)
< JACK >
CNJ101 1-779-078-21 JACK, PIN 4P (INPUT)
< DIODE >
D101 8-719-988-61 DIODE 1SS355TE-17D102 8-719-988-61 DIODE 1SS355TE-17D201 8-719-988-61 DIODE 1SS355TE-17D202 8-719-988-61 DIODE 1SS355TE-17D301 8-719-988-61 DIODE 1SS355TE-17
D302 8-719-988-61 DIODE 1SS355TE-17D401 8-719-988-61 DIODE 1SS355TE-17D402 8-719-988-61 DIODE 1SS355TE-17D801 8-719-978-33 DIODE DTZ-TT11-6.8BD802 8-719-914-43 DIODE DAN202K
D803 8-719-079-00 DIODE FCH10A15D804 8-719-079-01 DIODE FRH10A15D805 8-719-083-63 DIODE UDZSTE-1713BD806 8-719-083-83 DIODE UDZS-TE17-15B
D807 8-719-914-43 DIODE DAN202KD901 8-719-914-43 DIODE DAN202KD902 8-719-914-43 DIODE DAN202KD904 8-719-083-52 DIODE UDZSTE-1716BD905 8-719-914-43 DIODE DAN202K
D906 8-719-914-43 DIODE DAN202KD907 8-719-914-43 DIODE DAN202KD918 8-719-025-62 DIODE SML1216W
< FUSE >
0F901 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A)0F902 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A)
< IC >
IC801 8-759-710-97 IC NJM4565M-DIC802 8-759-710-97 IC NJM4565M-DIC803 8-759-710-97 IC NJM4565M-DIC804 8-759-710-97 IC NJM4565M-DIC805 8-759-710-97 IC NJM4565M-D
IC806 8-759-710-97 IC NJM4565M-DIC902 6-600-354-01 IC PC-17K1IC903 6-703-643-01 IC TL594INSR
< JUMPER RESISTOR >
JC701 1-216-296-11 SHORT CHIP 0JC702 1-216-296-11 SHORT CHIP 0JC703 1-216-296-11 SHORT CHIP 0JC704 1-216-296-11 SHORT CHIP 0JC705 1-216-296-11 SHORT CHIP 0
JC706 1-216-296-11 SHORT CHIP 0JC707 1-216-296-11 SHORT CHIP 0JC708 1-216-296-11 SHORT CHIP 0JC709 1-216-296-11 SHORT CHIP 0JC710 1-216-296-11 SHORT CHIP 0
JC711 1-216-296-11 SHORT CHIP 0JC712 1-216-296-11 SHORT CHIP 0JC713 1-216-296-11 SHORT CHIP 0JC714 1-216-296-11 SHORT CHIP 0JC715 1-216-296-11 SHORT CHIP 0
JC716 1-216-296-11 SHORT CHIP 0JC717 1-216-296-11 SHORT CHIP 0JC718 1-216-296-11 SHORT CHIP 0JC719 1-216-296-11 SHORT CHIP 0JC720 1-216-296-11 SHORT CHIP 0
JC721 1-216-296-11 SHORT CHIP 0JC722 1-216-296-11 SHORT CHIP 0JC723 1-216-864-11 SHORT CHIP 0JC724 1-216-864-11 SHORT CHIP 0JC725 1-216-864-11 SHORT CHIP 0
JC726 1-216-296-11 SHORT CHIP 0JC727 1-216-296-11 SHORT CHIP 0JC728 1-216-864-11 SHORT CHIP 0JC729 1-216-864-11 SHORT CHIP 0JC730 1-216-296-11 SHORT CHIP 0
JC731 1-216-296-11 SHORT CHIP 0JC732 1-216-864-11 SHORT CHIP 0
MAIN
19
XM-ZR604
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
< COIL >
L901 1-411-756-21 COIL, CHOKE 50uH
< TRANSISTOR >
Q101 6-550-686-01 TRANSISTOR KTC2875-B-RTKQ102 8-729-014-85 TRANSISTOR 2SA1618-YGRTE85RQ103 8-729-014-87 TRANSISTOR 2SC4207(T5RSONY,F)Q104 8-729-140-82 TRANSISTOR 2SA988-PAFAEAQ105 8-729-140-84 TRANSISTOR 2SC1841-PAFAEA
Q106 8-729-041-66 TRANSISTOR 2SC4015TV2Q107 8-729-026-49 TRANSISTOR 2SA1037AK-T146-RQ108 8-729-020-80 TRANSISTOR 2SC2235-O/Y(TPE6)Q109 8-729-232-32 TRANSISTOR 2SA965Q110 8-729-024-79 TRANSISTOR 2SC5100-P
Q110 8-729-024-80 TRANSISTOR 2SC5100-YQ111 8-729-024-76 TRANSISTOR 2SA1908-PQ111 8-729-024-77 TRANSISTOR 2SA1908-YQ112 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q201 6-550-686-01 TRANSISTOR KTC2875-B-RTK
Q202 8-729-014-85 TRANSISTOR 2SA1618-YGRTE85RQ203 8-729-014-87 TRANSISTOR 2SC4207(T5RSONY,F)Q204 8-729-140-82 TRANSISTOR 2SA988-PAFAEAQ205 8-729-140-84 TRANSISTOR 2SC1841-PAFAEAQ206 8-729-041-66 TRANSISTOR 2SC4015TV2
Q207 8-729-026-49 TRANSISTOR 2SA1037AK-T146-RQ208 8-729-020-80 TRANSISTOR 2SC2235-O/Y(TPE6)Q209 8-729-232-32 TRANSISTOR 2SA965Q210 8-729-024-79 TRANSISTOR 2SC5100-PQ210 8-729-024-80 TRANSISTOR 2SC5100-Y
Q211 8-729-024-76 TRANSISTOR 2SA1908-PQ211 8-729-024-77 TRANSISTOR 2SA1908-YQ212 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q301 6-550-686-01 TRANSISTOR KTC2875-B-RTKQ302 8-729-014-85 TRANSISTOR 2SA1618-YGRTE85R
