Project feasibility report - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/11...PRE FEASIBILITY REPORT For PROPOSED EXPANSION OF EXISTING BULK DRUGS AND

0

PRE FEASIBILITY REPORT

For

PROPOSED EXPANSION OF EXISTING BULK DRUGS

AND BULK DRUG INTERMEDIATES MANUFACTURING

UNIT

of

M/s. HEM-DEEP ORGANICS PVT. LTD.

Plot No. 3801/2, GIDC Estate, Ankleshwar – 393 002,

Dist. Bharuch, Gujarat, INDIA.

1

CONTENTS

Sr. No. Description Page No.

1. Executive Summary 2

2. Introduction of the Project/Background information 22

3. Project Description 23

4. Site Analysis 29

5. Planning Brief 30

6. Proposed Infrastructure 31

7. Rehabilitation and resettlement (R & R) Plan 32

8. Project Schedule & Cost Estimates 32

9. Analysis of Proposal (Final Recommendations) 33

2

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

M/s. Hem-Deep Organics Pvt. Ltd. engaged in manufacturing of bulk drugs and bulk drug

intermediates at at Plot No. 3801/2, GIDC, Ankleshwar-393 002, Dist: Bharuch, Gujarat,

INDIA.

Now, company is going for expansion of existing manufacturing unit by addition of new

products and solvent distillation unit (in-house or common group facility) & Repacking

within existing premises.

1.2 Project Details

1.2.1 Products along with Production Capacity

Sr.

No.

Products Capacity

(MT/Month)

CAS No.

Existing Additional Total

1 Oxyclozanide 3.5 0 3.5 2277-92-1

2 Furosemide 2.5 2.5 5.0 54-31-9

3

Diaminomethyleneamino (1-amino-1-

iminomethylene) thiomethyl thiozole

dihydrochloride [ITU]

0 100 100 123-92-2

4

N-Sulfomyl-3-chloropropionamide

hydrochloride[IF]

0 100 100 105-68-0

5 Famotidine 0 10 10 76824-35-6

6 Fomepizole --

14205-39-1

7 Colsevelam hydrochloride -- 88150-62-3

8 Glimepiride -- 93479-97-1

9 Betahistine Dihydrochloride -- 106649-95-0

10 Adapalene -- 76824-35-6

11 Telmisartan -- 152751-57-0

12 Tapentadol Hydrochloride -- 845273-93-0

13 Colistimethate Sodium -- 71550-12-4

14 Rusvastatin Calcium -- 7554-65-6

15 1-3 dichloro Acetone -- 182815-44-7

16 Gunylthiourea -- 93479-97-1

17 Rabeprazole Sodium -- 5579-84-0

3

18 Carvediol -- 25 25

106685-40-9

19 Celecoxib -- 144701-48-4

20 Clopidogrel Bisulfate -- 175591-09-0

21 Atoravastatin Calcium -- 8068-28-8

22 Etoricoxib -- 147098-20-2

23 Valsartan -- 534-07-6

24 Tranexamic Acid -- 2114-02-5

25 Folic Acid --- 117976-90-6

26 Zolpidic Acid --- 72956-09-3

27 Pregabaline --- 169590-42-5

28 Chlorohexidine Base --- 120202-66-6

29 Benzarone -- 134523-03-8

30 Benzbromarone -- 202409-33-4

31 Zaltoprofen -- 137862-53-4

32 Ondansetron Hydrochloride -- 1197-18-8

33 Miconazole Nitrate -- 59-30-3

34 Ecanazole Nitrate -- 189005-44-5

35 Desloratadine -- 148553-50-8

36 Loratidine -- 79794-75-5

37 Gabapentine -- 60142-96-3

38 Albendazole -- 54965-21-8

39 Citrezine Hydrochloride -- 83881-52-1

40 Lasamide -- 2736-23-4

41 Pioglitazone Hydrochloride -- 112529-15-4

42 Mesalamine -- 89-57-6

43 Febuxostat -- 144060-53-7

44 Itopride Hydrochloride -- 122892-31-3

45 Amodafinil -- 68693-11-8

46 Quetipine Fumrate -- 111974-72-2

47 Aripiprazole -- 129722-12-9

48 Amlodipine Besylate -- 111470-99-6

49 Nebivilol Hydrochloride -- 152520-56-4

50 Sevelamer Hydrochloride -- 106-27-4

51 Sevelamer Carbonate -- 103-45-7

52 Poly Allaylamine Hydrochloride -- 500 500 122-70-3

Total (A) 6.0 737.5 743.5

Distillation of Solvent (B) -- 200.0 200.0

(B) REPACKING

60 Benzophenone (Repacking) --

61 Para Cresyl Phenyl Acetate

(Repacking)

