January 4, 2007
Project Overview
RHIC II ProjectInternal Cost Review
Roberto Than
Cryogenics Systems
January 4, 2007
2
January 4, 2007
Scope
2K Cryo Plant and transfer lines RHIC Ring Cryogenics VJ multi-line bundles & modifications
• Perform extensive Engineering and Design efforts– Define and finalize high level design
– Complete RFQ, equipment specs and drawing package Plant components RHIC Ring Cryogenics VJ multi-line bundle
• Procure Major Equipment– Vendor interface & visits
– Equipment testing and approval
• Installation– Major Plant and subsystems
– Transfer lines and piping
– Component Testing & Commissioning
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January 4, 2007
Scope: Refrigerator Technology
WARMCOMPRESSION
HYBRIDCOMPRESSION
Small
HYBRIDCOMPRESSION
Large
COLDCOMPRESSION
With / without Ref.Rec.
Refr.Rec.
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January 4, 2007
Scope: 2K Plant Size Map
1
10
100
1000
10000
1.6 1.7 1.8 1.9 2 2.1
Temperature [K]
Ca
pa
cit
y [
W]
WARM COMPRESSION
HYBRID COMPRESSION
COLD COMPRESSION
LHC
TORASUPRA
ELBE Rossendorf
NHMFLMTF
A0
R H I C - I I
TJNL CEBAF
SNS
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January 4, 2007
Scope: 2K Cryo System
MainCold Box
Cavity Cryo modules SC Gun
Sub AtmColdbox
RecComp
ProcVac Sys
Main Comp
LN2Storage
LHeStorage
LN2
Gas Storage
HX 2-4K HX 2-4K
Distribution System
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January 4, 2007
Scope: Cryo Process Flow Diagram
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January 4, 2007
Costs by WBS
Direct Burdened Contingency TotalWBS Description FTEs Cost Cost 30.0%
1.2.9.1 Helium Refrigeration Systems 3.48 392 463 139 602
1.2.9.3 RHIC Ring VJ Line Modifications (Tuozzolo) 0.00 0 0 0 0
1.3.9.1 Helium Refrigeration Systems 6.63 5859 6601 1980 8582
1.3.9.3 RHIC Ring VJ Line Modifications (Tuozzolo) 0.00 0 0 0 0
1.3.13.1.12 Cryogenics 0.00 0 0 0 0
1.3.13.2.7 Cryogenics 0.00 0 0 0 0
1.3.13.3.5 Cryogenics 0.00 0 0 0 0
1.3.13.4.5 RHIC Ring Cryogenic Modifications 0.00 0 0 0 0
0
Total 10.11 6252 7064 2119 9183
FY07 K$
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January 4, 2007
Estimates Basis
• Vendor quotes / ROM Price– Main Helium Plant
– Warm Storage Tanks
– Process Vacuum Skids
– Recovery Compressor
– LHe Storage Dewar
– Gas Analyzer
• Own estimates– Sub-atmospheric Cold Box
– VJ Distribution System
– RING Multi-Line VJ Bundle Segments
• Own estimates based on recent procurements– Vacuum jacketed piping
– Phase 3 Components
– Labor: RHIC Installation & Refrigerator upgrades
– ERL Vacuum Pump Skid
– Available equipment SNS / TJ-Lab Information
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January 4, 2007
Major Procurements (direct $)
• High Level
– Helium Plant – $1.7 M ( 2 European Vendors) Main Compressor System Main Coldbox + spare turbine cartridges
– Storage Dewar – $ 250K
– Sub-Atmospheric Coldbox - $650K
– Process Vacuum Skids - $500K
– Cold Transfer Line System - $200K
– Warm Storage Tanks - $250K
– LN2 storage tank - $110K
– RING Multi-Line VJ Bundle Sections- $900K (First estimate)
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January 4, 2007
Contingency & Risk
• Foreign purchases
– Main Refrigerator Plant (Main Cold Box & Compressor System)
– No contingency applied yet for $-Euro uncertainty
• Added cost of 10CFR 851 QA, inspection & documentation
• System Heat Load: Testing mid 2007 of Cavity
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January 4, 2007
Milestones
• Design complete
– P&ID and G A layout
– Equipment Specs & RFQ documents
• Purchase orders placed
– Main 4K Plant — Liquid Helium Storage
– Process Vacuum Skids — LN2 Storage
– Sub-atmospheric Cold Box
– Cold Transfer Lines System
– RHIC RING Multi-Line VJ Bundles
• Installation
• Commissioning and Testing
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January 4, 2007
Assumptions
• Heat Loads are established and remain unchanged
• General arrangement of equipment remain unchanged
• Funding is available as planned/needed
• Conventional facility provides
– Required power, cooling water & buildings