Q303 8-729-014-87 TRANSISTOR 2SC4207(T5RSONY,F)Q304 8-729-140-82 TRANSISTOR 2SA988-PAFAEAQ305 8-729-140-84 TRANSISTOR 2SC1841-PAFAEAQ306 8-729-041-66 TRANSISTOR 2SC4015TV2Q307 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R
Q308 8-729-020-80 TRANSISTOR 2SC2235-O/Y(TPE6)Q309 8-729-232-32 TRANSISTOR 2SA965Q310 8-729-024-79 TRANSISTOR 2SC5100-PQ310 8-729-024-80 TRANSISTOR 2SC5100-YQ311 8-729-024-76 TRANSISTOR 2SA1908-P
Q311 8-729-024-77 TRANSISTOR 2SA1908-YQ312 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q401 6-550-686-01 TRANSISTOR KTC2875-B-RTKQ402 8-729-014-85 TRANSISTOR 2SA1618-YGRTE85RQ403 8-729-014-87 TRANSISTOR 2SC4207(T5RSONY,F)
Q404 8-729-140-82 TRANSISTOR 2SA988-PAFAEAQ405 8-729-140-84 TRANSISTOR 2SC1841-PAFAEAQ406 8-729-041-66 TRANSISTOR 2SC4015TV2Q407 8-729-026-49 TRANSISTOR 2SA1037AK-T146-RQ408 8-729-020-80 TRANSISTOR 2SC2235-O/Y(TPE6)
Q409 8-729-232-32 TRANSISTOR 2SA965Q410 8-729-024-79 TRANSISTOR 2SC5100-PQ410 8-729-024-80 TRANSISTOR 2SC5100-Y
Q411 8-729-024-76 TRANSISTOR 2SA1908-PQ411 8-729-024-77 TRANSISTOR 2SA1908-YQ412 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q802 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q803 8-729-120-28 TRANSISTOR 2SC1623-L5L6
Q804 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q805 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q806 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q807 8-729-209-15 TRANSISTOR 2SD2012Q808 8-729-209-60 TRANSISTOR 2SB1375
Q809 8-729-027-23 TRANSISTOR DTA114EKA-T146Q810 8-729-027-23 TRANSISTOR DTA114EKA-T146Q811 8-729-027-23 TRANSISTOR DTA114EKA-T146Q812 8-729-027-23 TRANSISTOR DTA114EKA-T146Q901 8-729-027-43 TRANSISTOR DTC114EKA-T146
Q902 8-729-027-38 TRANSISTOR DTA144EKA-T146Q903 8-729-027-43 TRANSISTOR DTC114EKA-T146Q905 8-729-052-82 TRANSISTOR KTA1281Y-ATQ906 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q907 8-729-027-43 TRANSISTOR DTC114EKA-T146
Q908 6-550-686-01 TRANSISTOR KTC2875-B-RTKQ909 6-550-686-01 TRANSISTOR KTC2875-B-RTKQ910 6-550-341-01 FET FKV550NQ911 6-550-341-01 FET FKV550NQ912 6-550-341-01 FET FKV550N
Q913 6-550-341-01 FET FKV550NQ914 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q915 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R
< RESISTOR >
R101 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR102 1-216-837-11 METAL CHIP 22K 5% 1/10WR103 1-216-837-11 METAL CHIP 22K 5% 1/10WR104 1-216-849-11 METAL CHIP 220K 5% 1/10WR105 1-216-849-11 METAL CHIP 220K 5% 1/10W
R106 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR107 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR108 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR109 1-218-882-11 METAL CHIP 30K 0.5% 1/10WR110 1-218-871-11 METAL CHIP 10K 0.5% 1/10W
R111 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR112 1-218-843-11 METAL CHIP 680 0.5% 1/10WR113 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10WR151 1-216-222-00 RES-CHIP 10K 5% 1/8WR152 1-216-829-11 METAL CHIP 4.7K 5% 1/10W
R153 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR154 1-216-222-00 RES-CHIP 10K 5% 1/8WR155 1-216-839-11 METAL CHIP 33K 5% 1/10WR156 1-216-839-11 METAL CHIP 33K 5% 1/10WR157 1-216-823-11 METAL CHIP 1.5K 5% 1/10W
R158 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR159 1-216-809-11 METAL CHIP 100 5% 1/10WR160 1-216-809-11 METAL CHIP 100 5% 1/10WR161 1-216-845-11 METAL CHIP 100K 5% 1/10WR162 1-216-845-11 METAL CHIP 100K 5% 1/10W
R163 1-218-843-11 METAL CHIP 680 0.5% 1/10WR164 1-218-831-11 METAL CHIP 220 0.5% 1/10WR165 1-216-837-11 METAL CHIP 22K 5% 1/10W