--

62 Poly Allaylamine Hydrochloride --

4

(Repacking)

100.0

100.0 63 Allaylamine (Repacking) --

64 Allaylamine Hydrochloride

(Repacking) --

64 Micronization of Bulk Drugs/APIs

(Famotidine, Amlodipine,

Glibenclamide, Sevelamer HCl,

Glimepride, Adapalene, ITU, IF,

Colsevelam HCl, Furosemide,

Telmisartan, Betahistine

Dihydrochloride, Tapentadol HCl, etc.)

--

Total (C) -- 100.0 100.0

Total (A+B+C) 6.0 1037.5 1043.5

1.3 Raw Material Requirement

Sr. No. Raw Material Quantity

(MT/MT)

1. Oxyclozanide

3,5,6 TCSA 1.50

MCB 1.50

Thionyl Chloride 0.75

2,4 DCAP 1.00

Sodium Bicarbonate 0.05

Acetone 3.25

2. Furosemide

Furfuryl Amine 0.450

Lasamide 0.850

Caustic Flake 0.234

IPA 0.240

Carbon 0.080

Acetic Acid 0.220

3. Diaminomethyleneamino (1-amino-1-

iminomethylene) thiomethyl thiozole

dihydrochloride [ITU]

1,3 DCA 0.435

Guanyl Thiourea 0.413

Acetone 3.100

Catalyst 0.004

Thiourea 0.261

Acetic Acid 0.261

5

4. N-Sulfomyl-3-chloropropionamide

hydrochloride [IF]

