WELCOME 0N BOARD
Moment of glories
THE NAME OF MARINER
The mariner’s
The Mariner’s Experienced,
“it’s difficult to catcher the stories, NO Selling.! But Sailing Onboard.! Every time when u going enter the depth Of the Vessel, u will felt…
The MARINER’S INGREDIENTS.”
My Life.! It’s Marine.!!!
INDUSTRIAL TRAINNING PRESENTATION
Prepared by
Mohd Baqa’bi’llahi Bin Mohd Yussuf
Student ID 56121204018MMHE IPT 46764
15 NOVEMBER 2006
Table of content
Chapter 1 MMHE Previews
Hull Division Group Marine Repair Department
Chapter 2 Project’s Involved
MT YU TSOA II (OIL TANKER)
MT QUASAR (OIL TANKER)
MV FAJAR SAMUDERA (CRUISE VESSEL)
Chapter 3 Current Project
SPAR TRUSS KIKEH OFFSHORE (MDFT)
MDFT FPSO TOPSIDE
MDFT = MALAYSIAN DEEP WATER FLOATING TERMINAL FPSO = FLOATING PRODUCTIONS STRORAGE
OFFLOADING & OFFSHORE TOPSIDE = OFFSHORE PLATFORM
Vessel Repair Index Procedure’s
Vessel General Arrangement Jobs Status Check List (Repair Specifications) Material Certificate (Mill Certificate) Work Schedule Hull Yard Specification Report of Inspection & Survey activities Inspection and Testing record Request for Surveyor Hot Work Certificate Lifeboat Test record
Chapter 1 MMHE Preview’s
Marine Repair Department
Hull Division Group
Chapter 1 MMHE Previews MMHE LAYOUT
Facilities ProvidedWORKSHOP
Marine Repair Department Workshop
Dry Dock NO1 450,000 DWT
Level Luffing Crane 80 Tons
DRY DOCK NO1
Ship Lift 70,000 DWT
Ship Lift Platform is dropping down
QUAY 7 (LANDBERTH)
Cradle Arrangement
QUAY 7
STEEL LEG CRANE
Steel Leg Crane and Tug Boat
Steel Leg Crane LiftingHelideck
DRILL BARGE VESSEL
Drill Barge
Drill Barge on operation
Chapter 2 Project’s Involved
Chapter 2 Project’s Involved
MT YU TSOA II (OIL TANKER)
Operations Involved
CCS Detail Inspection of Hull structure (WBT)
Air Pressure Testing (WBT)
Derrick Crane Load Testing
Operations Involved
CCS Detail Inspection of Hull structure (WBT)
Operation explanations
Intend the China Classification of Shipping. Intend the MMHE QC Personnel.
Inspection activities covered visual checking and testing. Process inspections at all of hull structural joint to identify the corrosion factors. Marking at corrode location. Process renewal and installation new hull structural.
China Classification of Shipping
(CCS)
Defaults by corrosion (marked)
Detail Inspection at transverse bulkhead
WBT AFT PEAK TANK
China Classification of Shipping
(CCS)
Operations Involved
Air Pressure Testing (WBT)
China Classification of Shipping
(CCS)
Operation explanations
Intend the China Classification of Shipping. Intend the MMHE QC Personnel.
All of access holes WBT tank its tightly closed to prevent from air leakage. Pump air into tank while in process to identify the leaking locations. Intend MMHE QC in WBT tank to search the leakage locations by getting information from manometer air pressure drop. Leaking area will be remarks for repair purpose.
Manometer for checking air pressure dropping
Air leakage below of the WBT tank
WBT AFT PEAK TANK
China Classification of Shipping
(CCS)
Operations Involved
Derrick Crane Load Testing
China Classification of Shipping
(CCS)Operation explanations
Intend the China Classification of Shipping. Intend the MMHE QC Personnel.
Intend the specialist group of crane (MMHE Staff) to arranged the process. Ensure the crane equipment in good condition. Prepared the load test to be tested are according capacity weight of crane can lifting up. Crane will lifting up and down also turn around. Crane will hold lifting load in 15 minutes to perform the crane strengthens.
Derrick crane lifting weight
Derrick crane load weight 4 tons
MAIN DECK
China Classification of Shipping
(CCS)
Chapter 2 Project’s Involved
MT QUASAR (OIL TANKER)
Operations Involved
Life boat testing
Davit Load Testing Analysis
Vacuum Test (main deck)
NO 6 WBT ESTIMATION STEEL RENEWAL
Operations Involved
Life Boat Testing
Davit Load Testing Analysis (Video provided on requested)
Operation explanations
Intend the ClassNK Surveyor. Intend the MMHE QC Personnel.
Process to ensure the Lifeboat crane can working during lifting down the Load Test Panel. Ensure all of lifeboat equipment in good condition. Fixed the Load Test Panel at lifeboat crane before do the test. Important here to ensure location of testing is secure (in dry dock).
MT QUASAR Lifeboat (P)
Lifeboat Crane lifting Load Panel for Testing
LIFEBOAT PORT SIDED
Load Panel lifting down
Davit Load Test Analysis
PORT SIDED
Operations Involved
Vacuum Test (main deck)
Operation explanations
Intend the ClassNK Surveyor. Intend the MMHE QC Personnel.
Vacuum test are done at main deck and using vacuum test machine. Using hose to supply the air into vacuum pump (10psi). Brush the welding seam by soap solutions and press the handle to vacuum the place to test. If got leakage the welding seam will shown bubble.
Vacuum Test Machine
Vacuum Test brush with soap solution.
