January 4, 2007 Project Overview RHIC II Project Internal Cost Review Roberto Than Cryogenics Systems January 4, 2007
January 4, 2007
Project Overview
RHIC II ProjectInternal Cost Review
Roberto Than
Cryogenics Systems
January 4, 2007
2
January 4, 2007
Scope
2K Cryo Plant and transfer lines RHIC Ring Cryogenics VJ multi-line bundles & modifications
• Perform extensive Engineering and Design efforts– Define and finalize high level design
– Complete RFQ, equipment specs and drawing package Plant components RHIC Ring Cryogenics VJ multi-line bundle
• Procure Major Equipment– Vendor interface & visits
– Equipment testing and approval
• Installation– Major Plant and subsystems
– Transfer lines and piping
– Component Testing & Commissioning
3
January 4, 2007
Scope: Refrigerator Technology
WARMCOMPRESSION
HYBRIDCOMPRESSION
Small
HYBRIDCOMPRESSION
Large
COLDCOMPRESSION
With / without Ref.Rec.
Refr.Rec.
4
January 4, 2007
Scope: 2K Plant Size Map
1
10
100
1000
10000
1.6 1.7 1.8 1.9 2 2.1
Temperature [K]
Ca
pa
cit
y [
W]
WARM COMPRESSION
HYBRID COMPRESSION
COLD COMPRESSION
LHC
TORASUPRA
ELBE Rossendorf
NHMFLMTF
A0
R H I C - I I
TJNL CEBAF
SNS
5
January 4, 2007
Scope: 2K Cryo System
MainCold Box
Cavity Cryo modules SC Gun
Sub AtmColdbox
RecComp
ProcVac Sys
Main Comp
LN2Storage
LHeStorage
LN2
Gas Storage
HX 2-4K HX 2-4K
Distribution System
6
January 4, 2007
Scope: Cryo Process Flow Diagram
7
January 4, 2007
Costs by WBS
Direct Burdened Contingency TotalWBS Description FTEs Cost Cost 30.0%
1.2.9.1 Helium Refrigeration Systems 3.48 392 463 139 602
1.2.9.3 RHIC Ring VJ Line Modifications (Tuozzolo) 0.00 0 0 0 0
1.3.9.1 Helium Refrigeration Systems 6.63 5859 6601 1980 8582
1.3.9.3 RHIC Ring VJ Line Modifications (Tuozzolo) 0.00 0 0 0 0
1.3.13.1.12 Cryogenics 0.00 0 0 0 0
1.3.13.2.7 Cryogenics 0.00 0 0 0 0
1.3.13.3.5 Cryogenics 0.00 0 0 0 0
1.3.13.4.5 RHIC Ring Cryogenic Modifications 0.00 0 0 0 0
0
Total 10.11 6252 7064 2119 9183
FY07 K$
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January 4, 2007
Estimates Basis
• Vendor quotes / ROM Price– Main Helium Plant
– Warm Storage Tanks
– Process Vacuum Skids
– Recovery Compressor
– LHe Storage Dewar
– Gas Analyzer
• Own estimates– Sub-atmospheric Cold Box
– VJ Distribution System
– RING Multi-Line VJ Bundle Segments
• Own estimates based on recent procurements– Vacuum jacketed piping
– Phase 3 Components
– Labor: RHIC Installation & Refrigerator upgrades
– ERL Vacuum Pump Skid
– Available equipment SNS / TJ-Lab Information
9
January 4, 2007
Major Procurements (direct $)
• High Level
– Helium Plant – $1.7 M ( 2 European Vendors) Main Compressor System Main Coldbox + spare turbine cartridges
– Storage Dewar – $ 250K
– Sub-Atmospheric Coldbox - $650K
– Process Vacuum Skids - $500K
– Cold Transfer Line System - $200K
– Warm Storage Tanks - $250K
– LN2 storage tank - $110K
– RING Multi-Line VJ Bundle Sections- $900K (First estimate)
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January 4, 2007
Contingency & Risk
• Foreign purchases
– Main Refrigerator Plant (Main Cold Box & Compressor System)
– No contingency applied yet for $-Euro uncertainty
• Added cost of 10CFR 851 QA, inspection & documentation
• System Heat Load: Testing mid 2007 of Cavity
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January 4, 2007
Milestones
• Design complete
– P&ID and G A layout
– Equipment Specs & RFQ documents
• Purchase orders placed
– Main 4K Plant — Liquid Helium Storage
– Process Vacuum Skids — LN2 Storage
– Sub-atmospheric Cold Box
– Cold Transfer Lines System
– RHIC RING Multi-Line VJ Bundles
• Installation
• Commissioning and Testing
12
January 4, 2007
Assumptions
• Heat Loads are established and remain unchanged
• General arrangement of equipment remain unchanged
• Funding is available as planned/needed
• Conventional facility provides
– Required power, cooling water & buildings