UBP

Proudly Presents

A Range Of New Products

For Building Construction

Seal & Dry

Super Stucco

Fixoblock

Power Grout

Readiplast

UltraTech Cement Limited (Building Products Division)

Dry Mix Products

Water Proofing Product

UltraTech “Seal & Dry”

UltraTech “Seal & Dry” - Application

Seal & Dry Coating

Application over China MosaicCracks in China Mosaic

Benefits 1. Impermeable coating, withstanding capacity of 5-7 Bars on

positive side2. Capable of handling 1.5 Bar when applied on negative side.3. Extremely Good adhesion with cementitious surfaces 4. Abrasion Resistance by wear out Test - 75 micron (1000

micron) 5. Flexible 6. No Water curing required after application7. Easily Brush applied8. Durable & economical

UltraTech “Seal & Dry”

The Product has been Tested at CFTRI , Mysore and Conforms to 21 CFR 175-300 of US-FDA for the intended use for Packaging of Aqueous foods and storing.

(CFR- Code of Federal Regulations)

Ready-Mix Plaster

UltraTech “Readiplast”

Lesser Curing

Shrinkage Free

Higher Coverage

Sharp Edges Possible

Lower Thickness

Consistent Quality

Lower Thickness

Lesser Wastage

Polymer modified premixed ready to use plastering material.

Ready-Mix Plaster

Conventional Plaster Readiplast

Thickness Minimum 12-15mm Require only 06 -12 mm

Finish Rough Finish Smooth Finish

Curing Extensive Curing Required Less Curing

Cracks Shrinkage Cracks are observed

Negligible Shrinkage cracks

Wastage High wastage of material (10-15%)

Less wastage of material

(1-2%)

Edges Sharp Edges not Possible Sharp Edges Possible

UltraTech “Readiplast” - Comparison

Conventional Plaster Readiplast

Manpower Practically Higher Lower as Ready to use material

Coverage 0.35Kg/Sq.Ft/MM 0.2/Kg / Sq.Ft /MM

Mixing Difficult Easy

Quality Irregular Consistent

Raw Material Inconsistent Raw Materials are processed hence no silt or salt

Water Permeability

High Negligible

UltraTech “Readiplast” - Comparison

Light Weight Concrete Blocks

Introduction

•Manufactured by reaction of Aluminum on a proportionate blend of lime, cement & Fly ash.

•The strong Cellular structure is further strengthened by high pressure steam curing in Autoclaves - thus the name AUTOCLAVED AERATED CONCRETE BLOCK .

AAC –Light Weight Concrete Blocks

600

1200

1800 19202400

0

500

1000

1500

2000

2500

AAC Hollow Block

Cement Concrete

Block

Clay Bricks concrete

Density (Kg/Cum ) of Various materials

Density (Kg/Cum ) of Various materials

XtraLite - Light weight AAC block

Jointing Mortar

UltraTech “Fixoblock”

Thin mortar joint (2-3 mm) for Block work.

Features

• Application faster, cleaner and accurate.• High Quality, greater productivity, air tightness and

waste reduction.• No water curing is required.• Negligible Shrinkage cracks.

• Less chances of water percolation – • Due to denseness and water repellent properties.

• Masonry ready for subsequent application in 24 Hours.

• Economical

UltraTech “Fixoblock”

High Strength Binder

UltraTech “Power Grout”

Cement based Polymer modified high early strength Grout, ready to use by adding only water at site.

Strength Development

Power Grout

24 hour 40-45 MPa

48 hours 58-60 MPa

72 hours 70-72 MPa

Setting time 50 to 60 minutes

UltraTech “Power Grout”

Advantages

Very high strength development at very short span of time.

No water curing required Excellent material for repair of

Honey combed concrete. Quick Fixing of bolts, fasteners

etc.

Thin Layer Plaster

UltraTech “Super Stucco”

Features• Base coat product over plaster for interiors,

final finish for exteriors and Ceiling.• Applied directly on Concrete surfaces. • Thickness of stucco coat is about 3-5mm

against conventional plaster of 10 to 12mm.• Excellent Crack Filling Material. • Finish much superior to any existing products.• Self curing material.• Extremely good tensile adhesion with

substrate.

Polymer modified crack resistant thin layer plaster.

UltraTech Super Stucco

Advantages• No hacking of concrete is required.• No water curing is required.• It can be applied over moist surfaces • No primer is required over stucco coat

before application of paint.• The surface after application will be water

resistant.

Let us Construct Sustainable &

Durable Structures

Thank You

UltraTech New Product

Costing of New Products

Coverage & Costing

Product Packing ( Kg)

Unit Delivered Price in (Rs)

Mumbai

Coverage

( Sq ft / kg)

MaterialCost per Sq

ft( Rs)

AAC Blocks - Per Cum 3900    

Seal & Dry 25 Per Kg 170  10 - 12 15 -17

Stucco 25 , 40 Per Kg 19  1.25 ( 6 mm)

 15

Fixoblock 40 Per Kg 17  5 (6“ Block)

 3.5

PowerGrout 25 Per Kg 14    

Readiplast 25 , 40 Per Kg 10  0.5 (12 mm)

18

Comparison between AAC, Concrete & Brick

Sr. No

Parameter AAC Block Concrete Block Brick

1 Size (600x200x75-300) mm

(400x200x100-200) mm

(230x115x75) mm

2 Variation in dimensions

+/-1mm +/-3mm +/-5mm

3 Compressive strength

35-40 kg/cm2 (As per IS : 2185)

