Scania CV Specification - Festo · 2020-04-24 · Scania CV Specification . Body Shop . Oskarshamn (SE) São Paulo (BR) Festo components for pneumatics, electro-pneumatics and local

Scania CV Specification

Body Shop Oskarshamn (SE)

São Paulo (BR)

Festo components for pneumatics, electro-pneumatics and local control

Date of creation

01.02.2020

Creator

Joachim Werner

Version

3.4

Festo AG & Co. KG

Phone: +49 711 347 53018

E-Mail: [email protected]

Ruiter Straße 82

73734 Esslingen

http://www.festo.co.uk/automotive/scaniahttps://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwi9otKO0YDcAhVJaFAKHR-GD2wQjRx6BAgBEAU&url=https://www.pinterest.de/pin/362610207470377617/&psig=AOvVaw3CKjXxTVYHlnQ2-ZaaPAHf&ust=1530628357770208mailto:[email protected]

Festo AG & Co. KG Page 2 from 48

01.02.2020 Scania_CV_Spezification_BiW_3.4_EN.docx

Table of Content

Scania CV Specification ...................................................................................................................................................... 1

Table of Content ................................................................................................................................................................. 2

1 Document Management Information .......................................................................................................................... 3

2 Contact data ................................................................................................................................................................ 4

2.1 SCANIA ................................................................................................................................................................. 4 2.2 Festo SCANIA Customer Team .............................................................................................................................. 5

3 General engineering and design guidelines .............................................................................................................. 8

3.1 Safety requirements............................................................................................................................................. 8 3.2 Technical installation of valve terminals .............................................................................................................. 9

3.2.1 Mechanical installation of CPX/VTSA terminals ............................................................................................ 9 3.2.2 Mechanical installation of CPX/ MPA terminals ............................................................................................ 9 3.2.3 Potential equalization ................................................................................................................................ 10 3.2.4 Correct earth connections of CPX valve terminals ...................................................................................... 11 3.2.5 Earthing concept of fieldbus cable ............................................................................................................. 12 3.2.6 Profinet – Installation ................................................................................................................................. 12 3.2.7 Profinet – Fast-Start-Up function ................................................................................................................ 13 3.2.8 Safety functions with CPX-VTSA ................................................................................................................. 14 3.2.9 Safety functions with CPX-VTSA – soft start and exhaust valve .................................................................. 15

4 Release list overview ................................................................................................................................................ 16

4.1 Pneumatic drives ............................................................................................................................................... 16 4.1.1 Standard cylinders ..................................................................................................................................... 16 4.1.2 Guided drives ............................................................................................................................................. 16 4.1.3 Clamping units ........................................................................................................................................... 17 4.1.4 Pin locating cylinders ................................................................................................................................. 17 4.1.5 Stopper cylinders ....................................................................................................................................... 18

4.2 Electromechanical drives ................................................................................................................................... 19 4.3 Motors and controllers ....................................................................................................................................... 20 4.4 Operator units .................................................................................................................................................... 21 4.5 Valves ................................................................................................................................................................ 22

4.5.1 Valve terminals ........................................................................................................................................... 23 4.5.2 Valves for manual lifting devices ................................................................................................................ 28 4.5.3 Valve terminals for manual lifting devices .................................................................................................. 28

4.6 Sensors .............................................................................................................................................................. 29 4.6.1 Proximity sensors ....................................................................................................................................... 29

4.7 Compressed air preparation............................................................................................................................... 30 4.7.1 Complete assembled service units ............................................................................................................. 31

4.7.1.1 Service unit 1 – G1/2” ......................................................................................................................... 36 4.8 Pneumatic fittings system .................................................................................................................................. 39 4.9 Other pneumatic equipment .............................................................................................................................. 40 4.10 Principles for Pressure Boost ............................................................................................................................. 41

5 Drawings ................................................................................................................................................................... 43

http://www.festo.co.uk/automotive/scania



1 Document Management Information Version Date Who Type of changing Chapter/Page

3.4 01.02.2020 Joachim Werner / FESTO - Update of contact data FESTO - Update/correction of clamping units (adding of DNCKE-S) - Update stopper cylinder (order and remarks) - Remove pilot air switching valve - Remove tubing colour yellow

2.2 / 5 4.1.3 / 17 4.1.5 / 18 4.5.1 / 23 4.8 / 39

3.3 18.09.2018 Joakim Gustafsson / Festo

- changed contact persons at Festo - added chapter about Pressure Booster - Removed quick coupling from service unit - Update Valve Terminal

2.2 6 4.10.1.1 and 4.10.1.2 5.1

3.2 05.01.2017 Thorsten Weiß / Festo - add stopper DFSP - delete DNCE - delete CMMS-AS - add CDPX - add service units for manual lifting devices - add PUN-V0-C

4.1.5 4.2 4.3 4.4 4.10.2 4.11

3.1 01.07.2015 Thorsten Weiß / Festo - delete Södertälje and Luleå - add valves VUVG - add valves VUWG - add valve terminal VTUG - add visual indicator

page 1 4.6 4.6 4.7 4.11

3.0 27.03.2015 Thorsten Weiß / Festo - specification also valid for Södertälje and Luleå - updated contact persons

page 1 2

2.2 17.02.2015 Thorsten Weiß / Festo - updated contact persons - change to coupling from Atlas Copco - change to coupling from Atlas Copco - add maintenance unit - delete branching module FRM on service unit

2 4.7.1.1 4.7.1.2. 4.7.1.3 4.7.1.5

2.1 13.01.2015 Leif Lindahl / Festo - change code X to T (external pilot air) at MPA 4.5 2.0 17.11.2014 Leif Lindahl / Festo - update Scania Profisafe layout

- add description - update Profinet – Fast-Start-Up function - add clamping units - add e-drives - add motors and controllers - update pre-assembled units with IFM sensor

3.1 3.2.3.1 3.2.7 4.1.3 4.2 4.3 4.7.1.1 and 4.7.1.2

1.0 09.04.2014 Leif Lindahl / Festo - first edition all




2 Contact data

2.1 SCANIA

SCANIA CV AB SE-151 87 Södertälje Sweden

Sweden Contacts

Lars Kreutner Project Leader Production Development Engineering Scania CV AB P.O. Box 903 SE 572 29 Oskarshamn, Sweden

Phone: +46 (491) 765-513 Mobil: +46 (700) 856061 E-Mail: [email protected]

Brazil Contacts

Wellington J. Magaton Mechatronics Technician, Maintenance Brazil, LDQPCB Scania Latin America LTDA Avenida José Odorizzi, 151 (P40-03) 09810-902, São Bernardo do Campo, SP, BR

Phone: +55 (11) 4344 9440 Fax: +55 (11) 4344 9526 E-Mail: [email protected]

http://www.festo.co.uk/automotive/scaniamailto:[email protected]:[email protected]://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwi9otKO0YDcAhVJaFAKHR-GD2wQjRx6BAgBEAU&url=https://www.pinterest.de/pin/362610207470377617/&psig=AOvVaw3CKjXxTVYHlnQ2-ZaaPAHf&ust=1530628357770208



