YOU ARE DOWNLOADING DOCUMENT

Please tick the box to continue:

Transcript
Page 1: Hot-dip galvanizing

Ptg. de la Masìa, 13 bxos LD608349 Cabrera de Mar – Barcelona (España) Tel: +34 93 754 17 47– Fax: +34 93 754 16 [email protected]

SOCOVRAI®

Page 2: Hot-dip galvanizing

Protect steel & iron againstcorrosion

• A Zn layer is chemically attached to the steel surface.

• Zn corrodes slower than iron and, thus, protects

Hot-dip galvanizing

• Zn corrodes slower than iron and, thus, protects iron from corroding.

• Very strong protection against corrosion.

• Different metals (Ni, Cr…) are attached to the base metal surface.

• Used for high-gloss applications.

Electroplating

Page 3: Hot-dip galvanizing

HDG is used in heavy-dutyindustries

Building & Construction

Street Furniture & Road Safety

Wire frameWire frame

Utilities & Piping

Agricultural-used steel

Transportation & Automotive

Fasteners

Page 4: Hot-dip galvanizing

• Acid (cold, pre-etching)• Alkaly (warmed, needs

rinsing off)Degreasing

• Mechanic• Water-based dilution: acid or alkalyEtching

Rinsing

Rinsing

Hot-dip galvanising stages

• ZnCl2 and NH4Cl double and triple salts

• ZnCl2Flux

• Protection against corrosionGalvanising

• Protection against white corrosionPassivation

Rinsing

Drying

Page 5: Hot-dip galvanizing

Our productsproducts

Page 6: Hot-dip galvanizing

DEGREASING

GALVANISINGPASSIVATION

ETCHING

FLUX

ANGEM proposes the full range of products

PS series

Additives

Passivants

IC series

Additives

Additives

Salts

Page 7: Hot-dip galvanizing

SOCOVRAI®PSAG

SOCOVRAI®PSJ

AcidSOCOVRAI®PSB

SOCOVRAI®PSMM

Alkaly

Degreasers

PSJ

SOCOVRAI®PS9M

PSMM

SOCOVRAI®PS198S

SOCOVRAI®PS3xE (electrolithic)

Page 8: Hot-dip galvanizing

How to choose a degreaser

Dirt type

Shape and quanity of

partsAlloy type

Degreaser

Processcost

Form of application

Page 9: Hot-dip galvanizing

Advantages of acid degreaser

Acie Alkaly

Page 10: Hot-dip galvanizing

SOCOVRAI®IC111

SOCOVRAI®IC115

Corrosioninhibitor

SOCOVRAI®AF132

SOCOVRAI®AH131N

Additives

Etching

IC115

SOCOVRAI®IC33

SOCOVRAI®IC120

AH131N

Page 11: Hot-dip galvanizing

Reduce Fe concentration

A corrosion inhibitor improvesetching

Avoid over-etching

Page 12: Hot-dip galvanizing

• Higher temperature• Higher HCl

concentration

Difficult to control the acid attack on the metal

Optimum etching requires a balance between HCl y Fe

concentration

• Higher Fe concentration

Etchingspeed

Reduce bath activity

Page 13: Hot-dip galvanizing

Decapado óptimo en HCl a 20ºC

200

250

300

Co

nc.

de H

ierr

o /

(g

/L)

Exhausted bath Renovate bath

A CI enlarges the margin of etching

0

50

100

150

0 50 100 150 200 250Conc. HCl / (g/L)

Co

nc.

de H

ierr

o /

(g

/L)

Tiempos mayores Óptima Saturación

HCl attacks base metal

A corrosion inhibitor enlarges margins

Page 14: Hot-dip galvanizing

No

No VOCs

Low toxicity

No

SOCOVRAI ® IC120: environmentally friendly

SOCOVRAI®IC 120

No APEs

No ADR

Environmentally-friendly

Has alcoxylated alcohol and phosphonatedderivatives

Page 15: Hot-dip galvanizing

SOCOVRAI® AH131N reduces process vapor

SocovraiAH131N

Etching with HCl

AH131N

+ AH131N

Page 16: Hot-dip galvanizing

ZnCl2

Salts

SOCOVRAI®AF132

Additives

Flux

Double salt

Triple salt

SOCOVRAI®ATH3

Page 17: Hot-dip galvanizing

SOCOVRAI®AR32

Additives

Galvanizing

Page 18: Hot-dip galvanizing

Passivation Tri

WithoutChrome(VI)

Passivation 22A

WithChrome(VI)

Passivation

Tri

ADL 3P

22A

Page 19: Hot-dip galvanizing

Our suggestionssuggestions

Page 20: Hot-dip galvanizing

PASSIVATION

High-protection acid line

DEGREASING

SOCOVRAI®

ETCHING FLUX

GALVANIZING

SOCOVRAI®

PSAG

80 – 130 g/l25ºCYearlycleaning

SOCOVRAI®

IC120 (0,3%) + AH131N (2 l/m3)

HCl] >100 g/L, [Fe3+]<140 g/LT: 25 ºC

Sel double + SOCOVRAI®

AF132 (5 g/l) + ATH3 (0,5%)

D: 1,2 – 1,26 g/l65 -70ºC

SOCOVRAI®

AR32

450ºC

DE-ZINC

SOCOVRAI®

IC 33

ADL 3P

50-70ºC

Page 21: Hot-dip galvanizing

Line with alkaly degreaser

DEGREASING

SOCOVRAI®

ETCHING FLUX

GALVANIZING

RINSING

SOCOVRAI®

PSB

7 -20 %55 - 60ºCCleaningevery 6 moths

SOCOVRAI®

IC120 (0,3%) + AH131N (2 l/m3)

HCl] >100 g/L, [Fe3+]<140 g/LT: 25 ºC

Sel double + SOCOVRAI®

AF132 (5 g/l) + ATH3 (0,5%)

D: 1,2 – 1,26 g/l65 -70ºC

SOCOVRAI®

AR32

450ºC

DE-ZINC

SOCOVRAI®

IC 33

Page 22: Hot-dip galvanizing

Technology

Technical support

Product Proximity

SpeedSpecialized in metal

ANGEM Specialities is:

Bath analysis

R+D

Agility

ISO 9001

Ley de envases –R.D.782/1998

Customized products

Competitive prices


Related Documents