MAIN
Refer to page 10 for Note forReplacement of the Transistors.
20
XM-ZR604
Ref. No. Part No. Description Remark
R166 1-216-182-00 RES-CHIP 220 5% 1/8WR167 1-216-134-00 RES-CHIP 2.2 5% 1/8WR168 1-216-134-00 RES-CHIP 2.2 5% 1/8WR169 1-205-991-11 ENCAPSULATED COMPONENT 0.1X2 5WR170 1-218-871-11 METAL CHIP 10K 0.5% 1/10W
R171 1-216-844-11 METAL CHIP 82K 5% 1/10WR172 1-216-134-00 RES-CHIP 2.2 5% 1/8WR175 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR176 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR177 1-218-875-11 METAL CHIP 15K 0.5% 1/10W
R178 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR201 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR202 1-216-837-11 METAL CHIP 22K 5% 1/10WR203 1-216-837-11 METAL CHIP 22K 5% 1/10WR204 1-216-849-11 METAL CHIP 220K 5% 1/10W
R205 1-216-849-11 METAL CHIP 220K 5% 1/10WR206 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR207 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR208 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR209 1-218-882-11 METAL CHIP 30K 0.5% 1/10W
R210 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR211 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR212 1-218-843-11 METAL CHIP 680 0.5% 1/10WR213 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10WR251 1-216-222-00 RES-CHIP 10K 5% 1/8W
R252 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR253 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR254 1-216-222-00 RES-CHIP 10K 5% 1/8WR255 1-216-839-11 METAL CHIP 33K 5% 1/10WR256 1-216-839-11 METAL CHIP 33K 5% 1/10W
R257 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR258 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR259 1-216-809-11 METAL CHIP 100 5% 1/10WR260 1-216-809-11 METAL CHIP 100 5% 1/10WR261 1-216-845-11 METAL CHIP 100K 5% 1/10W
R262 1-216-845-11 METAL CHIP 100K 5% 1/10WR263 1-218-843-11 METAL CHIP 680 0.5% 1/10WR264 1-218-831-11 METAL CHIP 220 0.5% 1/10WR265 1-216-837-11 METAL CHIP 22K 5% 1/10WR266 1-216-182-00 RES-CHIP 220 5% 1/8W
R267 1-216-134-00 RES-CHIP 2.2 5% 1/8WR268 1-216-134-00 RES-CHIP 2.2 5% 1/8WR269 1-205-991-11 ENCAPSULATED COMPONENT 0.1X2 5WR270 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR271 1-216-844-11 METAL CHIP 82K 5% 1/10W
R272 1-216-134-00 RES-CHIP 2.2 5% 1/8WR275 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR276 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR277 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR278 1-218-871-11 METAL CHIP 10K 0.5% 1/10W
R301 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR302 1-216-837-11 METAL CHIP 22K 5% 1/10WR303 1-216-837-11 METAL CHIP 22K 5% 1/10WR304 1-216-849-11 METAL CHIP 220K 5% 1/10WR305 1-216-849-11 METAL CHIP 220K 5% 1/10W
R306 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR307 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR308 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10W
Ref. No. Part No. Description Remark
R309 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR310 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR311 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10WR312 1-218-843-11 METAL CHIP 680 0.5% 1/10WR313 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10W
R351 1-216-222-00 RES-CHIP 10K 5% 1/8WR352 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR353 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR354 1-216-222-00 RES-CHIP 10K 5% 1/8WR355 1-216-839-11 METAL CHIP 33K 5% 1/10W