2.2 Festo SCANIA Customer Team

T R A T O N – Global Joachim Werner Festo AG & Co. KG

Ruiter Strasse 82 Global Key Account Manager D – 73734 Esslingen T R A T O N Phone: +49 711 347 53018 Mob: +49 162 2329875 Mail: [email protected] Thorsten Weiß Festo AG & Co. KG

Ruiter Strasse 82 International D – 73734 Esslingen Project Support Phone: +49(711)347-2030 Mail: [email protected]

SCANIA AB – Sweden Fredrik Andersson Festo AB

Stillmansgatan 1 Sales Engineer S- 20021 Malmö SCANIA Plant Södertälje Phone: +46 (40) 6990 652 Mail: [email protected]

Peter Görrel Phone: +46 (40) 6990 640 Mail: [email protected] Sales Engineer SCANIA Plant Oskarshamn

Fredrik Jansson Phone: +46 (40) 6990 655

Mail: [email protected] Sales Engineer SCANIA Plant Luleå

http://www.festo.co.uk/automotive/scaniatel:+1(810)858-0866mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]



SCANIA Brazil – Sao Paulo

Ricardo Dorta Festo Brasil Ltda. Brasil

Rua Giuseppe Crespi, 76 Key Account Manager 04183-080 Sao Paulo T R AT O N South America Phone: +55 (11) 5013-1873 Mail: [email protected]

Marcelo Duran Phone: +55 (11) 972040735 Mail: [email protected] Sales Engineer SCANIA Plant Sao Paulo

http://www.festo.co.uk/automotive/scaniamailto:[email protected]:[email protected]



Festo T R A T O N Customer Team v2.0

T R A T O N - GlobalName Country Role VW location Phone E-Mail

Joachim Werner Germany Key Account Manager VW Truck & Bus +49 711 347 53018 [email protected]

Thorsten Weiß Germany Project support VW Truck & Bus +49 711 347-2030 [email protected]

SCANIA ABName Country Role VW location Phone E-Mail

Peter Görrel Sweden Sales Engineer SCANIA Oskarshamn + 46 40 6990 640 [email protected]

Fredrik Andersson Sweden Sales Engineer SCANIA Södertälje + 46 40 6990 652 [email protected]

Fredrik Jansson Sweden Sales Engineer SCANIA Lulea +46 40 6990 655 [email protected]

Marcelo Duran Brazil Sales Engineer SCANIA Sao Bernardo +55 11 97204 0735 [email protected]

Fernando Brusco Argentina Sales Engineer SCANIA Tucuman +54 11 4717 8041 [email protected]

MAN Truck & BusName Country Role VW location Phone E-Mail

Anton Kinateder Germany Sales Engineer MAN München +49 711 347 10477 [email protected]

Christian Michl Germany Sales Engineer MAN Nürnberg +49 711 347 50124 [email protected]

Piotr Wanielista Poland Sales Engineer MAN Niepołomice +48 8820 81 367 [email protected]

Christoph Berger Austria Sales Engineer MAN Steyr +43 (1) 91075 361 [email protected]

Rodolfo Martins Brazil Sales Engineer MAN Resende +55 24 9999 30094 [email protected]

Egemen Unal Turkey Sales Engineer MAN Ankara +90 549 814 7970 [email protected]




3 General engineering and design guidelines

3.1 Safety requirements

(Conceptual configuration)





3.2 Technical installation of valve terminals

3.2.1 Mechanical installation of CPX/VTSA terminals

3.2.2 Mechanical installation of CPX/ MPA terminals




3.2.3 Potential equalization Electrical supply technology - Important things know

Potential equalization of CPX/ VTSA and CPX/ MPA valve terminals

http://www.festo.co.uk/automotive/scaniahttps://www.festo.com/net/SupportPortal/Files/407638/CPX-SYS_2009-02e_526446g1.pdfhttps://www.festo.com/net/SupportPortal/Files/407638/CPX-SYS_2009-02e_526446g1.pdfhttps://www.festo.com/net/SupportPortal/Files/407638/CPX-SYS_2009-02e_526446g1.pdfhttps://www.festo.com/net/SupportPortal/Files/407638/CPX-SYS_2009-02e_526446g1.pdfhttps://www.festo.com/net/SupportPortal/Files/407638/CPX-SYS_2009-02e_526446g1.pdf



3.2.4 Correct earth connections of CPX valve terminals

Use terminal strip 576319 NECU-L3G7-C1 (code VS when ordering valve terminal)




3.2.5 Earthing concept of fieldbus cable

3.2.6 Profinet – Installation




3.2.7 Profinet – Fast-Start-Up function

http://www.festo.co.uk/automotive/scaniahttps://www.festo.com/net/SupportPortal/Files/407977/CPX-FB33_35_41_2014-10d_548760g1.pdfhttps://www.festo.com/net/SupportPortal/Files/407977/CPX-FB33_35_41_2014-10d_548760g1.pdfhttps://www.festo.com/net/SupportPortal/Files/407977/CPX-FB33_35_41_2014-10d_548760g1.pdfhttps://www.festo.com/net/SupportPortal/Files/407977/CPX-FB33_35_41_2014-10d_548760g1.pdfhttps://www.festo.com/net/SupportPortal/Files/407977/CPX-FB33_35_41_2014-10d_548760g1.pdf



3.2.8 Safety functions with CPX-VTSA





3.2.9 Safety functions with CPX-VTSA – soft start and exhaust valve




4 Release list overview

4.1 Pneumatic drives

4.1.1 Standard cylinders Name Type Remarks Picture Documentation

Compact cylinder ADN *For Foundry use include R8 version ADN-40-50-A-P-A-R8

ADN-... Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125 mm Stroke length 1 ... 500 mm Force 51 ... 7363 N Double-acting Position sensing Cushioning fixed/self-adjusting Female thread Male thread

Catalogue: ADN (engb) Online product: ADN (engb)

Standard cylinder DSBC DSBC-...-PPSA-N3

DSBC-...-PPVA-N3 Diameter 32, 40, 50, 63, 80, 100, 125 mm Stroke length 1 ... 2800 mm Force 483 ... 4712 N Double-acting Position sensing Adjustable/self-adjusting cushioning Female thread Male thread

Catalogue: DSBC (engb) Online product: DSBC (engb)

4.1.2 Guided drives Name Type Remarks Picture Documentation

Guided drives DFM, metric DFM-...-GF Use only plain-bearing guide!

Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 400 mm Force 51 ... 4712 N Position sensing Fixed/adjustable cushioning Plain-bearing guide Variants available.

Catalogue: DFM (engb) Online product: DFM (engb)

http://www.festo.co.uk/automotive/scaniahttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/ADN_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_ADN_AEN_1http://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/DSBC_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_DSBChttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/DFM_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_DFM



4.1.3 Clamping units

Name Order code Remarks Picture Documentation

Breaking unit cylinders DNCKE-S for dynamic breaking

DNCKE-S-… Diameters 40, 63, 100 mm Stroke length 10 ... 2000 mm Force 754 ... 4712 N Double-acting Position sensing Adjustable cushioning Male thread Safety certificate available! For non-horizontal slide units. Safety component according to Machinery directive 2006/42/EC.

