Scania CV Specification Body Shop Oskarshamn (SE) São Paulo (BR) Festo components for pneumatics, electro-pneumatics and local control Date of creation 01.07.2015 Creator Thorsten Weiß Version 3.1 Festo AG & Co. KG Phone: +49 711 347 2030 Fax: +49 711 347 542030 E-Mail: [email protected]Ruiter Straße 82 73734 Esslingen
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Scania CV Specification
Body Shop Oskarshamn (SE)
São Paulo (BR)
Festo components for pneumatics, electro-pneumatics and local control
1 Document Management Information .............................................................................................................................................. 3
2 Contact Persons at Scania and Festo ..............................................................................................................................................4
3 General engineering and design guidelines .................................................................................................................................... 6
3.2.3.1 Electrical supply technology - Important things know ............................................................................................ 8 3.2.3.2 Potential equalization of CPX/ VTSA and CPX/ MPA valve terminals ...................................................................... 8
3.2.4 Correct earth connections of CPX valve terminals ........................................................................................................... 9 3.2.5 Earthing concept of fieldbus cable ............................................................................................................................... 10 3.2.6 Profinet – Installation ................................................................................................................................................... 10 3.2.7 Profinet – Fast-Start-Up function .................................................................................................................................. 11 3.2.8 Safety functions with CPX-VTSA ................................................................................................................................... 12 3.2.9 Safety functions with CPX-VTSA – pilot air switching valve ........................................................................................... 13 3.2.10 Safety functions with CPX-VTSA – soft start and exhaust valve .................................................................................... 13
4 Release list overview ....................................................................................................................................................................14
3.0 27.03.2015 Thorsten Weiß / Festo - specification also valid for Södertälje and Luleå - updated contact persons
page 1 2
2.2 17.02.2015 Thorsten Weiß / Festo - updated contact persons - change to coupling from Atlas Copco - change to coupling from Atlas Copco - add maintenance unit - delete branching module FRM on service unit
2 4.7.1.1 4.7.1.2. 4.7.1.3 4.7.1.5
2.1 13.01.2015 Leif Lindahl / Festo - change code X to T (external pilot air) at MPA 4.5 2.0 17.11.2014 Leif Lindahl / Festo - update Scania Profisafe layout
- add description - update Profinet – Fast-Start-Up function - add clamping units - add e-drives - add motors and controllers - update pre-assembled units with IFM sensor
3.1 3.2.3.1 3.2.7 4.1.3 4.2 4.3 4.7.1.1 and 4.7.1.2
1.0 09.04.2014 Leif Lindahl / Festo - first edition all
4.1.1 Standard cylinders Name Type Remarks Picture Documentation
Compact cylinder ADN *For Foundry use include R8 version ADN-40-50-A-P-A-R8
ADN-... Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125 mm Stroke length 1 ... 500 mm Force 51 ... 7363 N Double-acting Position sensing Cushioning fixed/self-adjusting Female thread Male thread
Catalogue: ADN (engb) Online product: ADN (engb)
Standard cylinder DSBC DSBC-...-PPSA-N3 DSBC-...-PPVA-N3
Diameter 32, 40, 50, 63, 80, 100, 125 mm Stroke length 1 ... 2800 mm Force 483 ... 4712 N Double-acting Position sensing Adjustable/self-adjusting cushioning Female thread Male thread
4.1.2 Guided drives Name Type Remarks Picture Documentation
Guided drives DFM, metric DFM-...-GF Use only plain-bearing guide!
Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 400 mm Force 51 ... 4712 N Position sensing Fixed/adjustable cushioning Plain-bearing guide Variants available.
Catalogue: DFM (engb) Online product: DFM (engb)
4.1.3 Clamping units
Name Order code Remarks Picture Documentation
Clamping unit cylinders DNCKE
DNCKE-… Diameters 40, 63, 100 mm Stroke length 10 ... 2000 mm Force 754 ... 4712 N Double-acting Position sensing Adjustable cushioning Male thread For non-horizontal slide units. Safety component MD2006/42/EC.
Diameter 50 and 80 mm Stroke length 25, 50, 75 mm Permissible impact force on the extended piston rod 170 ... 14600 N Position sensing Fixed cushioning.
Drawings on page 29
Stopper cylinders STAF STAF-… Diameter 20, 32, 50, 80 mm Stroke length 10 ... 40 mm Permissible impact force on the extended piston rod 170 ... 14600 N Position sensing Fixed cushioning.
Stopper cylinder DFST DFST-… Diameters 50, 63, 80 mm Stroke length 30 ... 40 mm Permissible impact force on the advanced piston rod 3000 ... 6000 N Position sensing Fixed cushioning.