R356 1-216-839-11 METAL CHIP 33K 5% 1/10WR357 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR358 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR359 1-216-809-11 METAL CHIP 100 5% 1/10WR360 1-216-809-11 METAL CHIP 100 5% 1/10W
R361 1-216-845-11 METAL CHIP 100K 5% 1/10WR362 1-216-845-11 METAL CHIP 100K 5% 1/10WR363 1-218-843-11 METAL CHIP 680 0.5% 1/10WR364 1-218-831-11 METAL CHIP 220 0.5% 1/10WR365 1-216-837-11 METAL CHIP 22K 5% 1/10W
R366 1-216-182-00 RES-CHIP 220 5% 1/8WR367 1-216-134-00 RES-CHIP 2.2 5% 1/8WR368 1-216-134-00 RES-CHIP 2.2 5% 1/8WR369 1-205-991-11 ENCAPSULATED COMPONENT 0.1X2 5WR370 1-218-871-11 METAL CHIP 10K 0.5% 1/10W
R371 1-216-844-11 METAL CHIP 82K 5% 1/10WR372 1-216-134-00 RES-CHIP 2.2 5% 1/8WR375 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR376 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR377 1-218-875-11 METAL CHIP 15K 0.5% 1/10W
R378 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR401 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR402 1-216-837-11 METAL CHIP 22K 5% 1/10WR403 1-216-837-11 METAL CHIP 22K 5% 1/10WR404 1-216-849-11 METAL CHIP 220K 5% 1/10W
R405 1-216-849-11 METAL CHIP 220K 5% 1/10WR406 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR407 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR408 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10WR409 1-218-871-11 METAL CHIP 10K 0.5% 1/10W
R410 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR411 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10WR412 1-218-843-11 METAL CHIP 680 0.5% 1/10WR413 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10WR451 1-216-222-00 RES-CHIP 10K 5% 1/8W
R452 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR453 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR454 1-216-222-00 RES-CHIP 10K 5% 1/8WR455 1-216-839-11 METAL CHIP 33K 5% 1/10WR456 1-216-839-11 METAL CHIP 33K 5% 1/10W
R457 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR458 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR459 1-216-809-11 METAL CHIP 100 5% 1/10WR460 1-216-809-11 METAL CHIP 100 5% 1/10WR461 1-216-845-11 METAL CHIP 100K 5% 1/10W
R462 1-216-845-11 METAL CHIP 100K 5% 1/10WR463 1-218-843-11 METAL CHIP 680 0.5% 1/10WR464 1-218-831-11 METAL CHIP 220 0.5% 1/10W
MAIN
21
XM-ZR604
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
R465 1-216-837-11 METAL CHIP 22K 5% 1/10WR466 1-216-182-00 RES-CHIP 220 5% 1/8WR467 1-216-134-00 RES-CHIP 2.2 5% 1/8WR468 1-216-134-00 RES-CHIP 2.2 5% 1/8WR469 1-205-991-11 ENCAPSULATED COMPONENT 0.1X2 5W
R470 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR471 1-216-844-11 METAL CHIP 82K 5% 1/10WR472 1-216-134-00 RES-CHIP 2.2 5% 1/8WR475 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR476 1-216-823-11 METAL CHIP 1.5K 5% 1/10W
R477 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR478 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR801 1-216-198-11 RES-CHIP 1K 5% 1/8WR802 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR803 1-216-198-11 RES-CHIP 1K 5% 1/8W
R804 1-216-198-11 RES-CHIP 1K 5% 1/8WR805 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR806 1-220-397-11 METAL CHIP 4.7M 5% 1/10WR807 1-216-841-11 METAL CHIP 47K 5% 1/10WR808 1-216-844-11 METAL CHIP 82K 5% 1/10W
R809 1-216-222-00 RES-CHIP 10K 5% 1/8WR810 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR811 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR812 1-216-837-11 METAL CHIP 22K 5% 1/10WR813 1-216-837-11 METAL CHIP 22K 5% 1/10W
R814 1-216-210-00 RES-CHIP 3.3K 5% 1/8WR815 1-216-210-00 RES-CHIP 3.3K 5% 1/8WR816 1-220-397-11 METAL CHIP 4.7M 5% 1/10WR817 1-220-397-11 METAL CHIP 4.7M 5% 1/10WR818 1-220-397-11 METAL CHIP 4.7M 5% 1/10W