Catalogue: DNCKE (engb) Online product: DNCKE (engb)

Clamping unit cylinders DNCKE for static holding

DNCKE-… Not for new machine design!

Diameters 40, 63, 100 mm Stroke length 10 ... 2000 mm Force 754 ... 4712 N Double-acting Position sensing Adjustable cushioning Male thread For non-horizontal slide units.

Catalogue: DNCKE (engb) Online product: DNCKE (engb)

4.1.4 Pin locating cylinders Name Type Remarks Picture Documentation

Pin locating cylinders STA

STA-...-P-A-SA 184831 STA-50-25-P-A-SA-23458 185913 STA-50-50-P-A-SA-23551 2946663 STA-50-75-P-A-SA-1383932A 186414 STA-80-50-P-A-SA-240204A

Diameter 50 and 80 mm Stroke length 25, 50, 75 mm Permissible impact force on the extended piston rod 170 ... 14600 N Position sensing Fixed cushioning.

Drawings on page 33

http://www.festo.co.uk/automotive/scaniahttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/DNCKE_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/DNCKE_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_DNCKEhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/DNCKE_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/DNCKE_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_DNCKE



4.1.5 Stopper cylinders Name Type Remarks Picture Documentation

Stopper cylinders DFSP DFSP-… Standard stopper cylinder

Diameter 16, 20, 32, 40, 50 mm Stroke length 5 ... 30 mm Permissible impact force on the advanced piston rod 880 ... 6280 N Position sensing Fixed cushioning Variants: trunnion, roller, non-rotating

Catalogue: DFSP (engb) Online product DFSP (engb)

Stopper cylinder DFST DFST-…

Stopper cylinder with toggle lever

Diameters 50, 63, 80 mm Stroke length 30 ... 40 mm Permissible impact force on the advanced piston rod 3000 ... 6000 N Position sensing Fixed cushioning.

Catalogue: DFST (engb) Online product: DFST (engb)

Stopper cylinders STAF

STAF-… only as alternative for:

• DFSP size 80mm • DFST size 32mm

Diameter 32, 80 mm Stroke length 20, 30, 40 mm Permissible impact force on the extended piston rod 480 ... 14600 N Position sensing Fixed cushioning.

Catalogue: STAF (engb) Online product: STAF (engb)

http://www.festo.co.uk/automotive/scaniahttps://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/DFSP_EN.PDFhttps://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/DFSP_EN.PDFhttps://www.festo.com/cms/en_gb/catalog_family.htm?action=family&node=N_DFSPhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/DFST_EN.PDFhttp://www.festo.com/cat/en-gb_gb/products_DFSThttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/STA_EN.PDFhttp://www.festo.com/cat/en-gb_gb/products_STA_STAF



4.2 Electromechanical drives

Name Type Remarks Picture Documentation

Spindle axes EGC-BS EGC-…-BS-… Size 70, 80, 120, 185 mm Stroke length 50 ... 3000 mm Force 300 ... 3000 N also available with mechanical clamping unit (codes 1HL, 1HR, 2H)

Catalogue: EGC-BS (engb) Online product: EGC-BS (engb)

Spindle axes EGC-HD-BS EGC-HD-...-BS Size 125, 160, 220 mm

Stroke length 50 ... 2400 mm Force 300 ... 1300 N

Catalogue: EGC-HD-BS (engb) Online product: EGC-HD-BS (engb)

Toothed belt axes EGC-TB EGC-...-TB-... Size 50, 70, 80, 120, 185 mm

Stroke length 50 ... 8500 mm Force 50 ... 2500 N also available with mechanical clamping unit (codes 1HL, 1HR, 2H)

Catalogue: EGC-TB (engb) Online product: EGC-TB (engb)

Toothed belt axis EGC-HD-TB EGC-HD-...-TB Size 125, 160, 220 mm

Stroke length 50 ... 5000 mm Force 450 ... 1800 N

Catalogue: EGC-HD-TB (engb) Online product: EGC-HD-TB (engb)

http://www.festo.co.uk/automotive/scaniahttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/EGC-BS_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_EGC_SPhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/EGC-HD-BS_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_EGC_HD_BShttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/EGC-TB_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_EGC_ZRhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/EGC-HD-TB_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_EGC_HD_TB




Electric cylinder ESBF ESBF-… Size 32, 40, 50, 63, 80, 100 Stroke length 30 ... 1500 mm Force: 600 ... 17000 N Motor can be mounted using axial or parallel kit Linear drive with ball screw in Clean Design

Catalogue: ESBF (engb) Online product: ESBF (engb)

4.3 Motors and controllers


EMME-AS servo motors EMME-AS-… Size 40, 60, 80, 100 Torque 1.4 ... 30 Nm Voltage 360 ... 565 V DC Nominal current 0.7 ... 4.1 A Suitable motor cable Suitable motor flange.

Catalogue: EMME-AS (engb) Online product: EMME-AS (engb)

EMMS-AS servo motors EMMS-AS-… Size 40, 55, 70, 100, 140,

190 Torque 1 ... 120 Nm Voltage 360 ... 565 V DC Nominal current 0.6 ... 14.4 A Suitable motor cable Suitable motor flange.

Catalogue: EMMS-AS (engb) Online product: EMMS-AS (engb)

EMMS-ST stepper motor EMMS-ST-… Size 28, 42, 57, 87

Holding torque 0.09 ... 8.6 Nm Voltage 24 ... 72 V DC Nominal current 1.4 ... 9.5 A Suitable motor cable Suitable motor flange

Catalogue: EMMS-ST (engb) Online product: EMMS-ST (engb)

http://www.festo.co.uk/automotive/scaniahttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/ESBF_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/ESBF_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_ESBFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/EMME-AS_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/EMME-AS_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_EMME_AShttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/EMMS-AS_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/EMMS-AS_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_EMMS_AShttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/EMMS-ST_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/EMMS-ST_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_EMMS_ST




Motor controllers CMMP-AS CMMP-AS-… Nominal voltage: 230 V AC, 400 V AC Nominal current: 2 ... 20 A Rated power: 500 ... 12000 VA

Catalogue: CMMP-AS-M3 (engb) Online product: CMMP-AS-M3 (engb)

Motor controller CMMO-ST CMMO-ST-… Voltage 24 V DC

Nominal current 5 A Micro-step, 12 800 steps/rev closed-loop servo controller for stepper motors

Catalogue: CMMO-ST (engb) Online product: CMMO-ST (engb)

Motor controllers CMMS-ST CMMS-ST-… Voltage 24, 48 V DC

Nominal current 8 A Max. step frequency 4 kHz

Catalogue: CMMS-ST (engb) Online product: CMMS-ST (engb)

4.4 Operator units


Operator units CDPX CDPX-… High resolution Project planning and programming with Designer Studio Display: TFT colour Display size: 4.3 ... 13.3" Display resolution: 480x272 ... 1280x800 pixels Interfaces: USB, Ethernet, RS485, SD card

Catalogue: CDPX (engb) Online product: CDPX (engb)

http://www.festo.co.uk/automotive/scaniahttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/CMMP-AS-M3_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/CMMP-AS-M3_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_CMMP_AShttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/CMMO-ST_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/CMMO-ST_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_CMMO_SThttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/CMMS-ST_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/CMMS-ST_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_CMMS_SThttps://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/CDPX_EN.PDFhttps://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/CDPX_EN.PDFhttps://www.festo.com/cms/en_gb/catalog_family.htm?action=family&node=N_PA_CDPX



4.5 Valves


Valves on individual sub-base for VTSA-F

VSVA-B-...-1T1L

Connection G1/8, ISO size 18mm (02); G1/4, ISO size 26mm (01), ISO size 42mm (1), ISO size 52mm (2) Flow rate 500 ... 2900 l/min Voltage 24 V DC Sub-base valve - Solenoid actuated, pilot actuated Individual sub-bases.