MAIN DECK
Leakage when bubble its throughout
Vacuum Test Perfects without leakage
MAIN DECK
Operations Involved
COT INSPECTION PROCESS
Operation explanations
Intend the ClassNK Surveyor. Intend the MMHE QC Personnel.
Inspection activities covered visual checking and testing. Process inspections of hull structures, centerlines frame (bracket toe), bottom longitudinal, stringers and deck frame. Marking at place to be repair and renewal the new plate.
CRUIDE OIL TANK (COT)CENTER TANK
Ladder access to bottom tank structure
NO.3 COT Access Holes (center tank)
COT Tank Structure
COT Tank Hull structural Detail Inspection
CRUIDE OIL TANK (COT)CENTER TANK
Centerline Detail Inspection
CRUIDE OIL TANK (COT)CENTER TANK
Frame Bracket Detail Inspection
CRUIDE OIL TANK (COT)CENTER TANK
Bracket Toe Inspection
Centerlines Bracket Toe Inspection
CRUIDE OIL TANK (COT)CENTER TANK
Deck frame inspection
Tank cleaning machine equipment
Tank cleaning machine
Operations Involved
NO 6 WBT ESTIMATION STEEL RENEWAL
Operation explanations
Intend the MMHE QC Personnel.
Estimation process involved all of hull structural renewal new plate. Every each of hull structural installation should be recorded and estimate for claim to the owner of the vessel. Detail table estimated are show every each of locations install the new plate structure.
NO 6 WBT STARBOARD
NO 6 WBT (S) access holes
Tank situation with sorting staging
Bulkhead plate renewal
Bulkhead plate installation
INSTALLATION IN PROGRESS
Longi. bulkhead longi. Installation process
Deck Longi plate installation
INSTALLATION IN PROGRESS
RENEWAL PROCESS COMPLETE
LBL after renewal process
NO6 WBT (S) structural after renewalprocess complete
NO6 WBT (S) structural after renewalprocess complete
Bulkhead 29 after renewal Process complete
RENEWAL PROCESS COMPLETE
HULL STRUCTURAL WEIGHT ESTIMATION
Detail Estimation Weight of Steel Hull Structural plate Renewal’s on Excel Table..\No6 WBT (S) final material replacement estimation\No 6 WBT (S).xls
Chapter 2 Project’s Involved
MV FAJAR SAMUDERA (CRUISE VESSEL)
Operations Involved
Locate of Zink Anode
Painting Process
Malaysian Shipping
Classification (SCM)
Operations Involved
Locate of Zink Anode
Malaysian Shipping
Classification (SCM)
Operation explanations
Subcontractors Company (Vital wise).
Zink anode used to prevent from corrosion factors happen in faster by sea water effects. Process locate Zink anode at outboard of vessel (under hull). Zink anode size depend on size of vessel and location to located.
Aft (Port sided)
Process Locate Zink anode (P)
OUTBOARD (AFT STRUCTURE)
Malaysian Shipping
Classification (SCM)
Zink Anode (1kg)
Zink Anode Located at Rudder
OUTBOARD (AFT STRUCTURE)
Malaysian Shipping
Classification (SCM)
Operations Involved
Painting Process
Malaysian Shipping
Classification (SCM)
Operation explanations
Subcontractors Company (Vital wise).
Painting coating layer are depend on Superintendent of the vessel request. For normal coating its four layers only.
Starboard sided painting
Painting in progress
Malaysian Shipping
Classification (SCM)
STARBOARD SIDED PAINTING
Starboard sided after painting process
Starboard sided (foreword) painting in progress
Malaysian Shipping
Classification (SCM)
STARBOARD SIDED (FOREWORD)
Starboard sided (foreword) painting in progress
Chapter 3 Current Project
SPAR TRUSS KIKEH OFFSHORE (MDFT)(CURRENT PROJECT)
MDFT FPSO TOPSIDE SPAR TRUSS
MDFT = MALAYSIAN DEEP WATER FLOATING TERMINAL FPSO = FLOATING PRODUCTIONS STRORAGE
OFFLOADING & OFFSHORE TOPSIDE = OFFSHORE PLATFORM TRUSS SPAR = OFFSHORE LEG
SPAR TRUSS KIKEH OFFSHORE (MDFT) (CURRENT PROJECT)
FPSO
FPSO = FLOATING PRODUCTIONS STRORAGE OFFLOADING & OFFSHORE
MDFT – FPSO KIKEH
MDFT – FPSO KIKEH Conversion process
MDFT – FPSO KIKEH
FPSO KIKEH under Conversion process
FPSO KIKEH Final Conversion
MDFT – FPSO KIKEH
MDFT – FPSO KIKEH Complete Conversion
SPAR TRUSS KIKEH OFFSHORE (MDFT) (CURRENT PROJECT)
TOPSIDE
TOPSIDE = OFFSHORE SPAR PLATFORM
MDFT – SPAR PLATEFORM
SPAR TOPSIDE PLATEFORM
MDFT – SPAR PLATEFORM
KIKEH SPAR
SPAR TRUSS KIKEH OFFSHORE (MDFT) (CURRENT PROJECT)
SPAR TRUSS
TRUSS SPAR = OFFSHORE LEG
MDFT – SPAR TRUSS
MDFT – SPAR TRUSS
Truss Structure
Truss Section
MDFT – SPAR TRUSS
SPAR TRUSS Detail Structure
SPAR TRUSS Structure
End of presentation…
The mariner’s
Experienced of Mariner’s…
Moment of glories
THE NAME OF MARINER
The enD