EwaRRD & Co. Electronic & Electrical Waste Recycling Dismantling & Disposal.

EwaRRD & Co.Electronic & Electrical Waste Recycling Dismantling & Disposal

Agenda

About E-WarDD Unit Operations and Machinery

Processes Machinery

Process Flow Input Output Material Balance

Pollution Control Measures OH&S

About E-WarDD Size of the unit: 1500 sq.ft. Number of employees: 10 Location: Industrial area of Bommanahali Modern equipment Installed Capacity – 2 tonnes per day

Objectives To work within the framework of the law to ensure

environmentally safe reuse and recycling of e-Waste Provide opportunities for safe recycling of e-Waste to

households and small establishments Act as a source of inspiration towards other informal

sector companies

Roots

Gowri Palya is the heart of e-Waste recycling in Bangalore with more than 50 units located there

Dismantlers and precious metal recovery done in tiny units interspersed between shops and households

10 dismantlers came together to form E-WaRDD

Collaboration

Two years training in testing and upgrading e-waste, and identifying and handling hazardous substances

Outlining of a business plan

German Technical Corporation (GTZ)

Swiss Federal Laboratories for Materials Testing and Research (EMPA)

Motivation

Realized that there was no future for the informal sector unless we upgrade and work like the formal sector

Wanted to demonstrate to the rest of the sector that it was possible to get official recognition

‘Pasha could be the first person to convert from the informal recycling sector to the formal sector in India, and perhaps in the world, too.’

Times of India, 5 March 2009

recycling unit before formalization, 2006

Milestones

2006 Outlining of a business plan with GTZ Beginning of the training with GTZ and EMPA

2007 Investment of Rs 8,00,000 Relocation from a residential area to an industrial area Obtained CFE in April 30 from the KSPCB

2008 Purchase of pollution control equipment and occupational safety and health

equipment Investment of Rs 6,50,000

2009 Obtained CFO in March from the KSPCB valid till 30.06.2010 Application for CPCB authorization

Location

Industrial area of Bommanahalli

Agenda

About E-WarDD Unit Operations and Machinery

Processes Machinery

Process Flow Input Output Material Balance

Pollution Control Measures OH&S

Processes

Collection and storage Segregation Functional Testing Dismantling Scrap recovery

Segregation and storage

storage of received material

Functional testing

service room computer testing

Dismantling

dismantling of non-functional appliances dismantling of CRT tubes

Storage (i)

storage boxes for large size segregated material

Scrap recovery

tools used for dismantling and segregationsegregation of CPU components

Storage (ii)

storage bins for small size segregated material

flat wires CPUs plastic from watches

Machinery for Processes

Collection and storage: Storage bins, racks, tables, Hired vehicles for collection

Functional Testing: Multimeter Dismantling: All the operations are done manually

with electric and manual screw driver, hammers, chisel, cutter and other hand tools

Agenda

About E-WarDD Unit Operations and Machinery

Processes Machinery

Process Flow Input Output Material Balance

Pollution Control Measures OH&S

Input

Sources Types of waste Households,

apartments, clubs Schools Scrap dealers and

small companies Large scale companies

Electronic devices Electrical devices IT and

telecommunication Medical equipment

Process flowCollection of

e-waste

Segregation and storage

Examination of refurbishment or

reuse possibilities

Eventual refurbishment

Sale to second hand market

Manufacture of new products

Dismantling

Recovery of reusable

components

Recovery of scrap

Metal scrap

Plastic scrap

CRT glass

Batteries

Sale to plastic recycler

Sale to authorized battery recyclers

Large e-waste recycler

PCB Boards of low and high quality

Sale to PCB smelters

Non recyclable hazardous waste

(e.g. backup tapes)

Storage until hazwaste landfill is operational (TSDF)

Eventual add of components

Sale to metal recycler

Stock

Copper : 20 kg

Plastic : 250 kg

PCB Boards : 60 kg

CRT glass : 100 kg

Non recyclable hazardous waste :

4 kg

Aluminium : 30 kg

Bross : 15 kg

Iron : 600 kg

Dismanteled e-waste : 1100 kg

E-waste stock : 10 tons

Reburbished CRT : 900 kg

Batteries : 1 kg

Output(Contact established with the following vendors and materiel supplied to outhorised recyclers)

Scrap Destination

Metal scrap

Moogambigi Metal Trading CompanyKempanayakanahalli VillageBannergatta Hamlet, Jigani HobaliAnekal Taluk, Bangalore

Plastic scrap

Petroplast IndustriesNo 19, K.H. Ranganatta ColonyMysore Road, Bangalore

Batteries G.N. IndustryPeeniya Dasarhali 2nd stageBangalore

Scrap Intended destination

CRT glass Recycling smelters

PCB boards

UmicoreBroekstraat 31 rue du MaraisB-1000 BrusselsBelgium

Non-recyclable hazardous waste

TSDFDabbespet, Nelamangala Tq, Bangalore rural

Outflows of air and sewageType Pollution control measures Destination

Air Cyclone and dust collector.Capacity : 2’000 KL/H

TSDFDabbespet, Nelamangala Tq, Bangalore rural

Water No treatment Decentralized waste water treatment

Agenda

About E-WarDD Unit Operations and Machinery

Processes Machinery

Process Flow Input Output Material Balance

Pollution Control Measures OH&S

Pollution Control Equipment

Chimney with hood (height 6 m)

CRT dismantling chamber with vacuum Cyclone and dust collector Separate storage for hazardous wastes

Air pollution monitoring certificate available from certified Laboratory.

Pollution control equipments (i)

CRT dismantling areahood

Pollution control equipments (ii)

6 m high chimneycyclone and dust collector

Storage of hazardous waste

batteries, condensators and capacitors

CRT glasstapes

Monthly monitoring mechanism

hazardous waste display board

Agenda

About E-WarDD Unit Operations and Machinery

Processes Machinery

Process Flow Input Output Material Balance

Pollution Control Measures OH&S

OH&S Equipment

Protective mask Heavy duty hand gloves Safety boots Protective eye-glasses Ear muffs First aid kit First aid chart Fire extinguisher Chart depicting emergency contact numbers

Occupational safety and health equipments

protective glass, mask and gloves

emergency phone numbers

fire extinguisher and first aid kit

Contact Details

Mr. Asif PashaProprietor

EWaRDD & Co.#6, Hosur Main Road14th Cross BommanhalliBangalore – 560068

Mobile +91 98808 84166

Email [email protected]

Website www.ewardd.com