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WASTEWATER GRIT EFFECTS, MANAGEMENT, AND REMOVAL PRESENTED BY MARK MANN, P.E.
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WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

Dec 02, 2019

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Page 1: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

WASTEWATER GRIT EFFECTS, MANAGEMENT, AND REMOVAL

PRESENTED BY MARK MANN, P.E.

Page 2: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

WHAT IS GRIT? Inert material, both organic and inorganic, that is not benefitted

by secondary treatment or sludge processing.

Page 3: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

WHAT IS GRIT? Majority of particles fall in

75-150 micron range.

Page 4: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

HOW SMALL IS THAT? • Grit Particles:

Majority 75-150 micron • Typical Raindrop:

2000 microns

Page 5: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

HOW SMALL IS THAT? • Grit Particles:

Majority 75-150 micron • Human Hair:

70-100 microns

Page 6: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

EXAMPLES OF GRIT Inorganic

Sand Gravel Cinders Asphalt

Concrete

Page 7: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

EXAMPLES OF GRIT Inorganic

Sand Gravel Cinders Asphalt

Concrete

Organic Eggshells

Seeds Bone Chips

Coffee Grounds

Page 8: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

CHARACTERISTICS OF GRIT • Higher specific gravity

than treatable organic solids.

• Particle shape can be spherical, flat, or angular.

Page 9: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

WHERE DOES GRIT COME FROM? The Collection System • Materials that are flushed by homeowners

• Infiltration/Inflow

Page 10: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

WHERE DOES GRIT COME FROM?

Page 11: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

WHERE DOES GRIT COME FROM? Within the Plant

•Fixed film predators •Wind blown sand and dust

•Damaged piping

Page 12: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

HOW DOES GRIT AFFECT MY PLANT? Disrupts biological processes and reduces effluent quality

Page 13: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

• Wear and tear on mechanical equipment

Disrupts biological processes and reduces effluent quality

HOW DOES GRIT AFFECT MY PLANT?

Page 14: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

• Increase in energy demand

Disrupts biological processes and reduces effluent quality

HOW DOES GRIT AFFECT MY PLANT?

Page 15: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

• Reduction of treatment capacity

Disrupts biological processes and reduces effluent quality

HOW DOES GRIT AFFECT MY PLANT?

Page 16: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

Removal HOW CAN GRIT BE MANAGED?

, Mitigation , or Both

Page 17: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

Option 1: Head of Plant - Better protection of process equipment - Larger unit required to handle full flows - Additional protection or removal may be needed after fixed film treatment processes

GRIT REMOVAL

WHERE SHOULD GRIT BE REMOVED?

Page 18: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

Option 2: Sludge Stream - Located prior to thickener or digester - Solids concentration should not exceed 2% TS - Protection of upstream process equipment and tanks may be required

GRIT REMOVAL

WHERE SHOULD GRIT BE REMOVED?

Page 19: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

Option 3: Multiple Locations - Protects upstream process equipment and basins - Removes grit generated within the plant prior to sludge digestion

- Cost may be prohibitive

GRIT REMOVAL

WHERE SHOULD GRIT BE REMOVED?

Page 20: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

No matter which option is selected, bar screening is required.

GRIT REMOVAL

WHERE SHOULD GRIT BE REMOVED?

Page 21: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

• Range of Flow • Type of Treatment Process

• Location of Grit Removal

• Allowable Headloss • Grit Testing Results • Other Benefits to Treatment

PLANT FACTORS

GRIT REMOVAL

SELECTING GRIT REMOVAL OPTIONS

Page 22: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

REMOVAL SYSTEM FACTORS

• Particle Size Range • Equipment and Energy Requirements • Maintenance Requirements

GRIT REMOVAL

SELECTING GRIT REMOVAL OPTIONS

Page 23: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

OTHER FACTORS

GRIT • Source of Grit • Size of Particles

OPERATIONAL • Maintenance Requirements • Construction Cost • Age and Maintenance of System

GRIT REMOVAL

SELECTING GRIT REMOVAL OPTIONS

Page 24: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

GRIT REMOVAL

• Detridus Tank/Channel • Aerated Chamber • Hydraulic Vortex/Stacked Tray • Mechanical Vortex

OVERVIEW OF REMOVAL OPTIONS

Page 25: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

GRIT REMOVAL

OVERVIEW OF SYSTEM ELEMENTS

Page 26: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

GRIT REMOVAL

OVERVIEW OF SYSTEM ELEMENTS

Page 27: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

GRIT REMOVAL

OVERVIEW OF SYSTEM ELEMENTS

Page 28: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

GRIT REMOVAL

OVERVIEW OF SYSTEM ELEMENTS

Page 29: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

GRIT REMOVAL

DETRITUS/ SEDIMENTATION TANK OR CHANNEL

Page 30: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

GRIT REMOVAL

AERATED GRIT CHAMBER

Page 31: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

GRIT REMOVAL

HYDRAULIC VORTEX

Stacked Tray

Page 32: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

GRIT REMOVAL

MECHANICAL VORTEX

Page 33: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

There are several ways to mitigate the effects of grit in the wastewater stream.

GRIT MIT IGATION

WHAT IF REMOVAL ISN’T AN OPTION?

Page 34: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

Hardening of Exposed Equipment - Pump Impellers - Clarifier Scrapers

GRIT MIT IGATION

WHAT IF REMOVAL ISN’T AN OPTION?

Page 35: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

Frequent Basin Cleaning - Manual Removal/Liquidization

GRIT MIT IGATION

- Combination Trucks

WHAT IF REMOVAL ISN’T AN OPTION?

Page 36: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

Aeration: Fine Bubble vs Coarse Bubble - Grit migration into

diffuser heads

GRIT MIT IGATION

WHAT IF REMOVAL ISN’T AN OPTION?

Page 37: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

Predator Control for Trickling Filter/Fixed Film Treatment - Toxic chemicals (short term)

or adverse environmental conditions

GRIT MIT IGATION

WHAT IF REMOVAL ISN’T AN OPTION?

Page 38: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

MARK MANN, P.E. [email protected] 409-866-0341

A BIG THANK YOU TO THE FOLLOWING CONTRIBUTORS:

City of Orange City of Beaumont Smith & Loveless

Hydro International

Page 39: WASTEWATER GRIT - spi-eng.com · -Removes grit generated within the plant prior to sludge digestion -Cost may be prohibitive . GRIT REMOVAL . WHERE SHOULD GRIT BE REMOVED? No matter

MARK MANN, P.E. [email protected] 409-866-0341