Acrylonitrile 1.303

Hydrogen Peroxide 0.008

HCl (Gas) 1.495

Sulfamide 0.500

Acetone 0.400

5. Famotidine

ITU 1.150

IF 0.965

Methanol 5.710

NaOH 0.690

Water 20.50

Acetic Acid 0.200

6. Colsevelam hydrochloride

Monoallylamine 0.60

2,2-dimethyl-2,2-azopropane dihydrochloride 0.01

Concentrated Hydrochloric acid 1.15

Methanol 0.31

Polyallylamine 0.90

Epichlorohydrin 0.01

n-Decylchloride 0.02

Trimethylammoniumhexylchloride 0.02

Sodium hydroxide 0.45

7. Glimepiride

3 Ethyl methyl Pyrroline 0.40

2 Phenyl ethyl isocyanate 0.40

Toluene 0.15

Chloro Sulfonic Acid 1.00

Ammonia Solution 3.10

EDC 0.30

8. Fomepizole

Propanaldehyde 1.31

Ethanol 0.015

Hexane 0.015

Phosphorus oxychloride 3.45

Hydrazine Hydrate 1.10

Potassium Carbonate 0.75

Carbon 0.15

Di isopropyl Ether 0.02

N,N-Dimethyl Formamide 0.01

Dichloro Methane 0.03

6

9. Betahistine Dihydrochloride

2- vinyl pyridine 0.63

Methylamine hydrochloride 0.80

Chloroform 0.23


Acetic Acid 0.06

IPA 0.01

IPA HCl(20%) 1.38

10. Adapalene

Adamentanol 0.48

Para Bromo Phenol 0.30

THF 0.025

Mg Turning 0.06

MDC 0.04

6-Bromo-2-methyl naphthoate 0.72

HCl 1.32

11. Telmisartan

4-Amino 3- Methylbenzoic acid 1.484

Conc. Sulphuric Acid 1.423

Liq. Ammonia 2.968

Methanol 0.06

MDC 0.03

TEA 0.01

Butryl Chloride 1.287


Sodium Sulphate 0.387

Hexane 0.02

Fuming Nitric Acid 4.050

12. Tapentadol Hydrochloride

3-methoxy propiophenone 1.412

IPA 0.350

Dimethyl Amine HCL 1.059

Paraformadehyde 0.588

Sodium Hydroxide 0.376

MDC 0.350

L (-) Dibenzoyl tartaric acid 1.412

THF 0.080

Mg Turning 0.171

Ethyl Bromide 0.588

Acetic Acid 0.118

Ammonium Solution 0.506

Ethyl Acetate 0.230

7

Trifluroacetic anhydride 0.882

Palladium 0.070

Acetone 0.260

HBr 1.765

IPA HCl 0.882

13. Colistimethate Sodium

Colistin Sulphate 1.33


Sodium Carbonate 0.33

Formaldehyde 1.33

Sodium Bisulfite 3.06

Acetic Acid 0.16

Solvent 0.80

Acetone 2.00

Methanol 3.00

14. Rusvastatin Calcium

4-Fluoro Benzaldehyde 0.52

4-Methyl-3-oxo-Pentatonic Acid Ethyl Ester 0.66

Potassium Hydroxide 0.24

Methyl Iodide 0.60

Methanol 5.50

5-Methyl Iso Thio Urea 0.35

2,3-Dichloro-5,6-Dicyano Benzoquinone 0.85

HMPA 1.00

MDC 8.00

Meta Chloro Peroxy Benzoic Acid 0.11

Methyl Amine 0.10

Ethanol 2.50

Methane Sulfonyl Chloride 0.35

Sodium Hydride (60%) 0.01

Di Methoxy Ethane 3.00

Hydrogen 0.01

DIBAL-H 0.01

Toluene 8.00

Methyl(3R)-3-(tert butyl dimethyl silyloxy)-5-

oxo-6-triphenyl phosphoranylidene hexanoate

1.45

Triethyl Amine 0.15

N,N-Dimethyl Formamide 3.00

Hydrogen Fluoride 0.05

8

THF 7.50

Ethyl Acetate 10.50

Diethyl Methoxy Borane 0.20

Sodium Borohydride 0.01

Calcium Chloride 0.13

15. 1-3 dichloro Acetone


HCl (30%) 3.125

Sulfuric Acid (98%) 1.862

Sodium Dichromate 1.562

16. Gunylthiourea

Phosphorus Penta Sulphide 0.827

KOH 1.000

Dicyanadiamide 0.909

Sodium Hydro Sulphite 0.181

17. Rabeprazole Sodium

2,3-Lutidine 0.460

