Volvo Powertrain Sweden Festo components for pneumatics, electro pneumatics and local control Date 2011-11-24 Version 1.0 Festo AG & Co. KG Postfach 73726 Esslingen Internet www.festo.com Telefon +49/711/347-2030 Telefax +49/711/347-542030 E-Mail [email protected]Ruiter Straße 82 73734 Esslingen Creator Peter Nilsson/ Leif Lindahl
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Volvo Powertrain Sweden
Festo components for pneumatics, electro pneumatics and local control
01.24.2011 Volvo Powertrain Sweden Specification 1.0
3 General engineering and design guidelines
This specification defines products and automation concepts which are state of the art and ensure the availability worldwide. The availability of products includes offering additional services to Volvo. The named contact persons are to be contacted as soon as possible during the start up phase of the project, to determine the quantity of components to be used and together secure delivery times setup in the project. Documentation of products and software is in English language available, also in other languages. If any conflicts occur, then specific and direct discussions must take place with Volvo/Pneumatic supplier and written permission for any deviations must be obtained.
3. 1 Valve terminals
Valve terminals (VT) must be used for piloting pneumatic actuated cylinders, clamps or other devices. The specified type of VT is the Festo MPA-2, VTSA with CPX electrical I/O devices. When big cylinders, diameter 160 and bigger use two valves on the valve terminal as first choice, second choice pilot valve near the cylinder. Valve terminals, with CPX MPA-2 or VTSA:
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01.24.2011 Volvo Powertrain Sweden Specification 1.0
Installation guideline: Consideration to Volvos demands of cycle times and availability, when configuring valve terminals must be taken. The VT must be installed as near as possible to the pneumatic actuators to prevent long tubes and to optimize installation costs as well as short cycle times. Connection definitions:
Electrical connection type: M12 Pneumatic connection: min. 6 mm (QS-6) depends on application
VT design: VT’s must be defined that 10% of the maximum numbers of I/ O and one blanking plate for a valve are free during first installation and SOP. Recommend standard configuration for VT in fixtures: No. of electrical input modules: 6 (max.10) No. of pilot valves: 8 x 5/2 bistable (max.16) Controller / field bus: 1
3 m max.
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01.24.2011 Volvo Powertrain Sweden Specification 1.0
Electrical connection of VT: Standard connection of VT to a Host PLC is via a standard field bus, Profibus, according to project specification:
Host PLC with field bus master
Fixture 1 Fixture 2 Fixture 3
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01.24.2011 Volvo Powertrain Sweden Specification 1.0
3. 2 Service units
Service units for compressed air preparation must be Volvos specific Festo-MS or D family in the size of 3/8”,1/2”, ¾” and 2”. Pneumatic systems shall always be equipped with:
• air treatment unit including filter • regulator • pressure gauge • shut-off valve • air evacuation • gradual aeration • flow rate 850…17000 l/min
In order to the planned compressed air system additional devices for a cost effective and a reliable operation must be added. I.e. air flow measure sensors or pressure switches for control the compressed air system. (Compressed air management) Service unit combination with Quick coupling socket,On-off valve with silencer and with Filter Regulator 0,5-12 bar, 40um,metal bowl with fully automatic condensate drain Part number: MS6 -1/2” - SE-SY-102534 (see page 32)
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Service unit combination with Quick coupling socket,On-off valve with silencer,Filter Regulator 0,5-12 bar,40um, Metal bowl with fully automatic condensate drain,with Soft-start,exhaust valve . Part number: MS6 – 3/4” - SE-SY-XXXXXX (see page 33)
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01.24.2011 Volvo Powertrain Sweden Specification 1.0
Service unit combination with Quick coupling socket,On-off valve with silencer,Filter Regulator 0,5-12 bar,40um, Metal bowl with fully automatic condensate drain,with On-Off,electrical valve and Soft-start valve, pneumatic Part number: MS4 – 3/8” - SE-SY-XXXXXX (see page 34)
21
2
11 2
3
1221
21
31 2 1 2
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01.24.2011 Volvo Powertrain Sweden Specification 1.0
3. 3 Tubing technology
Use this colours for Pneumatic connections: 1 Blue (supply) 2 Black (home- position,coil 12 active) 4 Silver (set-position,coil 14 active) 3 Naturel (exhaust) 5 Naturel (exhaust) 2/4 Vacuum Red See page for hoses 21 and release list details page 34-35
3. 4 Clamping technology
In case of clamping Festo has cooperation with DE-STA-CO. Contact Festo for advice.