40-50 kg/cm2 (As per IS : 2185)

25-30 kg/cm2(As per IS : 1077)

4 Dry Density 550-600 kg/m3 (Oven dry)

1800 kg/m3 1950 Kg/m3

5. Fire Resistance 4-6 Hour depending on

thickness

4 hours 2 hour

6. Sound Reduction Index (dB)

60 for 200 mm thick wall

40 for 230 mm thick wall

7. Thermal Conductivity

W/(K-m)

0.16 0.51 0.81

8. Colour availability Greyish white Grey Red

Seal & Dry – Test Results

No Properties Results1 Appearance Free flowing powder2 Colour Light Grey3 Water demand, % 324 Applicability Can be applied by brush5 Touch dry, minutes 30 - 406 Chalking Not observed

7 Self curing Yes8 Coverage (2 coats on concrete) 1.24 m2/ Kg

9 Tensile Adhesion test (28 days) 1.35 N/ mm2 (Req. 0.5 N/mm2 )10 Water absorption, ( Karsten Tube) 0.2 ml in 24 hours11 Water impermeability Passes 7 Bar pressure(Req. 1.5 Bar )

• The Result confirms that “Seal & Dry” has surpassed all the Water Proofing requirements as per International Standards.

The Product has been Tested at CFTRI , Mysore and Conforms to 21 CFR 175-300 of US-FDA for the intended use for Packaging of Aqueous foods and storing.

(CFR- Code of Federal Regulations)

Super Stucco – Test Results

No Properties Stucco Render

1 Appearance Free flowing powder Not so Free Flowing

2 Colour Light Grey Grey

3 Water demand, % 27 25-35

4 Workability Very Good Not so Good

5 Touch dry, minutes 30 - 40 60

6 Self curing Yes Min 7 Days Curing

7 Thickness, mm 2 – 6 12-28

8 Tensile Adhesion test (15 days)0.43 N/ mm2

0.15 N/ mm2

9 Tensile Adhesion test (28 days)0.8 N/ mm2

(Req. 0.3 N/mm2 )0.25-0.3 N/ mm2

10 Water absorption, ( Karsten Tube) 0.2 ml in 24 hours > 1 ml in 24 Hrs

• The final Test Results received from Wacker laboratory, India & Singapore.

Jointing Mortar – Test Results

Sr. No. Properties Observations1 Colour Grey2 Appearance Free-flowing3 Water demand 24 – 274 Workability Very Good5 Thickness 3 – 4 mm6 Hard dry 24 hours7 Tensile Adhesion Strength

(after 15 days std. conditions)0.52 N/mm2

(Substrate failure)

8 Tensile Adhesion Strength(after 28 days std. conditions)

0.8 N/mm2

(Substrate failure)

9 Water Absorption by Karsten Tube (30 minutes)

3.4 ml

• Appearance Grayish White Granular Powder• Binder Ordinary Portland Cement• Aggregate Graded Sand• Additives Water soluble Additives to

improve workability, Adhesion, water retaintivity and Durability

• Maximum Aggregate Size < 1.2 MM• Bulk Density 1.2 - 1.6• Compressive Strength(MPa) > 4.0 @ 28 Days• Coverage 0.16 - 0.23 Kg/Sq.Ft/MM• Coat Thickness 10 -25 MM• Pot Life 2-3 Hour• Water Demand 13- 15 % by Weight

• Appearance Grayish White Granular Powder• Binder Ordinary Portland Cement• Aggregate Graded Sand• Additives Water soluble Additives to

improve workability, Adhesion, water retaintivity and Durability

• Maximum Aggregate Size < 1.2 MM• Bulk Density 1.2 - 1.6• Compressive Strength(MPa) > 4.0 @ 28 Days• Coverage 0.16 - 0.23 Kg/Sq.Ft/MM• Coat Thickness 10 -25 MM• Pot Life 2-3 Hour• Water Demand 13- 15 % by Weight

Readiplast – Technical Specification

ULTRATECHREADIPLAST

Smooth Finish

Lesser Curing

Shrinkage Free

Easy to Mix Higher Coverage

Time & Manpower Saving

Lesser Wastage

Lower Thickness

Consistent Quality

Sharp Edges Possible

UltraTech Readiplast - USP

UltraTech Fixoblock - Coverage

Sr.No. Block size Qty./ M3

Area Covered

Area Covered Fixoblock Rate (Rs)

Per Sq ft cost

 L

(MM)W

(MM)H

(MM) (Nos.) (Sq.M.) (Sq.Ft.)Actual

Coverage Rs. 17/ kg  

1 600 200 75 111.11 13.33 143.43 8.5 286.93 2.0

2 600 200 100 83.33 10.00 107.60 7.5 243.89 2.3

3 600 200 125 66.67 8.00 86.08 6.25 234.14 2.7

4 600 200 150 55.56 6.67 71.77 5.25 232.28 3.2

5 600 200 175 47.62 5.71 61.44 4.75 220.05 3.6

6 600 200 200 41.67 5.00 53.80 3.75 243.89 4.5

7 600 200 225 37.04 4.44 47.77 3 270.99 5.7

8 600 200 250 33.33 4.00 43.04 2.5 292.67 6.8

9 600 200 275 30.30 3.64 39.16 1.75 380.09 9.7

10 600 200 300 27.78 3.33 35.83 1 609.73 17.0