H2O2 (50%) 0.330

Nitric Acid 0.380

Acetic Acid 0.060

3-Methoxy 1-Propanol 0.430

NaOH 0.155

Toluene 0.012

DMSO 0.010

Acetic Anhydride 0.390

HCl 0.200


MDC 0.370


2-Mercaptobenzimidazole 0.530

Ammonium Hydroxide 0.125

Sodium Hypochlorite (8%) 3.270

Acetone 0.100

Sodium Hydro Sulphate 0.120

MMA 0.100

IPA 0.150

Activated Carbon 0.100

18. Carvediol

4-Hydroxy Carbazole 0.447


9

Hydrose 0.116

Methanol 0.067

Ethyl Acetate 0.029

Carbon 0.022

Hyflo 0.005

Monoethylene Glycol Dimethyl Ether 2.330

2-(2-Methoxy Phenoxy) Ethyl Amine 0.956

Acetone 0.101


Oxalic Acid 0.532

IPA 0.052


Ortho Phosphoric Acid 0.442

19. Celecoxib

4 SPH 0.70

Dione Deri 0.65

Toluene 2.80

Carbon 0.01

20. Clopidogrel Bisulfate

amino(2-chlorophenyl)acetic acid 1.25

methanol 0.20

Potassium salt 0.7

MDC 0.50

Liq. ammonia 0.62

Thiophene-2-Ethanol 0.5

p-toluene sulphonyl chloride 1.05

Toluene 0.16


Acetonitrile 0.32

Dipotassium phosphate 0.87

Ethyl acetate 0.28

HCL 0.85

P-Formaldehyde 0.53

MDC 1.02

Liq. Ammonia 0.60

Acetone 1.10

Tartaric acid 0.82

MDC 0.67

Sodium carbonate 0.70

10

Acetone 0.24

Activated carbon 0.15

Sulfuric acid 0.31

21. Atoravastatin Calcium

Ethyl-4-Cyano-3-hydroxy butanaote 1.00

THF 0.85

Diisopropyl amine 1.22

N-Butyl Lithium 0.6

Tert-Butyl acetate 1.68

HCl 0.76

Ethyl Acetate 1.5

NaCl 1.20

Methanol 1.02

DEMB (50 % Soln) 0.70


Acetic Acid 0.98

Dimethoxy Propane 1.81

Methane Sulphonic Acid 0.03


n-Hexane 0.023

Raney Nickel 1.00

Pivalic Acid 0.240

Toluene 0.45


Methyl Tert Butyl 0.410

22. Etoricoxib

Acetic Acid 1.520

Acetone 2.80

Ammonia Solution 5.80

CPT-Phosphate 1.520

D M Water 26.00

Hydroxylamine Hydrochloride 0.115

Hyflow 0.177

Isopropyl Alcohol 10.00

Ketosulfone 0.574

Methanol 10.00

Potassium Tertrabutoxide (KTB) 0.664

Sodium Acetate 0.297


11

Toluene 55.000

THF 23.00

Trifluro Acetic Acid 0.465


Hexane 0.250

23. Valsartan

L-Valine 1.44

Methanol 0.23


Toluene 0.38

DCM 2.41

NaOH 0.65

NaCL 0.29

4-Bromo Methyl 2-Cyano biphenyl 2.17

Acetonitrile 1.00


Oxalic Acid 1.00

o-Xylene 1.16

Valeoryl Chloride 1.24


HCl 0.65

Tributyl Tin Chloride 5.55

Calcium Hydroxide 0.42

Ethyl Acetate 0.35

Diisopropyl ether 7.17

TBAB 0.14

24. Tranexamic Acid

4-aminomethyl benzoic

Acid

1.060

HCl 0.440

Ruthenium 0.300


Methanol 2.000

25. Folic Acid

PABGA 1.00

TAPS 0.90

TCA 0.64

SMBS 0.36

NaHCO3 1.20

HCl 30% 6.00

NaOH 0.22

Acetic Acid 0.32

12

26. Zolpidic Acid

Toluene 0.128

Methyl Phenacyl bromide 1.000

2- Amino-5-methyl pyridine 0.611

Triethyl amine 0.531

Oxalyl chloride 0.700

Methylene Dichloride 1.000

Potassium hydroxide 1.340

Acetic acid 1.651

Hydrazine hydrate 0.431

Methanol 1.000

27. Pregabaline


4-CMH 1.37

Liquid Bromine 1.23


Hyflo 0.02

Hydrochloric acid 2.46

IPA 7.06

Morpholine 0.08

Methyl-3-Amino Crotonate : 294 Kg. 1.47

Mono Ethanol Amine 0.625

28. Chlorohexidine Base

Hexamethelinediamine 0.30

Butanol 3.51