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01.24.2011 Volvo Powertrain Sweden Specification 1.0
4 Contact Persons at Festo AG & Co. KG
Leif Lindahl Automotive Industry Business Development Manager (Sweden) Festo AB Tyska bryggaregården 37170 Karlskrona, Sweden Tel: +46406990684 Fax: +4645529151 Mobil: +46706333784 Email: [email protected] Peter Görrel Sales Engineer Diabesvägen 2 541 52 Skövde Tel: +46406990640 Fax: +4640383810 Mobil: +46706055488 Email: [email protected]
01.24.2011 Volvo Powertrain Sweden Specification 1.0
5 Release list overview
5. 1 Drives
Description Type Remark Picture Documentation
Standard cylinders DSNU DIN ISO 6432
DSNU-... Diameter 8 … 63 mm Stroke length 1 ... 500 mm Force 30 ... 1870 N Position sensing Fixed or adjustable cushioning Mounting flange. Variants standard strokes Variants from the modul system
DocuEN DocuDE
Standard cylinders DNC DIN ISO 6431, VDMA 24562-1 ISO 15552
DNC-... Diameter 32 … 125 mm Stroke length 10 ... 2 000 mm Force 483 ... 7 363 N Position sensing Fixed or adjustable cushioning Variants standard strokes Variants from the modul system Dust protection
DocuEN DocuDE
Standard cylinders DNG, DNGZK DIN ISO 6431, VDMA 24562-1, NF E 49 003.1, UNI 10 290 ISO 15552
DNG-... DNGZK-…
Diameter 160 … 320 mm Stroke length 10 ... 2 000 mm Force 482 ... 48 250 N Position sensing Adjustable cushioning Variants standard strokes Variants from the modul system
DocuEN DocuDE
Standard cylinders ADN, AEN ISO 21287
ADN-... AEN-…
Diameter 12 …125 mm Stroke length 1 ... 500 mm Force 68 ... 7 363 N Position sensing Fixed cushioning Variants standard strokes Variants from the modul system
DocuEN DocuDE
Location cylinders STA-SA
STA-…-SA Diameter 20, 32, 50, 80 mm Stroke length 10 ... 40 mm Force 260 ... 14 600 N Position sensing Fixed cushioning.
DocuEN DocuDE
Parallel gripper
HGPT-... Size 16, 20, 25, 35, 40, 50, 63 mm Stroke length 3 to 16 mm per gripper jaw Force 36 to 825 N per gripper jaw Position sensing Sealing air connection.
DocuEN DocuDE
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01.24.2011 Volvo Powertrain Sweden Specification 1.0
Parallel gripper
HGPL-... Size 14, 25, 40 mm Stroke length 40 to 80 mm per gripper jaw Force 60 to 605 N per gripper jaw Position sensing.
DocuEN DocuDE
Angle gripper
HGW-... Size 10, 16, 25, 32, 40 mm Opening angle 40° Total gripping torque 12 ... 965 Ncm Position sensing.
DocuEN DocuDE
Radial gripper
HGR-... Size 10, 16, 25, 32, 40 mm Opening angle 180° Total gripping torque 13 ... 600 Ncm Position sensing.
DocuEN DocuDE
Location clamp cylinder
CTLU-…
Diameter 50 mm Stroke 10 mm Operating pressure 8 bar Temperature range 0 – 60 °C
DocuEN DocuDE
Swivel-linear drive units DSL
DSL-... Diameter 16, 20, 25, 32, 40 mm Stroke length 10 ... 200 mm Force 102 ... 660 N Swivel angle 0 ... 272° Torque 1.25 ... 20 Nm Position sensing Through piston rod
DocuENGB
Linear drives DGC
DGC-... Diameter 8, 12, 18, 25, 32, 40, 50, 63 mm Stroke length 1 to 8500 mm Force 30 to 1870 N Position sensing Various different cushioning options possible Guide options - Basic design - Plain-bearing guide - Recirculating ball bearing guide
01.24.2011 Volvo Powertrain Sweden Specification 1.0
Mini slide SLT
SLT-... Diameter 6, 10, 16, 20, 25 mm Stroke length 10 ... 200 mm Force 34 ... 590 N Position sensing Fixed cushioning Recirculating ball bearing guide System product for handling and assembly technology.
