Agenda
About E-WarDD Unit Operations and Machinery
Processes Machinery
Process Flow Input Output Material Balance
Pollution Control Measures OH&S
About E-WarDD Size of the unit: 1500 sq.ft. Number of employees: 10 Location: Industrial area of Bommanahali Modern equipment Installed Capacity – 2 tonnes per day
Objectives To work within the framework of the law to ensure
environmentally safe reuse and recycling of e-Waste Provide opportunities for safe recycling of e-Waste to
households and small establishments Act as a source of inspiration towards other informal
sector companies
Roots
Gowri Palya is the heart of e-Waste recycling in Bangalore with more than 50 units located there
Dismantlers and precious metal recovery done in tiny units interspersed between shops and households
10 dismantlers came together to form E-WaRDD
Collaboration
Two years training in testing and upgrading e-waste, and identifying and handling hazardous substances
Outlining of a business plan
German Technical Corporation (GTZ)
Swiss Federal Laboratories for Materials Testing and Research (EMPA)
Motivation
Realized that there was no future for the informal sector unless we upgrade and work like the formal sector
Wanted to demonstrate to the rest of the sector that it was possible to get official recognition
‘Pasha could be the first person to convert from the informal recycling sector to the formal sector in India, and perhaps in the world, too.’
Times of India, 5 March 2009
recycling unit before formalization, 2006
Milestones
2006 Outlining of a business plan with GTZ Beginning of the training with GTZ and EMPA
2007 Investment of Rs 8,00,000 Relocation from a residential area to an industrial area Obtained CFE in April 30 from the KSPCB
2008 Purchase of pollution control equipment and occupational safety and health
equipment Investment of Rs 6,50,000
2009 Obtained CFO in March from the KSPCB valid till 30.06.2010 Application for CPCB authorization
Agenda
About E-WarDD Unit Operations and Machinery
Processes Machinery
Process Flow Input Output Material Balance
Pollution Control Measures OH&S
Machinery for Processes
Collection and storage: Storage bins, racks, tables, Hired vehicles for collection
Functional Testing: Multimeter Dismantling: All the operations are done manually
with electric and manual screw driver, hammers, chisel, cutter and other hand tools
Agenda
About E-WarDD Unit Operations and Machinery
Processes Machinery
Process Flow Input Output Material Balance
Pollution Control Measures OH&S
Input
Sources Types of waste Households,
apartments, clubs Schools Scrap dealers and
small companies Large scale companies
Electronic devices Electrical devices IT and
telecommunication Medical equipment
Process flowCollection of
e-waste
Segregation and storage
Examination of refurbishment or
reuse possibilities
Eventual refurbishment
Sale to second hand market
Manufacture of new products
Dismantling
Recovery of reusable
components
Recovery of scrap
Metal scrap
Plastic scrap
CRT glass
Batteries
Sale to plastic recycler
Sale to authorized battery recyclers
Large e-waste recycler
PCB Boards of low and high quality
Sale to PCB smelters
Non recyclable hazardous waste
(e.g. backup tapes)
Storage until hazwaste landfill is operational (TSDF)
Eventual add of components
Sale to metal recycler
Stock
Copper : 20 kg
Plastic : 250 kg
PCB Boards : 60 kg
CRT glass : 100 kg
Non recyclable hazardous waste :
4 kg
Aluminium : 30 kg
Bross : 15 kg
Iron : 600 kg
Dismanteled e-waste : 1100 kg
E-waste stock : 10 tons
Reburbished CRT : 900 kg
Batteries : 1 kg
Output(Contact established with the following vendors and materiel supplied to outhorised recyclers)
Scrap Destination
Metal scrap
Moogambigi Metal Trading CompanyKempanayakanahalli VillageBannergatta Hamlet, Jigani HobaliAnekal Taluk, Bangalore
Plastic scrap
Petroplast IndustriesNo 19, K.H. Ranganatta ColonyMysore Road, Bangalore
Batteries G.N. IndustryPeeniya Dasarhali 2nd stageBangalore
Scrap Intended destination
CRT glass Recycling smelters
PCB boards
UmicoreBroekstraat 31 rue du MaraisB-1000 BrusselsBelgium
Non-recyclable hazardous waste
TSDFDabbespet, Nelamangala Tq, Bangalore rural
Outflows of air and sewageType Pollution control measures Destination
Air Cyclone and dust collector.Capacity : 2’000 KL/H
TSDFDabbespet, Nelamangala Tq, Bangalore rural
Water No treatment Decentralized waste water treatment
Agenda
About E-WarDD Unit Operations and Machinery
Processes Machinery
Process Flow Input Output Material Balance
Pollution Control Measures OH&S
Pollution Control Equipment
Chimney with hood (height 6 m)
CRT dismantling chamber with vacuum Cyclone and dust collector Separate storage for hazardous wastes
Air pollution monitoring certificate available from certified Laboratory.
Agenda
About E-WarDD Unit Operations and Machinery
Processes Machinery
Process Flow Input Output Material Balance
Pollution Control Measures OH&S
OH&S Equipment
Protective mask Heavy duty hand gloves Safety boots Protective eye-glasses Ear muffs First aid kit First aid chart Fire extinguisher Chart depicting emergency contact numbers
Occupational safety and health equipments
protective glass, mask and gloves
emergency phone numbers
fire extinguisher and first aid kit
Contact Details
Mr. Asif PashaProprietor
EWaRDD & Co.#6, Hosur Main Road14th Cross BommanhalliBangalore – 560068
Mobile +91 98808 84166
Email [email protected]
Website www.ewardd.com