Catalogue: TYP4445-G (engb) Online product: TYP4445-G (engb)

Pin allocation M12 on individual valve to ISO 20401 with positive logic: Pin1: Unused Pin2: UB for coil 12 Pin3: 0 V for coil 12 and 14 Pin4: UB for coil 14 Sub-bases VABS VABS-…-B-R3 Connection G1/8, G1/4, G3/8,

G1/2 - Individual sub-base - Electrical connection with plug connector M12 - Threaded connection - Internal pilot air supply

Catalogue: TYP4445-G (engb) Online product: VABS (engb)

One-Way flow control valves (exhaust) GRxA, GRxZ

GRLA-... Connection M3, M5, G 1/8, G 1/4, G 3/8, G 1/2 Plug connector 3, 4, 6, 8, 10, 12 mm Flow rate 0 ... 1,400 l/min Non-return and flow control valve.

Catalogue: GRX-VFO (engb) Online product: GRLA (engb)

http://www.festo.co.uk/automotive/scaniahttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/TYP4445-G_EN.PDFhttp://www.festo.com/cat/en-gb_gb/products_VSVA_VIhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/TYP4445-G_EN.PDFhttp://www.festo.com/cat/en-gb_gb/products_VAB_2http://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/GRX-VFO_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_GRLA_QS



4.5.1 Valve terminals Valve terminal VTSA-F with CPX (Typ45), ISO 15407-2, ISO5599-2V


VTSA with CPX-Terminal with PROFINET and PROFISAFE

VTSA-F-... Use only with soft-start-valve! If use vacuum on valve terminal no use of soft-start-valve possible! Use “Push-Pull Connector AIDA” FB34 and 2 power supplies (MRP)!

Controlled via fieldbus or control block Max. 32 valve positions/max. 32 solenoid coils Max. 10 electrical modules - Digital inputs/outputs - Analogue inputs/outputs - Parameterisation of inputs and outputs - Convenient, integrated diagnostics - Preventive maintenance concepts Flow-optimised Connecting thread: G

Catalogue Documentation

Part no. Order code Name Links

547965 (*) VTSA-F-FB Valve manifold

(*) configurable product

Example configuration 51E-F34GCQWNMKBQNNMKBAKA-S+GS 45P-N-XP1-SMEPM-4B-4JOELL+U

Direct Link

http://www.festo.co.uk/automotive/scaniahttps://www.festo.com/cms/en_gb/catalog_family.htm?action=family&node=N_VI45_CPXhttps://www.festo.com/cms/en_gb/catalog_family.htm?action=family&node=N_VI45_CPXhttps://www.festo.com/cat/en_gb/DKI3WebDocuments.asp?node=N_VI45_CPXhttps://www.festo.com/cat/en_gb/DKI3WebDocuments.asp?node=N_VI45_CPXhttps://www.festo.com/cms/en_gb/catalog_family.htm?action=family&node=N_VI45_CPXhttps://www.festo.com/cat/en_gb/DKI3WebDocuments.asp?node=N_VI45_CPXhttps://www.festo.com/cat/en-gb_gb/DKI3WebDocuments.asp?part=547965https://www.festo.com/cat/en-gb_gb/DKI3WebCAD.asp?part=547965https://www.festo.com/cat/en-gb_gb/DKI3WebDataSheet.asp?part=547965https://www.festo.com/cat/en-gb_gb/search?query=51E-F34GCQWNMKBQNNMKBAKA-S%2BGS|45P-N-XP1-SMEPM-4B-4JOELL%2BU



Identcode Describtion

51E- CPX - Electrical part

F34GC Fiedlbus node for ProfiNet (AIDA, Copper)

F33GC Fiedlbus node for ProfiNet (M12)

QW Main power supply AIDA PushPull, 5-PIN

QN Power supply forwarding AIDA PushPull, 5-PIN

NMKB Input module 16 digital inputs, diagnostic, with connection block 8xM12, 5-PIN, double, metal design

DKA Input module 8 digital inputs, diagnostic, with connection block 4xM12, 5-PIN, double, metal design

UKA Input module 2 analogue inputs (current&voltage) with connection block 4xM12, 5-PIN, metal design

AKA Output module 4 digital outputs á 1A, with connection block 4xM12, 5-PIN, metal design

LKA Output module 8 digital outputs á 0,5A, with connection block 4xM12, 5-PIN, double, metal design

NLKA Output module for hydraulic valves, 8 digital outpts á 2,1 A, with connection block 4xM12, 5-PIN, double, metal design

PKA Output module 2 analogue outputs (current&voltage), with connection block 4xM12, 5-PIN, metal design

NGKA Profisafe output module 3-channel, with connection block 4xM12, 5-PIN, metal design

QF Sub-base Profisafe output module

-T CPX Pneumatik-Interface to VTSA-F (readback outputs)

AW CPX Mounting bracket (length offset)

Identcode Describtion

45P VTSA - Pneumatic part

N-XP2- Right endplate (for soft-start and pilot air switching valve) + manual override non-detending

UA Sinter silencer

Manifold sub-bases

PM Soft-start valve, with external pilot air, with proximity sensor PNP

SN Silencers and fittings small

A Manifold sub-base 18mm, 2 valve positions, 4 addresses, size ISO 02 (700 l/min)

B Manifold sub-base 26mm, 2 valve positions, 4 addresses, size ISO 01 (1.350 l/min)

S Duct seperation 1, 3, 5

T Duct seperation 1

R Duct seperation 3, 5

U Supply plate, intermediate plate

L Supply plate: Supply 1, Exhaust 3/5 together

Valve functions

J 5/2-way valve, double solenoid, bistable

O 5/2-way valve, single-solenoid, with spring return

E 5/3-way valve, mid-position exhausted

B 5/3-way valve, mid-position pressurized

SA 5/3-way valve, mid-position exhausted, switching position 14 detending, 12 mechanical spring

SD 5/3-way valve, mid-position port 4 pressurized, port 2 exhausted, switching position 14 detending, 12 mechanical spring

L Vacant position (cover plate)

X Throttle plate

OZOWH- Pilot air switching valve, with intermediate plate and pressure switch

+U Mounting plate




Part number Order code Name Ident code Links

CPX Electrical part (51E-...)