DocuENGB
Mini slide SLS
SLS-... Diameter 6, 10, 16 mm Stroke length 5 ... 30 mm Force 17 ... 121 N Position sensing Fixed cushioning Recirculating ball bearing guide.
DocuENGB
Clamping units, KPE KPE-... For round material 4, 6, 8, 10, 12, 16, 20, 25, 32 mm.
DocuENGB
Clamping cartridges KP KP-... For round material 4, 6, 8, 10, 12, 16, 20, 25, 32 mm.
DocuENGB
Spindle axes DGE-SP
DGE-... Size 18, 25, 40, 63 mm Stroke length 100 ... 2,000 mm Force 140... 1,600 N Speed 0.2 ... 1.2 m/s Repetition accuracy ±0.02 mm Position sensing
DocuENGB
Toothed belt axes DGE-ZR
DGE-... Size 8, 12, 18, 25, 40, 63 mm Stroke length 1 ... 5,000 mm Force 15... 1,500 N Speed 1 ... 10 m/s Repetition accuracy 0.08 ... 0.1 mm Position sensing
01.24.2011 Volvo Powertrain Sweden Specification 1.0
5. 2 Valve terminals
Description Type Remark Picture Documentation
Valve terminals type 50 CPX-MPA Flow 700 l/min Widths: 20 mm Variability: flexible compressed air supply, variable pressure zones, additional supply at any desired location. Serial valve actuation - up to 32 valve positions or 64 solenoid coils Pressure range: -0.9 to 10 bar Protection: IP 65 Electrical I/Os and fieldbus connection with modular, electrical CPX terminal
DocuEN DocuEN DocuDE DocuDE
Valve terminals type 44
VTSA
Flow rates: 1800 l/min Widths: 18,20,26 42 mm Variability: flexible compressed air supply, variable pressure zones, additional supply at any desired location. Serial valve actuation - up to 32 valve positions or 64 solenoid coils Pressure range: -0.9 to 10 bar Protection: IP 65 Electrical I/Os and fieldbus connection with modular, electrical CPX terminal
DocuEN DocuEN
5. 3 Valves
Description Type Remark Picture Documentation
Pneumatic valves JH-... VL-… VL-2-1/4-SA 3919.Stop Valve for blocking flow
01.24.2011 Volvo Powertrain Sweden Specification 1.0
5. 3 Compressed air preparation
Description Type Remark Picture Documentation
Series MS for standard applications
MS6-... Connection G ½ G¾ See Cap. 6.4 for combinations
DocuEN DocuDE
Series MS modular and configurable
MS4-... Size 4 connection G 1/8, G 1/4, G3/8, pressure bar, 0.5 ... 12 bar, flow rate 1000 ... 1700 l/min pressure gauge - with pressure gauge in bar filter grade - 40 µm - 5 µm - completely automatic metal bowl flow direction - from left to right - from right to left.
DocuEN DocuDE
Series MS modular and configurable
MS4-... Size 4 Connection G1/8, G1/4, G3/8, Flow rate 180 l/min Grade of filtration 1µm Condensate drain - Manual Metal bowl guard Flow direction - From left to right - From right to left.
DocuEN DocuDE
Series MS modular and configurable
MS4-... Size 4 connection G 1/8, G 1/4, G3/8, pressure 0 ... 14 bar flow rate 2200 l/min voltage 24 V DC actuation - manual actuation - electrically actuated pressure gauge - without pressure gauge - with pressure gauge in bar - with pressure gauge in psi - with pressure gauge in Mpa 3/2-way valve, normally close
DocuEN DocuDE
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01.24.2011 Volvo Powertrain Sweden Specification 1.0
Series MS modular and configurable
MS4-... Size 4
Documentation
Series MS modular and configurable
MS4-... Size 4
DocuEN DocuDE
Flow sensors SFAM ... Flow measuring ranges - 10 … 1000 l/min - 30 … 3000 l/min - 50 … 5000 l/min Switching output - 2x NPN - 2x PNP Analogue output - 0 .. 10V - 4 … 20mA Display with highly luminous LED for optimised visualisation Compatible and can be integrated with MS6 series service units.