Sodiumdicynamide 0.46

Parachloroaniline HCl 0.85


Methanol 0.12

29. Benzarone

Salicylaldehyde 0.98

Chloroacetone 0.87


KOH 1.300

Methanol 0.200

MEG 0.05

Toluene 0.150

p-Anisoyl chloride 1.32

Ferric chloride 1.00

Aluminium chloride 2.475

13

HCl 2.25


Ethyl Acetate 0.158

30. Benzbromarone

Salicylaldehyde 0.670

Chloroacetone 0.600


KOH 0.880

Methanol 0.100

MEG 0.600

Toluene 0.140

p-Anisoyl chloride 0.900

Ferric chloride 0.680

Aluminium chloride 1.680

HCl 2.540


Bromine 1.190

TEA 0.690

IPA 0.200

31. Zaltoprofen

2-(2-(phenylthio)-5-

propionylphenyl)acetic

acid

1.414

Methanol 8.485

Sulfuric Acid 0.141


Trimethyl Ortho

Formate 1.232

Zinc Dust 0.061

Bromine 0.919


Toluene 3.242

Polyphosphoric acid 5.657

EDC 3.536

Ethanol 2.823

Acetic Acid 0.894


32. Ondansetron HCL

Ondensetron Base 0.90

IPA 3.54

HCl 0.21

33. Miconzole Nitrate

14

1,3-dichloro benzene 0.40

Aluminum chloride 0.40

Chloro Acetyl Chloride 0.32

2,2’,4’ Trichloro acetophenone

0.56

NaOH 0.10

MeOH 0.08

Sodium Borohydrate 0.04

Imidazole 0.17

Toluene 0.16

2,4-DBC 0.46

Activated Charcoal 0.008

Nitric Acid 0.24

34. Ecanzole Nitrate

1-(2,4-Dichloro phenyl)-

2-(1H-Imidazol-1yl)Ethanol

0.80

Toluene 0.20

NaOH 0.35

4-Chloro benzyl Chloride 0.50

TBAB 0.02

Nitric acid 0.20

Methanol 0.30

35. Desloratadine

Loratidine 2.95

Methanol 0.30

KOH 3.93

MIBK 0.45

36. Loratidine

M-5 2.90

Sulphuric Acid 0.90

NaOH 3.25

MDC 4.00

SOCl2 3.31

DMF 0.13

AlCl3 0.72

Hyflow 0.63

Ethylene Dibromide 0.23

THF 0.9

Iodine 0.005

HCl 1.50

Chloroform 1.50

Hexane 2.20

15

Toluene 1.50

NaHCO3 1.75

Acetonitrile 0.20

37. Gabapentine

1-1, Cycloacetic Acid 1.67

Urea 1.00

NaOH 0.62

Xylene 0.58

Conc. HCl 2.34

Methanol 0.30

Ethyl Acetate 0.30

38 Albendazole

Ortho Nitro Aniline 1.06

Ammonium Thiocynate 1.24

Methanol 0.20

Chlorine Gas 0.76

Caustic Soda 0.91

N- Propanol 0.383

N-Propyl Bromide 0.90

Toluene 0.380

Sodium Hydrosulphide Diluted 4.50

Cyaanamide Solution (L-500) 0.52

Methyl Chloro Format 0.65

Acetone 0.18

39 Citrizine HCL

P-Chloro benzophenone 1.00

Methyl Alcohol 1.35

Sodium Borohydrate 0.07


Toluene 0.25


Hydroxy Ethyl Piperazine 0.80

Sodium Hydroxide Lye 2.00

Sodium Mono Chloro Acetate 0.38

Dimethyl Formamide 0.15

Potassium Hydroxide 0.65

Acetone 0.20


HCl gas 0.20

40 Lasamide

2,4 Dichloro Benzoic acid 0.950

Chlorosulfonic acid 4.720

16

Ammonia 0.720

HCl 1.296

41 MESALMINE

POTASSIUM HYDROXIDE 2.54

2-chloro-5- nitro benzoic acid 1.82

HYDROCHLORIC ACID 3.10

SODIUM CARBONATE 0.60

RANEY NICKEL 0.30

SODIUM HYDROXIDE 4.73

HYDROCHLORIC ACID 2.70

CHARCOAL 0.20

SODIUM BICARBONATE 0.54

42 FEBUXOSTAT

Ethyl-2-(3-cyano-4-isobutoxyphenyl)-4-methyl-

5-thiazolecarboxylate

1.250

Methanol 12.50

Toluene 7.50

Caustic soda flakes 0.125

HCl 0.250

43 ITOPRIDE HYDROCHLORIDE

Veratric acid 0.667

Thionyl chloride 0.667

Toluene 3.270

4-[2-(Dimethylamino)