550212 CPX-M-EPL-EV End plate left --- 550214 CPX-M-EPR-EV End plate right (CPX without pneumatic) --- 548751 CPX-M-FB34 Fieldbus node for ProfiNet (AIDA, copper), CPX-M F34

563057 CPX-M-GE-EV-S-PP-5POL Interlinking block with system power supply, AIDA PP, 5-PIN QW CPX-M-GE-EV-S-PP-5POL Interlinking block with routing, AIDA PP, 5-PIN QN

550206 CPX-M-GE-V Interlinking block --- 550202 CPX-M-16DE-D 16x digital input module with channel diagnosis NM 541480 CPX-8DE-D 8x digital input module with channel diagnosis D 550204 CPX-8DA-H 8x high power output module NL 195754 CPX-4DA 4x digital output module A 541482 CPX-8DA 8x digital output module L 526168 CPX-2AE-U-I 2x analogue input module U-I U 526170 CPX-2AA-U-I 2x analogue output module U-I P 2900543 CPX-CTEL-2-M12-5POL-LK 2-Port IO-Link Master T45 2597424 CPX-F8DE-P PROFISAFE input module, 8 inputs ND 1971599 CPX-FVDA-P2 PROFISAFE output module, 3-channel, 1.5 A per channel NG 549335 CPX-M-AB-8-M12X2-5POL Connection block 8xM12, 5-PIN, metal KB 549367 CPX-M-AB-4-M12X2-5POL Connection block 4xM12, 5-PIN, metal KA 2639560 CPX-M-AB-4-M12X2-5POL-T Connection block 4xM12 with clocked sensor supply, metal GS 567806 CPX-M-GE-EV-FVO Connection block for PROFISAFE output module QF 2721419 CPX-M-BG-VT-2X Mounting bracket AW

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Part number Order code Name Ident code Links

VTSA Pneumatic part (45P-...) 573613 VABA-S6-1-X2-D CPX Pneumatic-Interface VTSA, diagnosis T 18mm (ISO 02) - 700 l/min 546215 VABV-S4-2HS-G18-2T2 Manifold sub-base for 2 bistable valves A 539185 VSVA-B-M52-MZD-A2-1T1L 5/2-way valve, single-solenoid, with spring return O 539182 VSVA-B-B52-ZD-A2-1T1L 5/2-way valve, double solenoid J 539186 VSVA-B-P53U-ZD-A2-1T1L 5/3-way valve, mid-position pressurized B 539187 VSVA-B-P53E-ZD-A2-1T1L 5/3-way valve, mid-position exhausted E

8031814 VSVA-B-P53ED-ZD-A2-1T1L 5/3-way valve, mid-position exhausted, switching position 14 detenting, 12 mechanical spring

SA

8031817 VSVA-B-P53BD-ZD-A2-1T1L 5/3-way valve, mid-position port 4 pressurized, port 2 exhausted, switching position 14 detenting, 12 mechanical spring

SD

746242 VOFA-B26-T52-M-1C1-APP 5/2-way valve, control block with individual plug type C and switching position sensing, PNP sensor, M8 plug

SP

539213 VABB-S4-2-WT Vacant position (cover plate) L 540176 VABF-S4-2-F1B1-C Flow control plate X 573200 VABF-S4-2-S Intermediate plate for pilot air switching valve ZO 26mm (ISO 01) – 1.350 l/min 546211 VABV-S4-1HS-G14-2T2 Manifold sub-base for 2 bistable valves B

546211 VABV-S4-1HS-G14-2T2 Manifold sub-base for size 26 mm (01), 2 valve positions, 4 addresses, with 2 blanking plugs in port 4, for vacuum block, with small fittings

LK

539159 VSVA-B-M52-MZD-A1-1T1L 5/2-way valve, single-solenoid, with spring return O 539156 VSVA-B-B52-ZD-A1-1T1L 5/2-way valve, double solenoid J 539160 VSVA-B-P53U-ZD-A1-1T1L 5/3-way valve, mid-position pressurized B 539161 VSVA-B-P53E-ZD-A1-1T1L 5/3-way valve, mid-position exhausted E

560727 VSVA-B-P53ED-ZD-A1-1T1L 5/3-way valve, mid-position exhausted, switching position 14 detenting, 12 mechanical spring

SA

8031816 VSVA-B-P53BD-ZD-A1-1T1L 5/3-way valve, mid-position port 4 pressurized, port 2 exhausted, switching position 14 detenting, 12 mechanical spring

SD

571425 VABF-S4-1-V2B1-C-VH-20 Vacuum block with ejector pulse and adjustable air saving function (plate for 2 valve positions, sensor SDE3 with display and M12 connection), High vacuum, nominal size: 2 mm

VBWI

539212 VABB-S4-1-WT Vacant position (cover plate) L 540175 VABF-S4-1-F1B1-C Flow control plate X 570851 VABF-S4-1-S Intermediate plate for pilot air switching valve ZO End plates, accessory, sealings, etc.

8000210 SPBA-P2R-G18-2P-M12-0,25X Pressure sensor for intermediate plate (pilot air switching valve)

WH

556989 VABV-S6-1Q-G12 Soft-start valve, with external pilot air, with proximity sensor PNP

PM

539236 VABE-S6-1RZ-G12 Right-hand end plate for switchable pilot air XS 539234 VABE-S6-1R-G12 Rechte Endplatte mit Zuluft/Abluft, interne Steuerzuluft V 539231 VABF-S6-1-P1A7-G12 Supply plate to the left upstream, joint exhaust 3/5 X/U 541010 VAMC-S6-CH Cover for manual override, non-detenting (10 pcs) N 541011 VAMC-S6-CS Cover for manual override, blocked (10 pcs) V 539228 VABD-S6-10-P3-C Duct separation 1, 3, 5 S 539227 VABD-S6-10-P1-C Duct separation 1 T

http://www.festo.co.uk/automotive/scaniahttps://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=573613https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=573613https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=573613https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=546215https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=546215https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=546215https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=539185https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=539185https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=539185https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=539182https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=539182https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=539182https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=539186https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=539186https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=539186https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=539187https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=539187https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=539187https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=8031814https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=8031814https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=8031814https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=8031817https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=8031817https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=8031817https://www.festo.com/cat/en-gb_gb/data/doc_ENGB/PDF/EN/VOFA_EN.PDFhttps://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=539213https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=539213https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=539213https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=540176https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=540176https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=540176https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=573200https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=573200https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=573200https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=546211https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=546211https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=546211https://www.festo.com/cat/en_gb/DKI3WebDocuments.asp?part=546211https://www.festo.com/cat/en_gb/DKI3WebCAD.asp?part=546211https://www.festo.com/cat/en_gb/DKI3WebDataSheet.asp?part=546211https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=539159https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=539159https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=539159https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=539156https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=539156https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=539156https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=539160https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=539160https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=539160https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=539161https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=539161https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=539161https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=560727https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=560727https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=560727https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=8031816https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=8031816https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=8031816https://www.festo.com/cat/en_gb/DKI3WebDocuments.asp?part=571425https://www.festo.com/cat/en_gb/DKI3WebCAD.asp?part=571425https://www.festo.com/cat/en_gb/DKI3WebDataSheet.asp?part=571425https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=539212https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=539212https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=539212https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=540175https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=540175https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=540175https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=570851https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=570851https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=570851https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=8000210https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=8000210https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=8000210https://www.festo.com/cat/en_gb/DKI3WebDocuments.asp?part=556989https://www.festo.com/cat/en_gb/DKI3WebCAD.asp?part=556989https://www.festo.com/cat/en_gb/DKI3WebDataSheet.asp?part=556989https://www.festo.com/cat/de_de/DKI3WebDocuments.asp?part=539236https://www.festo.com/cat/de_de/DKI3WebCAD.asp?part=539236https://www.festo.com/cat/de_de/DKI3WebDataSheet.asp?part=539236https://www.festo.com/cat/de_de/DKI3WebDocume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MPA-S with CPX terminal type 32 with ProfiNet and ProfiSafe Use FB 33 and QP power supply on robot grippers. Fast start up see picture 3.2.7.

