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of A01 1

016

2:1(1:1; 5:1; 10:1)

Release Info.

Designed by Checked by Approved by Released by

Supplier

Supplier Part No.

Semi Finished

Customer

Customer Part No.

Responsible Engineer

CAD Model

Unified Product Name

Creating Location

Drawing modified on

Model modified on

Material

Design Number

Design Name

Design Name 2

DepartmentSurface in mm²

Mass in kg

Drawing modified by

Model modified by

Maturity

Sheet Scale Format

<C>

<M>

Version

Version

Restricted substancesG_904410

ProtectionISO 16016

Tolerancing ISO 8015

General tolerances forlinear dimensions, formand position ISO 2768 -mH,chamfers, radii andangular dimensionsISO 2768 -v

Form and positiontolerances EN ISO 1101

CharacteristicclassificationG_023013-4

Surface texture GN 4005

Evaluation of diametermeasurement accordingto Gauss method(arithmetic mean value)

Break edges DIN EN ISO 13715

First angleprojection

CATIA V5-6 2016

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0558803400

2021-07-16

2021-07-16

DIN30910-4_Sint-D39mod <M> 1

21000

0.363

0558803400

HUB

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1

1

TC

-- -- SPEICIFICATION MATURITY LEVEL 1 APPROVED 2021-07-16

Ind. Co. Change No. Modification Name Date

<I> 0

EXTERNAL GEAR GEAR "A" GEAR "B"

SPLINE DATA EXTERNAL DIN 5480-W88X2.00X42X9g

DIN 5480-W88X2.00X42X9*

REFERENCE DIAMETER dB 88.000 88.000

NORMAL MODULE mn 2.000 2.000

NUMBER OF TEETH z 12(42) 18(42)

NORMAL PRESSURE ANGLE an 30.0° 30.0°

HELIX ANGLE b 0.0 0.0°

HAND OF HELIX STRAIGHT STRAIGHT

BASIC RACK DIN 5480 DIN 5480

ADDENDUM MODIFICATION x*mn NOMINAL 0.900 0.900

GEAR TOOTH QUALITY (DIN3961)

TOLERANCE CLASS 9 9

TOOTH THICKNESS sn(GAGE DIMENSION)

effectivemax.

<M> 4.169 <M> 4.029

TOOTH THICKNESS sn(ACTUAL)

max. 4.139 3.999

min. 4.089 3.949

BALL DIA DM 4.50 5.00

MEASUREMENT OVER BALLS MdK( ACTUAL)

min. (93.400) (94.554)

max. (93.325) (94.480)

INTERNAL GEAR

SPLINE DATA INTERNAL DIN 5480-N37X1.00X36X9*

REFERENCE DIAMETER dB 37

NORMAL MODULE mn 1

NUMBER OF TEETH z 36

NORMAL PRESSURE ANGLE an 30.0°

HELIX ANGLE b 0

HAND OF HELIX STRAIGHT

BASIC RACK -

ADDENDUM MODIFICATION x*mn NOMINAL 0.05

GEAR TOOTH QUALITY (DIN3961) -

TOLERANCE CLASS 9

SPACE WIDTH en(GAGE DIMENSION)

effectivemin.

<M> 1.503

SPACE WIDTH en(ACTUAL)

min. 1.526

max. 1.566

BALL DIA DM 1.75

MEASUREMENT OVER BALLS MdK( ACTUAL)

min. 33.3583

max. <M> 33.4334

MATERIAL DATA SIRON P725DENSITY EXTERNAL TEETH: >7.0g/cm3 TOTAL: >7.0g/cm3

SHEAR TEST STATICMINIMUM BREAK LOADHARDNESS SPECIFICATIONSURFACE HARDNESS 280min HV5CORE HARDNESS > 200 HV5SURFACE DECARBURATION NOT PERMISSIBLEMATERIAL ANALYSISC 0.5-0.7%Cu 1.3-1.7%Ni 3.5-4.5%Mo 0.4-0.6%Mn 0.1-0.2%S 0-0.05%Fe BALANCE

( )Rk 16

-0.3 +0.3 ( )

CONCAVE TOOTH FORMATION NOT PERMITTEDCβ = 0.001+0.012

dNa, dNf AND df DEVIATION FROM DIN STANDARD

FURTHER GEAR DATA SEE DATA SHEET SAME NUMBER

FIT FREELY SELECTED

SINGLE INDEX VARIATION FOR REFERENCE, GAUGE HAS PRIORITY

ON BOTH SIDES

VALID FOR SPLINE "A" AND "B"

BURR MAY NOT EXCEED ADJACENT PLANE SURFACE

PARTS MUST BE FREE OF BURRS WHICH CAN BREAKDURING OPERATION

#

##

M1: SURFACE HARDNESS: 300 HV5 min

M2, M3: SURFACE HARDNESS: 280 HV5 min

<M>

<M>

B

B

AA

B BA

AB

B

B

B

A

A

B

B

A

AB

BBB

A

A

B

B

A

A

B

B

-0.05-0.5

-0.05-0.3

120

120

MIDDLE SPACE WIDTH

92.309 ... 92.237 <M>

93.152 ... 93.077 <M>

54.5

17.143

B

C

3x

(=360°)

(=360°)

3x

26

±0.1

5R

5R

5R 5

R

15

R

30 30

120

120

17.143

3R m

ax

27.5

±0.1

78 ±0.2

S

T

Y

A

A

B

B

B

B

AA

B BA

AB

B

B

B

A

A

B

B

A

AB

BBB

A

A

B

B

A

A

B

B

30

0

-0.15

37.7

±0.1 <M>

37.35

±0.1 <M>

# R0.35 max

# R0.35 maxBRUSHED

BRUSHED

R0.35 max

R0.35max

30.5

±0.1

1:1

15.15 +0.05-0.1 <M>

10 ±0.1

4R

0.5

R

max

0.5

R

0.5

R

0.2

±0.1

30 min

S5:1

D0.2 CDENSITY WITHIN THESPECIFICATIONANGULAR SEGMENT (BOTH SIDES): >7.30g/cm³

(3x)

0.2 D

10.65 ±0.075

6.9 ±0.1

16.5 ±0.1

9.2 +0.2 0

3R

0.8R

0.3

Rmax

0.8R

max

0.5R

max

3Rmax

45

±2

84

±0.1

20

R

3 0 min

T5:1

0.1 E

E

0.1 E

0.2 C

0.1 E

(3x)

3±0.1

1+0.2-0.1R

81.6±0.2

Y5:1

(6x)

0.15 C

87.6 h11 ( )

0 .8±0.2

R

16.5 ±0.05

9.05

35 H11( )

A-A

0-0.22

TIP DIAMETER

+0.16

0

TIP DIAMETER

A

<M>

50

±0.1

58

0

-0.25

76.4

±0.1

0.6±0.2

R

0.1 A

76.4

±0.1

1 ±0.2

R

1.4

0

-0.2

2.2 ±0.05

4.3 ±0.1

1.6 ±0.075

3.85 0-0.2

4.45 ±0.1

6( )

6.05 ±0.1

X

M1

M3M2

84.2

0

-0.49

B-BFORM AND POSITION

ROOT DIAMETER

Rk 7

0.1 A0.075 Rk 7

Rz 10

0.1 A

Rk 7

0.08 A0.05

<M>

<M>

<M>

B

0.08 A0.05

37.1

+0.31

0

Rk 7

ROOT DIAMETER

0 .12 A 0.12 A18.1 0-0.2

H10:1

X10:1

0.6

+0.2

0

0.8+0.2

0

R

1.5 -0.25 0