PLN.. Outside diameter 4 ... 16 mm Internal diameter 2.9 ... 12 mm Temperature-dependent operating pressure -0.95 ... 14 bar Ambient temperature -30 ... 80 °C Operating medium - Compressed air - Vacuum - Water High resistance to chemicals, microbes and hydrolysis Approved for food products
DocuENGB
Plastic tubing PEN Up to 60 degrees
PEN-... Diameters 4, 6, 8, 10, 12, 16 mm Standard O.D. tubing Operating medium - Compressed air - Vacuum - Water Materials - Polyamide - Polyvinyl chloride - Perfluoralkoxyalkan - Polyethylene - Polyurethane
DocuENGB
Quick Star push-in fittings, standard series QS
QS-... Connection G 1/8, G 1/4, G 1/2, G 3/8 diameter 4 … 12 mm screw connection - G thread with sealing ring suitable for a vacuum push-in fittings push-in bulkhead connectors push-in caps push-in fittings with push-in sleeves blanking plugs multiple distributor push-in bulkhead fittings
01.24.2011 Volvo Powertrain Sweden Specification 1.0
Quick Star push-in fittings in metal, temperature range to 150°C QS-F
QS-F-... Connection M5, G 1/8, G 1/4, G 3/8, G 1/2 diameter 4 … 12 mm screw connection - G thread with sealing ring suitable for vacuum push in fittings push-in bulkhead fittings connectors with push-in sleeves push-in bulkhead fittings
DocuEN DocuDE
Silencers
U-... UC-…
Connecting thread M5, G 1/2, G 1/4, G 1/8, G 3/8, G 3/4, G1/2, G1 Barbed fitting connection Tubing I.D. 3, 4 mm Connection push-in sleeve Tubing I.D. 3, 4, 6, 8, 10 mm.
DocuEN DocuDE
Air reservoirs
CRVZS-... VZS-…
Threaded connection Volumes: 2, 5, 10 and 20 l EC directive 87/404 EN 286.
DocuEN DocuDE
Pneumatic sensors SOPA-... Pneumatic sensors are contactless signal generators. They are especially suitable for endposition sensing and position control where high precision is required. Small dimensions allow them to be used in hard-to-access positions, at a wide range of ambient temperatures and in situations of heavy dirt accumulation.
01.24.2011 Volvo Powertrain Sweden Specification 1.0
6 Release list details
6. 1 Drives
6. 1. 1 Standard cylinders DSNU
Type Part-No. Name Volvo No.
DSNU-8- - Standard cylinder 193986 DSNU-10- - Standard cylinder 193987 DSNU-12- - Standard cylinder 193988 DSNU-16- - Standard cylinder 193989 DSNU-20- - Standard cylinder 193990 DSNU-25- - Standard cylinder 193991 DSNU-32- - Round cylinder 193992 DSNU-40- - Round cylinder 193993 DSNU-50- - Round cylinder 193994 DSNU-63- - Round cylinder 193995
6. 1. 2 Standard cylinders DNC
Type Part-No. Name Volvo No.
DNC-32- - Standard cylinder 163302 DNC-40- - Standard cylinder 163334 DNC-50- - Standard cylinder 163366 DNC-63- - Standard cylinder 163398 DNC-80- - Standard cylinder 163430 DNC-100- - Standard cylinder 163462 DNC-125- - Standard cylinder 163494
6. 1. 3 Standard cylinders DNG, DNGZK
Type Part-No. Name Volvo No.