MPA-... Only for application at small grippers with limited space! Configure valve terminal with external pilot-air (code T)!

Controlled via fieldbus or control block Max. 64 valve positions/max. 128 solenoid coils - Digital inputs/outputs - Analogue inputs/outputs - Parameterisation of inputs and outputs - Integrated convenient diagnostics system - Preventive maintenance concepts.

Catalogue: TYP32-G (engb) Online product: TYP32-G (engb)

CPX electrical terminal type 50 and 51 with ProfiNet and ProfiSafe

CPX-... Polymer to save weight (only to be use on grippers).

Operating mode - Stand-alone - With valve terminal VTSA - With valve terminal MPA Input/output modules Digital Analogue.

Catalogue: CPX (engb) Online product: CPX (engb)

http://www.festo.co.uk/automotive/scaniahttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/TYP32-G_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_VIMPA_FBhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/CPX_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_CPX_1



4.5.2 Valves for manual lifting devices


Individual valves or mounted on sub base VUVG

VUVG-...-1P3 Only with M8-connection!

Connection M3, M5, M7, G1/8, G1/4 Push-in connector 3, 4, 6, 8, 10 mm Flow rate 90 ... 1380 l/min Voltage 24 V DC In-line valves, semi in-line valves, sub-base valves Solenoid actuated, piloted Pneumatic and mechanical spring return

Catalogue: VTUG-G (engb) Online product: VTUG-G (engb)

Individual pneumatic valves or mounted on sub base VUWG

VUWG- Connection M3, M5, M7, G1/8, G1/4 Flow 90 ... 1380 l/min In-line valves, semi in-line valves, sub-base valves - Pneumatically activated, piloted - Pneumatic and mechanical spring return

Catalogue: VUWG-G (engb) Online product: VUWG-G (engb)

4.5.3 Valve terminals for manual lifting devices


Valve terminal VTUG with multi-pin plug or I/O-Link

VTUG-... Flow rate: 120 ... 630 l/min Width 10, 14 mm Connection M5, M7, G 1/8 Plug connector 3, 4, 6, 8 mm Multi-pin, fieldbus, IO-Link, I-Port Voltage 24 V DC Pressure -0.9 ... 10 bar Protection IP40/IP67 Semi in-line and sub-base valves Metal manifold rail

Catalogue: VTUG-G (engb) Online product: VTUG-G (engb)

http://www.festo.co.uk/automotive/scaniahttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/VTUG-G_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/VTUG-G_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_VUVGhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/VUWG-G_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/VUWG-G_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_VUWGhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/VTUG-G_EN.PDF#NAMEDDEST=VTUGhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/VTUG-G_EN.PDF#NAMEDDEST=VTUGhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_VTUG



4.6 Sensors

4.6.1 Proximity sensors Name Type Remarks Picture Documentation

Proximity sensor SMT-8M-A SMT-8M-A-… Voltage 5...30 V DC Cable length 0.1 ... 30 m Plug connection M8, M12 Electrical Contactless PNP Short design

Catalogue: SMX8 (engb) Online product: SMX8 (engb)

http://www.festo.co.uk/automotive/scaniahttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/SMX8_EN.PDFhttp://www.festo.com/cat/en-gb_gb/products_SMT_8M



4.7 Compressed air preparation

Name Type Remarks Picture Catalogue Online product

Service units MS4 MS4-... Port G1/8, G¼, G3/8 Flow rate 550 ... 1500 l/min

MSB-FRC (engb) MS-COMBINATION (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST-VALVES (engb) MS-FRM (engb)

MSB-FRC (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS4-EM (engb) MS4-EE (engb) MS4-DL (engb) MS4-DE (engb) MS-FRM (engb)

Service units MS6 MS6-... Port G¼, G3/8, G½, G¾ Flow rate 1900 ... 5100 l/min

MSB-FRC (engb) MS-COMBINATION (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST-VALVES (engb) MS-FRM (engb) MS-SV (engb)

MSB-FRC (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS6-EM (engb) MS6-EE (engb) MS6-DL (engb) MS6-DE (engb) MS-FRM (engb) MS-SV (engb)

Service units MS9 MS9-... Port G½, G¾, G1, G1 ¼, G1 ½ Flow rate 5100 ... 14000 l/min.

MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST-VALVES (engb) MS-FRM (engb) MS-SV (engb)

MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS9-EM (engb) MS9-EE (engb) MS-FRM (engb) MS-SV (engb)

Service units MS12 MS12-... Port G1, G1 ¼, G1 ½, G2 Flow rate 5000 ... 42000 l/min.

MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST-VALVES (engb) MS-FRM (engb)

MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS12-EM (engb) MS12-EE (engb) MS12-DL (engb) MS12-DE (engb) MS-FRM (engb)

To match agreed concept see chapter 4.10.1 with complete assembled service units!