ethoxy]Benzyl amine

0.667


IPA 2.857

IPA HCl 0.317

Methanol 0.159

Acetone 0.635

44 Amrodafinil

Benzhydrolthiol 2.90

Chloroacetic Acid 1.37


HCL (30%) 0.20

Acetic Acid 6.62

Hydrogen Peroxide 0.88

L(-)Phenyl Ethyl Amine 0.30

Methanol 0.14

Ammonium Solution 0.52

Carbon 0.12

Hyflow 0.12

17

45 QUETIAPINE FUMARATE

2- Amino diphenyle sulfide 1.11

Sodium Hydroxide flakes 0.32

Toluene 6.67

Phenyl chloroformate 1.27


Polyphospheric acid 8.89

Acetone 3.48

Dibenzo [b,f] [1,4] Thiazepin -11(1 OH)- ONE 0.6

N,N- Dimethyl ANILINE 0.4

Phosphorous oxychloride 0.3


Sodium Sulphate 0.1

Toluene 5.2

Triethanolamine 0.4

Hydroxy ethoxyrthyl piparazine 0.4

Sodium bicarbonate 0.1

1 N HCl 0.1

Hyflosupercel 0.0

Methanol 7.7

Fumaric acid 0.2

46 ARIPIPERAZOLE

7- Hydroxy -3,4- dihydroQuinoline 0.74

1- Bromo -4- Chloro Butane 4.44


n- Propanol 3.70

Cyclohexane 1.48

Triethylamine 0.59

DCPP HCl 0.59

Methanol 0.37

47 Amlodipine Besylate

Phthaloyl Amlodipine 1.09

Mono Methyl Amine 1.68

Methanol 4.38

Ethyl Acetate 3.09

Benzene Sulfonic Acid 0.38

Carbon 0.75

48 NEBIVOLOL AND ITS INTERMEDIATE

Maleic Anhydride 1.4

AlCl3 3.50

EDC 5.00

Para Fluoro Anisole 1.42

HCl 3.20

18

1.4 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 72 KL/Day which will be met through GIDC water supply.

The wastewater generation will be 32 KL/Day. The Low COD effluent (25 KLD) will be sent to

proposed ETP consists of primary treatment facility and then send to CETP, Ankleshwar &

High COD/TDS stream (5 KL/Day) shall sent to common MEE for further treatment &

disposal. Domestic Wastewater (2 KL/Day) will be disposed to soak pit & septic tank.

Hexane 4.25

Acetic Acid 0.95

Sulphuric Acid 1.20

Pd/c 0.41

Hyflow 0.80


THF 4.00

MDC 5.6


DMSO 0.80

Oxahl Chloride 3.25

TEA 6.50

Sodium Hydride 1.00

Methanol 1.00

Benzyl Amine 0.33

Acetonitrile 0.8

49 Sevelamer Hydrochloride

Allylamine 0.75

2,2-Dimethyl-2,2-azopropane dihydrochloride 0.03

HCl 1.25

Epichlorhydrin 0.11

NaOH Flakes 0.37

50 Sevelamer Carbonate

SevelamerHCl 1.111


Carbon dioxide 0.278

51 Poly Allaylamine Hydrochloride

Allylamine 0.333

2,2-Dimethyl-2,2-azopropane dihydrochloride 0.117

HCl 0.600

19

1.5 Air Pollution Source and Control Management

There will be emission from Steam Boiler and Process Vents. To control the emission from

process vents, adequate two stage scrubbers will be installed.

Sr.

No.

Source of

Emission

Stack/Vent

(meter)

Fuel name &

Quantity use

Type of

Emission

APCE

Height Diameter

Existing

1 Non IBR Boiler

(Capacity: 0.6TPH)

12 0.1 Natural Gas =

10 Sm3/Day or

LDO =

500 Lit/Day

SPM

SO2

NOx

--

2 Process Vent

(Reactor)

10 0.1 -- SO2

HCl

HBr

Two Stage Alkali

scrubber

Total Proposed

TOTAL PROPOSED EXPANSION

Flue Gas Emission

1 Boiler (Existing)

(Capacity: 0.6TPH)

15.0 0.2 Natural Gas =

300

Sm3/Day

SPM

SO2

NOx

--

2 Boiler (Proposed)

(Capacity: 2.0 TPH)

30 0.5 Agro waste = 8

MT/Day

SPM

SO2

NOx

Multicyclone

separator with bag

filter

3 Thermic fluid

heater (Proposed)

(Capacity: 4 Lakh

KCal/Hr.)