R901 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR902 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR903 1-216-841-11 METAL CHIP 47K 5% 1/10WR904 1-218-839-11 METAL CHIP 470 0.5% 1/10WR905 1-218-847-11 METAL CHIP 1K 0.5% 1/10W
R907 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10WR908 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10WR909 1-218-843-11 METAL CHIP 680 0.5% 1/10WR910 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10WR911 1-218-880-11 METAL CHIP 24K 0.5% 1/10W
R912 1-216-845-11 METAL CHIP 100K 5% 1/10WR914 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR915 1-216-814-11 METAL CHIP 270 5% 1/10WR916 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR917 1-218-871-11 METAL CHIP 10K 0.5% 1/10W
R918 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR919 1-216-222-00 RES-CHIP 10K 5% 1/8WR920 1-216-190-00 RES-CHIP 470 5% 1/8WR921 1-216-190-00 RES-CHIP 470 5% 1/8WR922 1-218-847-11 METAL CHIP 1K 0.5% 1/10W
R923 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR924 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR925 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR926 1-216-158-00 RES-CHIP 22 5% 1/8WR927 1-216-158-00 RES-CHIP 22 5% 1/8W
R928 1-216-789-11 METAL CHIP 2.2 5% 1/10WR929 1-216-789-11 METAL CHIP 2.2 5% 1/10WR930 1-216-789-11 METAL CHIP 2.2 5% 1/10W
R931 1-216-789-11 METAL CHIP 2.2 5% 1/10WR932 1-216-150-11 RES-CHIP 10 5% 1/8WR933 1-216-150-11 RES-CHIP 10 5% 1/8WR934 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR935 1-218-871-11 METAL CHIP 10K 0.5% 1/10W
R936 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR937 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR938 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR939 1-216-839-11 METAL CHIP 33K 5% 1/10WR940 1-216-206-00 RES-CHIP 2.2K 5% 1/8W
R941 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR942 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR943 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR944 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR945 1-218-871-11 METAL CHIP 10K 0.5% 1/10W
R946 1-218-871-11 METAL CHIP 10K 0.5% 1/10W
< SWITCH >
S801 1-554-222-00 SWITCH, SLIDE (HPF(80Hz) (FRONT))S802 1-554-222-00 SWITCH, SLIDE (LPF(80Hz) (REAR))
< TRANSFORMER >
T901 1-443-277-21 TRANSFORMER, DC-DC CONVERTER
< THERMISTOR >
TH901 1-801-597-11 THERMISTORTH902 1-801-597-11 THERMISTORTH903 1-801-597-11 THERMISTOR
< VARIABLE RESISTOR >
VR801 1-227-768-11 RES, VAR, CARBON 10KX2 (LEVEL (FRONT))VR802 1-227-768-11 RES, VAR, CARBON 10KX2 (LEVEL (REAR))
*************************************************************
ACCESSORIES************
3-214-760-11 MANUAL, INSTRUCTION (ENGLISH,SPANISH,PORTUGUESE)
3-214-760-21 MANUAL, INSTRUCTION (FRENCH,GERMAN,ITALIAN) (AEP,UK)
3-214-760-31 MANUAL, INSTRUCTION (DUTCH,SWEDISH,POLISH) (AEP,UK)
3-214-760-41 MANUAL, INSTRUCTION (GREEK,RUSSIAN,UKRAINIAN) (AEP,UK)
3-214-760-51 MANUAL, INSTRUCTION(SIMPLIFIED CHINESE,
TRADITIONAL CHINESE,ARABIC)(AEP,UK,E)
*************************************************************
MAIN
22
XM-ZR604
PARTS FOR INSTALLATION AND CONNECTIONS**************************************
101 X-2108-372-1 SCREW SUB ASSY (MOUNTING SCREW)102 1-823-952-11 CORD (WITH CONNECTOR)
(HIGH LEVEL INPUT) (0.2m)103 2-695-957-01 COVER (POWER)
Ref. No. Part No. Description Remark
101 102 103
(× 4) 0.2 mφ 5 × 15 mm
23
XM-ZR604
MEMO
24
XM-ZR604
REVISION HISTORY
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Ver. Date Description of Revision1.0 2007. 07 New1.1 2007. 08 Correction of PROTECTOR OPERATION CHECK. (ENG-07006)