1/3MNRXL0X Additional Service InformationIssued 2011-06-13
ToolsPart No Tool Description
00146-01 Assembly lubricant - Red grease
01804-23 Mounting sleeve
01804-24 Seal remover tool
01804-21 Bushing removal tool
01804-22 Bushing removal tool
01804-20 Seal mount tool
Vice with soft jaws
Heat gun
Loctite
05502-22 Scraper*
05502-23 Seal*
02079-01 Circlip
06817-01 Spacer shim
01314-01 Öhlins High Performance fluid
Improved Scraper and Seal for the MNRXLOXFor higher performance and improved durability a new Scraper* and Seal* are now available. Designed after the latest developments for the MX front forks, the scraping function as well as the internal pres-sure sealing are improved. Also, the stick-slip friction is reduced.
Note!Öhlins strongly recommends to replace these parts. This action will reduce upper bushing wear as well as wear of the inner surface of the strut casing.
Follow this guide to replace the Scraper and Seal.
MNRXL0X aDDITIONaL SeRvIce INfORMaTION
Note!For information about how to replace Bushing, please see the MNRXL0X Owner’s Manual (part no 07440-05).
MNRXL0X aDDITIONaL SeRvIce INfORMaTION
2/3MNRXL0X Additional Service InformationIssued 2011-06-13
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Replace Scraper and/or Seal
1
Remove the Nuts (8x)
2
Pour out all oil.
3
Remove the Strut casing.
4
Clean the Shock absorber and Lower bushing from oil. Use soft de-tergent. Inspect the Lower bushing for wear or damages, replace if necessary.
5
Clean the Strut casing. Use soft detergent. Be careful around the Scraper and Seal. Inspect the Upper bushing. If the Bushing, Scraper or Seal are worn, replace.
6
Remove the Scraper. First use a large screwdriver to loosen the Scraper from the Strut casing. Then, use a small screwdriver to re-move the Scraper.
7
Remove the Circlip.
8
Mount tool 01804-24 around the Strut casing. We recommend to grind off the sharp edges of the screwdriver. Remove the Seal.
9
Remove the Bushing holder.
Note!If you can not remove the bushing holder by hand, use appropriate tool and gently tap it out from the bottom of the strut casing.
10
Mount the Spacer shim.
11
Mount the Bushing holder into the Strut casing. If you notice any play between the Bushing holder and the Strut casing, use Loctite 603.
12
Use tool 01804-23. Mount the Strut casing on the shock absorber. Tighten two [2] of the lower Nuts.
MNRXL0X aDDITIONaL SeRvIce INfORMaTION
3/3MNRXL0X Additional Service InformationIssued 2011-06-13
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Mount the Seal. Use tool 01804-20. Use assembly lubricant on the outer diameter of the Seal and a layer between the Seal lips. Mount the Seal by hammering it with the tool until the groove for the Circlip is visible.
14
Before mounting the Circlip the ear must be cut off. Mount the Circlip.
15
Use tool 01840-23. Mount the Scraper. Put a layer of assembly lu-bricant below the Scraper lip and on the upper part (ca 50mm) of the Chrome tube. Use tool 01804-20 to hammer the Scraper in place.
16
Remove the two [2] lower Nuts.
17
Check the O-ring on the Reservoir bracket. Replace if damaged.
18
Pour 40ml Öhlins High Performance fluid part no 01314-01 in the Strut casing.
19
Tighten the 8 Nuts. Tightening torque 10NmTighten in cross pattern.
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