30 0.5 Agro waste – 2

MT/Day

SPM

SO2

NOx

Multicyclone

separator with bag

filter

4 D. G. Set 11 0.1 HSD SPM

SO2

NOx

--

Process Gas Emission

5 Process Vent

(Reactor Vessel)

(Existing)

11 0.2 -- Cl2

NH3

HCl

Two Stage Water &

Caustic scrubber

6 Process Vent 11 0.2 -- HCl Two Stage Water &

20

(Reactor Vessel)

(Proposed)

SO2 Caustic scrubber

1.6 Hazardous Waste

Sr.

No.

Hazardous/Solid

Waste

Category Quantity Mode Of Disposal

Existing Total after

proposed

expansion

1 Discarded HDPE

Drums/Bags

33.1 200 Nos./

Year

(4

MT/Year)

1000

Nos./Month

Collection, Storage,

Transportation and sell to

Register Re-processors after

decontamination.

2 Used / Spent Oil 5.1 5.0

Lit/Year

10 Lit/Month Collection, Storage,

Transportation and sell to

registered recycler.

3 ETP Sludge 35.3 -- 5 MT/Month Collection, Storage,

Transportation and sent to

common TSDF of M/s. BEIL.

4 Distillation

Residue

28.1 750

Kg/ Month

10

MT/Month


Transportation and sent for co-

processing in cement industries

or sent to common incineration

at BEIL.

5 Spent Carbon 28.2 150 Kg/

Month

2 MT/Month Collection, Storage,

Transportation and sent for co-

processing in cement industries

or sent to common incineration

at BEIL.

6 HCL 30 % C15 2.0

MT/Month

100

MT/Month


Transportation and sell to end

user.

7 Spent Catalyst 28.3 -- 2 MT/Month Collection, Storage,


regenerator

8 Inorganic Salt 28.1 -- 20

MT/Month



common TSDF at BEIL.

9 Organic Process

Waste

28.1 -- 25

MT/Month


Transportation and sent for

21

co-processing in cement

industries or sent to common

incineration at BEIL.

1.7 Green Belt

Total 2,825 m2

land area is available at site; out of this area about 1,000 sq. meter (35 %)

area will be covered as greenbelt and other forms of greenery.

1.8 Power & Fuel Requirements

Power required from GEB is 100 KVA (Existing)

Power required from GEB will 500 KVA (Proposed)

1 D.G. Set = 250 KVA (Proposed) (For Emergency Only)

Fuel:

Natural Gas = 10 m3/Day or LDO = 500 Lit/Day (Existing)

Agro Waste/Briquettes = 10 MT/Day (Proposed)

HSD = 20 Liter/Hr (Proposed) (For Emergency Only)

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

Expansion of existing manufacturing unit by addition of new products and solvent

distillation unit (in-house or common group facility) & Repacking.

Identification of the project proponent

SR.

No. NAME DESIGNATION

ADDRESS ALONG WITH CONTACT

NUMBER

1. Gami Laxmichand

Mavabhai

Director 408/14, Sardar Patel Society, Near

Avkar Society, GIDC New Colony,

Ankleshwar-393002, Dist. Bharuch

M: +91 9824115437

2. Patel Kamleshbhai

Laxmichand

Director 20, Vaikunth Co. Ope. Society, GIDC

New Colony, Ankleshwar-393002, Dist.

Bharuch

M:+91 9824114578

22

2.2 Brief description of nature of the Project


distillation unit (in-house or common group facility) & Repacking.

2.3 Need for the project and its importance to the country and or region

The Indian pharmaceutical industries currently tops amongst India’s science based

industries with wide ranging capabilities in the complex field of pharmaceutical. The

pharmaceutical industries in India meets around 60% of the country’s demand. But in world

market also Indian pharmaceutical products are well accepted. There is a good potential for

us to fulfill the need of domestic market as well as contribute in earning foreign Exchange.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import, if require, some of the key raw materials as they are not

available indigenously. This will make us very competitive against imported finished

products and we will export our finished products in the international market.

2.6 Export possibility

We shall explore the possibility of export the products.

2.7 Domestic/Export Markets

Our products have good demand in international market. We shall explore the possibility of

export the products.