Spindle axes EGC-BS EGC-…-BS-… Size 70, 80, 120, 185 mm Stroke length 50 ... 3000 mm Force 300 ... 3000 N also available with mechanical clamping unit (codes 1HL, 1HR, 2H)
Toothed belt axes EGC-TB EGC-...-TB-... Size 50, 70, 80, 120, 185 mm Stroke length 50 ... 8500 mm Force 50 ... 2500 N also available with mechanical clamping unit (codes 1HL, 1HR, 2H)
Electric cylinder ESBF ESBF-… Size: 63, 80, 100 Stroke length: 1 ... 1500 mm Force: 6000 ... 17,000 N Motor attachable via axial or parallel kit Linear drive with ball screw in clean design
EMME-AS servo motors EMME-AS-… Size 40, 60, 80, 100 Torque 1.4 ... 30 Nm Voltage 360 ... 565 V DC Nominal current 0.7 ... 4.1 A Suitable motor cable Suitable motor flange.
EMMS-AS servo motors EMMS-AS-… Size 40, 55, 70, 100, 140, 190 Torque 1 ... 120 Nm Voltage 360 ... 565 V DC Nominal current 0.6 ... 14.4 A Suitable motor cable Suitable motor flange.
EMMS-ST stepper motor EMMS-ST-… Size 28, 42, 57, 87 Holding torque 0.09 ... 8.6 Nm Voltage 24 ... 72 V DC Nominal current 1.4 ... 9.5 A Suitable motor cable Suitable motor flange
Connection G1/8, ISO size 18mm (02); G1/4, ISO size 26mm (01), ISO size 42mm (1), ISO size 52mm (2) Flow rate 500 ... 2900 l/min Voltage 24 V DC Sub-base valve - Solenoid actuated, pilot actuated Individual sub-bases.
Pin allocation M12 on individual valve to ISO 20401 with positive logic: Pin1: Unused Pin2: UB for coil 12 Pin3: 0 V for coil 12 and 14 Pin4: UB for coil 14 Sub-bases VABS VABS-…-B-R3 Connection G1/8, G1/4, G3/8,
G1/2 - Individual sub-base - Electrical connection with plug connector M12 - Threaded connection - Internal pilot air supply
GRLA-... Connection M3, M5, G 1/8, G 1/4, G 3/8, G 1/2 Plug connector 3, 4, 6, 8, 10, 12 mm Flow rate 0 ... 1,400 l/min Non-return and flow control valve.
VTSA with CPX terminal type 45 with ProfiNet and ProfiSafe
VTSA-F-... Use only with pilot-air switching valve and soft-start-valve! If use vacuum on valve terminal no use of soft-start-valve possible! Use “Push-Pull Connector AIDA” FB34 and 2 power supplies (MRP)!
Controlled via fieldbus or control block Max. 32 valve positions/max. 32 solenoid coils Max. 10 electrical modules - Digital inputs/outputs - Analogue inputs/outputs - Parameterisation of inputs and outputs - Integrated convenient diagnostics system - Preventive maintenance concepts Connecting thread G.
MPA-S with CPX terminal type 32 with ProfiNet and ProfiSafe Use FB 33 and QP power supply on robot grippers. Fast start up see picture 3.2.7.
MPA-... Only for application at small grippers with limited space! Use separate single valve for switching pilot-air off! Configure valve terminal with external pilot-air (code T)!
Controlled via fieldbus or control block Max. 64 valve positions/max. 128 solenoid coils - Digital inputs/outputs - Analogue inputs/outputs - Parameterisation of inputs and outputs - Integrated convenient diagnostics system - Preventive maintenance concepts.
Size: G1“ Order number: SE_CS.1446552A Picture: Parts List:
Part number Pieces Description Type code 552956 1 Sub-base set G1” MS9-AGF 564145 2 Branching module MS9-FRM-G-VS 562952 1 On-off valve, manual, with silencer MS9-EM-G-S-VS
564119 1 Filter regulator, 0.5 - 12 bar, 40 µm, metal bowl, condensate drain fully automatic, lockable rotary knob
Size: G1/2“ Order number: 531030 MSB6-AGD:C4-WP Picture: Parts List:
Part number Pieces Description Type code 526082 1 Sub-base set G1/2 MS6-AGD 541268 1 On-off valve, manual, with silencer MS6-EM1-1/2-S 532195 1 Mounting bracket MS6-WP
Outside diameter 4 ... 16 mm Internal diameter 2.7 ... 10.8 mm Temperature-dependent operating pressure -0.95 ... 10 bar Ambient temperature -30 ... 60 °C Operating medium - Compressed air - Vacuum More extensive resistance to conventional cleaning agents and lubricants
PAN-VO-… Only colour blue and yellow allowed! Blue = cylinders Yellow = safety
Outside diameter 6 ... 14 mm Temperature-dependent operating pressure -0.95 ... 12 bar Ambient temperature -30 ... 90 °C Operating medium - Compressed air - Vacuum - Water Flame retardant in accordance with UL 94 V0