http://www.festo.co.uk/automotive/scaniahttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MSB-FRC_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MSB-FRC_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-COMBINATION_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-COMBINATION_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-CONFIG-COMBINATION_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-CONFIG-COMBINATION_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-LFR_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-FILTERS_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-REGULATORS_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-START-UP-EXHAUST-VALVES_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-START-UP-EXHAUST-VALVES_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-FRM_EN.PDFhttp://www.festo.com/cat/en-gb_gb/products_MSB_4_FRChttp://www.festo.com/cat/en-gb_gb/products_MSB4http://www.festo.com/cat/en-gb_gb/products_MSB4http://www.festo.com/cat/en-gb_gb/products_MS4_LFRhttp://www.festo.com/cat/en-gb_gb/products_MS4_LFhttp://www.festo.com/cat/en-gb_gb/products_MS4_LRhttp://www.festo.com/cat/en-gb_gb/products_MS4_EMhttp://www.festo.com/cat/en-gb_gb/products_MS4_EEhttp://www.festo.com/cat/en-gb_gb/products_MS4_DLhttp://www.festo.com/cat/en-gb_gb/products_MS4_DEhttp://www.festo.com/cat/en-gb_gb/products_MS4_FRMhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MSB-FRC_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MSB-FRC_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-COMBINATION_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-COMBINATION_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-CONFIG-COMBINATION_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-CONFIG-COMBINATION_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-LFR_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-FILTERS_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-REGULATORS_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-START-UP-EXHAUST-VALVES_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-START-UP-EXHAUST-VALVES_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-FRM_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-SV_EN.PDFhttp://www.festo.com/cat/en-gb_gb/products_MSB_6_FRChttp://www.festo.com/cat/en-gb_gb/products_MSB6http://www.festo.com/cat/en-gb_gb/products_MSB6http://www.festo.com/cat/en-gb_gb/products_MS6_LFRhttp://www.festo.com/cat/en-gb_gb/products_MS6_LFhttp://www.festo.com/cat/en-gb_gb/products_MS6_LRhttp://www.festo.com/cat/en-gb_gb/products_MS6_EMhttp://www.festo.com/cat/en-gb_gb/products_MS6_EEhttp://www.festo.com/cat/en-gb_gb/products_MS6_DLhttp://www.festo.com/cat/en-gb_gb/products_MS6_DEhttp://www.festo.com/cat/en-gb_gb/products_MS6_FRMhttp://www.festo.com/cat/en-gb_gb/products_MS6_SVhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-CONFIG-COMBINATION_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-CONFIG-COMBINATION_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-LFR_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-FILTERS_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-REGULATORS_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-START-UP-EXHAUST-VALVES_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-START-UP-EXHAUST-VALVES_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-FRM_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-SV_EN.PDFhttp://www.festo.com/cat/en-gb_gb/products_MSB9http://www.festo.com/cat/en-gb_gb/products_MSB9http://www.festo.com/cat/en-gb_gb/products_MS9_LFRhttp://www.festo.com/cat/en-gb_gb/products_MS9_LFhttp://www.festo.com/cat/en-gb_gb/products_MS9_LRhttp://www.festo.com/cat/en-gb_gb/products_MS9_EMhttp://www.festo.com/cat/en-gb_gb/products_MS9_EEhttp://www.festo.com/cat/en-gb_gb/products_MS9_FRMhttp://www.festo.com/cat/en-gb_gb/products_MS9_SVhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-LFR_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-FILTERS_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-REGULATORS_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-START-UP-EXHAUST-VALVES_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-START-UP-EXHAUST-VALVES_EN.PDFhttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/MS-FRM_EN.PDFhttp://www.festo.com/cat/en-gb_gb/products_MS12_LFRhttp://www.festo.com/cat/en-gb_gb/products_MS12_LFhttp://www.festo.com/cat/en-gb_gb/products_MS12_LRhttp://www.festo.com/cat/en-gb_gb/products_MS12_EMhttp://www.festo.com/cat/en-gb_gb/products_MS12_EEhttp://www.festo.com/cat/en-gb_gb/products_MS12_DLhttp://www.festo.com/cat/en-gb_gb/products_MS12_DEhttp://www.festo.com/cat/en-gb_gb/products_MS12_FRM



4.7.1 Complete assembled service units Service Unit 1 – Standard – G1/2” Size: G1/2“ Order number: SE_CS.1446553A Please contact FESTO for ordering! Picture: Parts List:

Part number Pieces Description Type code 531030 1 Service unit combination MSB6-AGD:F1:C4:J12:A1:F1-WP 197633 1 Reducing nipple D-1/4I-1/2A 534149 1 Double nipple E-1/4-1/2-MS

3571 3 Blanking Plug B-1/2 12277363 1 Pressure sensor IFM PN7093

Service unit combination consists of : 526082 1 Sub-base set G1/2” MS6-AGD 529853 2 Branching module MS6-FRM-1/2 541268 1 On-off valve, manual, with silencer MS6-EM1-1/2-S

529194 1 Filter regulator, 0.5 - 12 bar, 40 µm, metal bowl, condensate drain fully automatic, lockable rotary knob MS6-LFR-1/2-D7-EUV-AS

529817 1 Soft-start valve, pneumatic MS6-DL-1/2 532195 3 Mounting bracket MS6-WP 532799 3 Module connector MS6-MV




Service Unit 2 – Standard – G1” Size: G1“ Order number: SE_CS.1446552A Please contact FESTO for ordering! Picture: Parts List:

Part number Pieces Description Type code 552956 1 Sub-base set G1” MS9-AGF 564145 2 Branching module MS9-FRM-G-VS 562952 1 On-off valve, manual, with silencer MS9-EM-G-S-VS

564119 1 Filter regulator, 0.5 - 12 bar, 40 µm, metal bowl, condensate drain fully automatic, lockable rotary knob

MS9-LFR-G-D7-EUV-AG-BAR-AS

541497 1 Soft-start valve, pneumatic MS12-DL-G 537133 2 Mounting bracket MS12-WP 552953 2 Module connector MS9-12-ARMV 552949 1 Mounting bracket MS9-WPB 552950 3 Module connector MS9-MV

5763 3 Blanking plug B-1 8069237 1 Reducing nipple NPFC-R-G1-G12-MF 8030274 1 Double nipple NPFC-D-G14-G12-M

12277363 1 Pressure sensor IFM PN7093




Service Unit 3 – HIP Main Media Frame – G1” (without coupling and pressure switch) Size: G1“ Order number: DE_CS.1430714B Please contact FESTO for ordering! Picture: Parts List:

Part number Pieces Description Type code 552956 1 Sub-base set G1” MS9-AGF 552950 3 Module connector MS9-MV 564145 2 Branching module MS9-FRM-G-VS

5763 2 Blanking plug B-1 552949 2 Mounting bracket MS9-WPB 562952 1 On-off valve, manual, with silencer MS9-EM-G-S-VS

564119 1 Filter regulator, 0.5 - 12 bar, 40 µm, metal bowl, condensate drain fully automatic, lockable rotary knob

MS9-LFR-G-D7-EUV-AG-BAR-AS

552953 2 Module connector MS9-12-ARMV 541497 1 Soft-start valve, pneumatic MS12-DL-G




Service Unit 4 – Infeed Equipment – G1/2” Size: G1/2“ Order number: 531030 MSB6-AGD:C4:A1:F1-WP Picture: Parts List:

Part number Pieces Description Type code 526082 1 Sub-base set G1/2 MS6-AGD 541268 1 On-off valve, manual, with silencer MS6-EM1-1/2-S 529817 1 Soft-start valve, pneumatic MS6-DL-1/2 529853 1 Branching module MS6-FRM-1/2 532195 2 Mounting bracket MS6-WP 532799 2 Module connector MS6-MV




Service Unit 5 – Fixtures – G1/2” Size: G1/2“ Order number: 531030 MSB6-AGD:C4-WP Picture: Parts List:

Part number Pieces Description Type code 526082 1 Sub-base set G1/2 MS6-AGD 541268 1 On-off valve, manual, with silencer MS6-EM1-1/2-S 532195 1 Mounting bracket MS6-WP




Service units for manual lifting devices 4.7.1.1 Service unit 1 – G1/2” Size: G1/2“ Order number: 531030 MSB6-AGD:C4:J10-WP Picture: Parts List:

Part number Pieces Description Type code 526082 1 Sub-base set G1/2 MS6-AGD 541268 1 On-off valve, manual, with silencer MS6-EM1-1/2-S

530340 1 Filter regulator, 0.5 - 12 bar, 5 µm, metal bowl, condensate drain fully automatic, lockable rotary knob MS6-LFR-1/2-D7-CUV-AS

532195 1 Mounting bracket MS6-WP 532799 2 Module connector MS6-MV

Flow: 2400 l/min (p1=7 bar, p2=6 bar and Δp=1 bar)




Service unit 2 – G1” Size: G1“ Order number: 552938 MSB9-AGF:C2:J72-WP Picture: Parts List:

Part number Pieces Description Type code 552956 1 Sub-base set G1 MS9-AGF 562952 1 On-off valve, manual, with silencer MS9-EM-G-S-VS

564121 1 Filter regulator, 0.5 - 12 bar, degree of filtration 5 µm, metal bowl, condensate drain fully automatic, MS pressure gauge, lockable rotary knob

MS9-LFR-G-D7-CUV-AG-BAR-AS

552947 1 Mounting bracket MS9-WP 552950 2 Module connector MS9-MV





Service unit 3 – G1/2” – with soft-start-valve Size: G1/2“ Order number: 531030 MSB6-AGD:C4:J10:A1-WP Picture: Parts List:

Part number Pieces Description Type code 526082 1 Sub-base set G1/2 MS6-AGD 541268 1 On-off valve, manual, with silencer MS6-EM1-1/2-S

530340 1 Filter regulator, 0.5 - 12 bar, 5 µm, metal bowl, condensate drain fully automatic, lockable rotary knob MS6-LFR-1/2-D7-CUV-AS

529817 1 Soft-start valve, pneumatic MS6-DL-1/2 532195 1 Mounting bracket MS6-WP 532799 2 Module connector MS6-MV





4.8 Pneumatic fittings system


PEN Up to 60 degrees

PEN-… Only colour blue allowed! Only to be used in protected environment!

Outside diameter 4 ... 16 mm Internal diameter 2.7 ... 10.8 mm Temperature-dependent operating pressure -0.95 ... 10 bar Ambient temperature -30 ... 60 °C Operating medium - Compressed air - Vacuum More extensive resistance to conventional cleaning agents and lubricants

Catalogue: OD-TUBING (engb) Online product: PEN (engb)

PAN-V0 Flame retardant

PAN-VO-… Only colour blue allowed! First choice outside cabinets!

Outside diameter 6 ... 14 mm Temperature-dependent operating pressure -0.95 ... 12 bar Ambient temperature -30 ... 90 °C Operating medium - Compressed air - Vacuum - Water Flame retardant in accordance with UL 94 V0

Catalogue: OD-TUBING (engb) Online product: PAN-VO (engb)

PUN-V0 Flame retardant

PUN-V0-…-C Only colour blue allowed!

Outside diameter: 4 (only) Internal diameter: 2 Temperature-dependent operating pressure: -0.95 ... 10 bar Ambient temperature: -35 ... 60° C Operating medium - Compressed air - Vacuum

Catalogue: OD-TUBING (engb) Online product: PUN-V0-C (engb)

Quick Star NPQM, metal, standard

NPQM-… Connection M5, M7, G1/8, G1/4, G3/8, G1/2 Push-in connector 4, 6, 8, 10, 12, 14 mm Threaded connection - G thread with sealing ring Push-in fittings Push-in connectors Fully metal design

Catalogue: NPQM (engb) Online product: NPQM (engb)

http://www.festo.co.uk/automotive/scaniahttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/OD-TUBING_EN.PDFhttp://www.festo.com/cms/en-gb_gb/catalog_family.htm?action=family&node=N_PEN_Shttp://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/OD-TUBING_EN.PDFhttp://www.festo.com/cat/en-gb_gb/products_PAN_V0https://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/OD-TUBING_EN.PDFhttps://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/OD-TUBING_EN.PDFhttps://www.festo.com/cms/en_gb/catalog_family.htm?action=family&node=N_PUN_V0http://xdki.festo.com/xdki/data/doc_ENGB/PDF/EN/NPQM_EN.PDFhttp://www.festo.com/cat/en-gb_gb/products_NPQM



4.9 Other pneumatic equipment


Silencers U U-...-B Port thread M3, M5, G1/2, G1/4, G1/8, G3/8, G3/4, G1 Noise level 65 ... 84 dB(A)

Catalogue: SILENCERS (engb) Online product: U (engb)

Silencers UC UC-... Port thread M5, M7, G1/8, G1/4 Noise level 58 ... 68 dB(A)

Catalogue: SILENCERS (engb) Online product: UC (engb)

Tube holder NPAW NPAW-... Mounting attachment for

guiding cables and hoses

Catalogue: CLIP-STRAPS (engb) Online product: NPAW (engb)

Visual indicators OH 4237 OH-22-GN Pressure range 1.5 … 8 bar

Colour green Diameter 22 mm.

Online product: OH (engb)

Noise level requirements to be considered!

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4.10 Principles for Pressure Boost

Pressure Booster for Cytec or smaller cylinder applications – SE_CS.1600050 Pressure Booster for larger cylinder applications – SE_CS.1599715




Connection of Pressure booster Pneumatic connection: P in ---> ----> P out Max 10 bar to a single valve or a pressure

zone in VTSA, see example below.

Electrical connection to CPX:




5 Drawings




Notes




You are always in the fast lane. You create technological trends. We set your machines in motion. WE ARE THE ENGINEERS OF PRODUCTIVITY.

www.festo.com/automobil

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Scania CV SpecificationTable of Content1 Document Management Information2 Contact data2.1 SCANIA2.2 Festo SCANIA Customer Team

3 General engineering and design guidelines3.1 Safety requirements3.2 Technical installation of valve terminals3.2.1 Mechanical installation of CPX/VTSA terminals3.2.2 Mechanical installation of CPX/ MPA terminals3.2.3 Potential equalization3.2.4 Correct earth connections of CPX valve terminals3.2.5 Earthing concept of fieldbus cable3.2.6 Profinet – Installation3.2.7 Profinet – Fast-Start-Up function3.2.8 Safety functions with CPX-VTSA3.2.9 Safety functions with CPX-VTSA – soft start and exhaust valve

4 Release list overview4.1 Pneumatic drives4.1.1 Standard cylinders4.1.2 Guided drives4.1.3 Clamping units4.1.4 Pin locating cylinders4.1.5 Stopper cylinders

4.2 Electromechanical drives4.3 Motors and controllers4.4 Operator units4.5 Valves4.5.1 Valve terminals4.5.2 Valves for manual lifting devices4.5.3 Valve terminals for manual lifting devices

4.6 Sensors4.6.1 Proximity sensors

4.7 Compressed air preparation4.7.1 Complete assembled service units4.7.1.1 Service unit 1 – G1/2”

4.8 Pneumatic fittings system4.9 Other pneumatic equipment4.10 Principles for Pressure Boost

5 Drawings