2.8 Employment Generation (Direct and Indirect) due to project.

23

M/s. Hem-Deep Organics Pvt. Ltd. will give direct employment, if required, to local people

based on qualification and requirement after proposed expansion. In addition to direct

employment, indirect employment shall generate ancillary business to some extent for the

local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

• Map showing general location

(Courtesy: Environmental Information Center, New Delhi)

25

• Specific location and project boundary

26

Plot Layout

27

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 2.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-3.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.3, Page No. 3. We shall

procure the raw material as much as possible from domestic market and if there is no

availability of any raw material we will import. We shall explore the possibility of export the

finished products.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

Resource optimization/recycling and reuse shall be envisaged

28

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement meets through GIDC water supply and will be the same after

proposed expansion.

Power & Fuel Requirement

Power required from GEB is 100 KVA (Existing)

Power required from GEB will 500 KVA (Proposed)

1 D.G. Set = 250 KVA (Proposed) (For Emergency Only)

Fuel:

Natural Gas = 10 m3/Day or LDO = 500 Lit/Day (Existing)

Agro Waste/Briquettes = 10 MT/Day (Proposed)

HSD = 20 Liter/Hr (Proposed) (For Emergency Only)

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Form-I, Annexure-IV & V.

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

29

4.0 Site Analysis

4.1 Connectivity


• Availability of water, power, etc.

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Report.

4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.

It will be incorporated in EIA Report. CRZ Clearance is not applicable.

4.4 Existing Infrastructure

Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services) = 1300 m2

Non Processing Area (Green belt, Raw material storage area, finished storage area,

Administration Building, Parking, road and open area) = 1525 m2

4.5 Soil Classification


4.6 Climatic data from secondary sources.

Climatic data from primary & secondary sources will be incorporated in EIA Study.

4.7 Social infrastructure available.

Various Programs/ Projects related to Social & Economic development of surrounded area

has been planned, which are as follows.

A) Natural Resource Management – The main focus of this program will be to maximize the

yield returns of the farmers through efficient management of existing resources &

extension of new agricultural practices.

1) Integrated Agricultural Growth Project – For improvement and use of the modern

techniques and thereby would certainly contribute to prosperity in the agriculture

30

sector and reduce the rural poverty by programs like Farmers Training, Nursery

Growing Trainings, Modern agriculture equipment distribution programs etc.

2) Animal Husbandry Projects – Various programs like health checkups & treatment,

vaccination program, Anti sterility camps, breed improvement etc. will be carried

out.

B) Income Generation Program -

1) Establishment of Self help groups.

2) Rural Entrepreneurship Development Program

3) Handcrafts Development Program

4) Vocational Training

5) Business process outsourcing

C) Health, Education & Infrastructure

1) Aids Awareness Program

2) General Health Camps

3) Innovative Teaching Methods

4) Adult Education

5) Sanitation

6) Infrastructure Development Projects

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.


distillation unit (in-house or common group facility) & Repacking within existing premises.

5.2 Population Projection

Population data will be incorporated in EIA Study.

5.3 Land use planning (breakup along with green belt etc.)

Industrial Area (Processing Area)

Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services) = 1300 m2

31

Residential Area (Non Processing Area)


Administration Building, Parking, road and open area) = 1525 m2

Total 2,825 m2



5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project activity.

• Social Welfare

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities


6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services) = 1,200

m2

6.2 Residential Area (Non Processing Area)


Administration Building, Parking, road and open area) = 1,525 m2

6.3 Green Belt

Total 2,825 m2



6.4 Social Infrastructure

• Water Supply by GIDC

• Power supply by DGVCL

32

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:


• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power facilities

• Availability of water for industrial use

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall be met through GIDC supply.

6.7 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

sections of industry. These liquid wastes are sent to septic tank & soak pit.

6.8 Solid Waste Management

Please refer Form-I, Annexure-V.

6.9 Power Requirement & Supply/Source

Please refer Section 1.8, Page No.6 of this report.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land oustees and landless laborers (a brief outline to be given)

There is no habitation on the proposed project activity area and it is open industrial land, so

R & R policy is not applicable to this project. There shall not be displacement of any

population in project area. The increasing industrial activity will boost the commercial and

economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction after getting EC & CTE. We shall start manufacturing after

applying for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

33

Total Project Cost for proposed project activity is Rs. 3.5 Crores. Capital cost of air & water

pollution control system and environmental monitoring equipments will be Rs. 0.5 Crore.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

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