DNG-160- -PPV-A Standard cylinder 33024 DNG-200- -PPV-A Standard cylinder 33025 DNG-250- -PPV-A Standard cylinder 151892 DNG-320- -PPV-A Standard cylinder 151897 DNGZK-160- -PPV-A Standard cylinder 34447 DNGZK-200- -PPV-A Standard cylinder 34456 DNGZS-250- -PPV-A Standard cylinder 157500 DNGZS-320- -PPV-A Standard cylinder 157504
Type PartNo Name Volvo No. DGC-8- - 530906 Linear drive DGC-12- - 530907 Linear drive DGC-18- - 532446 Linear drive DGC-25- - 532447 Linear drive DGC-32- - 532448 Linear drive DGC-40- - 532449 Linear drive DGC-50- - 532450 Linear drive DGC-63- - 532451 Linear drive
6. 1. 12 Mine slide SLT
Type PartNo Name Volvo No. SLT-6-XX-P-A Mini slide SLT-10-XX-P-A Mini slide SLT-16-XX-P-A Mini slide SLT-20-XX-P-A Mini slide SLT-25-XX-P-A Mini slide
6. 1. 13 Mine slide SLS
Type PartNo Name Volvo No. SLS-6-XX-P-A Mini slide SLS-10-XX-P-A Mini slide SLS-16-XX-P-A Mini slide
Type PartNo Name Volvo No. DGE-8- -ZR 193739 Toothed belt axis DGE-12- -ZR 193740 Toothed belt axis DGE-18- -ZR 193741 Toothed belt axis DGE-25- -ZR 193742 Toothed belt axis DGE-40- -ZR 193743 Toothed belt axis DGE-63- -ZR 193744 Toothed belt axis
6. 1. 16 Swivel-linear drive units DSL
Type PartNo Name Name DSL-40- -270-CC-A-S20-B 556580 Swivel/linear unit DSL-32- -270-CC-A-S20-B 556532 Swivel/linear unit DSL-16- -270-CC-A-S20-B 556424 Swivel/linear unit DSL-20- -270-CC-A-S20-B 556460 Swivel/linear unit DSL-25- -270-CC-A-S20-B 556496 Swivel/linear unit DSL-32- -270-CC-A-S20-B 556532 Swivel/linear unit DSL-40- -270-CC-A-S20-B 556580 Swivel/linear unit
Type PartNo Name Volvo No. KPE-8 178464 Clamping unit KPE-6 178463 Clamping unit KPE-4 178462 Clamping unit KPE-32 178470 Clamping unit KPE-25 178469 Clamping unit KPE-20 178468 Clamping unit
01.24.2011 Volvo Powertrain Sweden Specification 1.0
6. 5 Service units
Type Part-No. Name Volvo No.
SE-SY-102534 Service unit 1 SE-CS-XXXXXX Service unit 2 SE-CS-XXXXXX Service unit 3
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6. 5. 1 Service Unit 1
Size: G 1/2” Order number: Systemtechnic Project Number SE-SY-102534 Configuration: Pneumatic diagram: Parts List: Pos. Quantity Description Type Part number
01.24.2011 Volvo Powertrain Sweden Specification 1.0
6. 5. 2 Service unit 2
Size: G 3/4” Order number: Systemtechnic Project Number SE-SY-XXXXXX Configuration: Pneumatic diagram: Parts List: Pos. Quantity Description Type Part number
01.24.2011 Volvo Powertrain Sweden Specification 1.0
6. 5. 3 Service unit 3
Size: G 3/8” Order number: Systemtechnic Project Number SE-SY-XXXXXX Configuration: Pneumatic diagram: Parts List: Pos. Quantity Description Type Part number
01.24.2011 Volvo Powertrain Sweden Specification 1.0
6. 6 Other Parts
6. 6. 1 Pneumatic sensors
Type PartNo Name Volvo No. SOPA-... 549902 Air gap sensor SOPA-M1-R1-HQ6-2P-M12 552146 Air gap sensor SOPA-CM4H-R1-WQ6-2P-M12 552141 Air gap sensor SOPA-CM4H-R1-HQ6-2P-M12 552133 Air gap sensor SOPA-CM3H-R1-WQ6-2P-M12 552140 Air gap sensor SOPA-CM3H-R1-HQ6-2P-M12 552132 Air gap sensor SOPA-CM2H-R1-WQ6-2P-M12 552139 Air gap sensor SOPA-CM2H-R1-HQ6-2P-M12 552131 Air gap sensor SOPA-CM1H-R1-WQ6-2P-M12 552138 Air gap sensor SOPA-CM1H-R1-HQ6-2P-M12 552130 Air gap sensor
VZS-5-B Compressed air reservoir 192160 VZS-10-B Compressed air reservoir 151923 VZS-20-B Compressed air reservoir 192161 CRVZS-2 Compressed air reservoir 160236 CRVZS-5 Compressed air reservoir 192159 CRVZS-10 Compressed air reservoir 160237 CRVZS-20 Compressed air reservoir 534845