Top Banner
0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING UNIT of M/s. GLENMARK PHARMACEUTICALS LIMITED Plot No. 3102/C to 3109/A, GIDC Estate, Ankleshwar, Dist. Bharuch – 393 002, Gujarat, INDIA.
25

PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

Jul 27, 2020

Download

Documents

dariahiddleston
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

0

PRE FEASIBILITY REPORT

For

PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN

EXISTING UNIT

of

M/s. GLENMARK PHARMACEUTICALS LIMITED

Plot No. 3102/C to 3109/A, GIDC Estate, Ankleshwar,

Dist. Bharuch – 393 002, Gujarat, INDIA.

Page 2: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

1

CONTENTS

Sr. No. Description Page No.

1. Executive Summary 2

2. Introduction of the Project/Background information 9

3. Project Description 13

4. Site Analysis 19

5. Planning Brief 21

6. Proposed Infrastructure 22

7. Rehabilitation and resettlement (R & R) Plan 23

8. Project Schedule & Cost Estimates 24

9. Analysis of Proposal (Final Recommendations) 24

Page 3: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

2

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

We, at Glenmark, believe innovation is an endless process. Inspired by the infinity concept,

we focus on exploring the limitless possibilities of innovation that can address todays unmet

medical needs and change tomorrow’s fate.

M/s. Glenmrak Pharmaceuticals Limited is proposing to expand the bulk drugs

manufacturing plant at Plot No. 3102/C to 3109/A, GIDC Estate, Ankleshwar, Dist. Bharuch

– 393 002, Gujarat, INDIA.

Project Details

1.2.1 Products along with Production Capacity

SR.

NO. PRODUCT NAME

EXISTING

CAPACITY

( Kg/Annum )

TOTAL

PROPOSED

CAPACITY

(Kg/Annum)

CAS No.

1 Butanifine HCl 0 101827-46-7

2 Esomeprazole pellets 22.5% 0 217087-09-7

3 Esomeprazole pellets 8.5% 0 217087-09-7

4 Fluconazole 12,000 86386-73-4

5 Trandolapril 200 87679-37-6

6 Tropism chloride

72,000

(Sr No. 1 to 6)

2,000 10405-02-04

7 Alfuzosin HCl 0 201530-41-8

8 Loratidine 0 217087-09-7

9 Bupropion HCl 20,000 100643-71-8

10 Perindopril Erbumine 7,000 8068-28-8

11 Amiodarone HCl 30,000 145202-66-0

12 Esomeprazole Base 48,000

(Sr No. 7 to 27)

0 119141-88-7

13 Deferosirox 0 84625-61-6

14 Esomeprazole Mg. Trihydrate 0 139264-17-8

15 Desloratadine 2,000 82586-52-5

16 Topiramate 20,000 144598-75-4

17 Zolpidem tartrate 1,500 145202-66-0

18 Glimepiride 3,500 171596-29-5

Page 4: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

3

19 Colisomethate 0 81403-68-1

20 Ramipril 0 79794-75-5

21 GRC-15300 0 905818-69-1

22 Iitraconazole 0 107133-36-8

23 Zolmitriptan 100 19774-82-4

24 Moexipril HCl 250 119141-88-7

25 Paliperidone 0 97240-79-4

26 Rizatriptan 700 99294-93-6

27 Tadalafil 1,000 93479-97-1

28 Olmesartan Medoxomil 20,000 1744-22-5

29 Riluzole 1,000 115256-11-6

30 Dofetilide 0 145463-14-6

31 Gemifloxacin 0 674773-15-0

32 Strontium Ranelate 0 202409-33-4

33 GPL-820C – Etoricoxib 8,000 78628-80-5

34 Terbinafine HCl 2,000 084625-61-6

35 Rosuvastatin Calcium 12,000 265121-04-8

36 GRC-10693 0 130018-87-0

37 Zonisamide 16,000 106685-40-9

38 Fosaprepitant 250 144689-63-4

39 Levocetrizine 2HCl 300 147098-20-2

40 Adapalene

36,000

(Sr. No. 28 to 40)

500 68291-97-4

41 Oxcarbazepine 60,000 73963-72-1

42 Linezolid 3,600 163222-33-1

43 Frovatriptan Succinate 150 95233-18-4

44 Cilazapril 150 132866-11-6

45 Atovaquone 24,000 28721-07-5

46 Cilostazol 20,000 144701-48-4

47 Solifenacine Succinate 500 242478-38-2

48 Ezetimibe 2,000 155141-29-0

49 Rosiglitazone Malate 0 135729-62-3

50 Palonosetron HCl 100 157212-55-0

51 Bosentan Monohydrate 100 133099-07-7

52 Lercandapine HCl 20,000 165800-03-3

53 Derifenacin Hydrobromide 100 158930-17-7

54 Telmisartan 30,000 92077-78-6

55 Aprepitant

7,200

(Sr No. 41 to 55)

400 170729-80-3

56 Imiquimod 4,800 400 099011-02-6

Page 5: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

4

57 Voriconazole 2,000 148465-45-6

58 GRC-4039 0 138729-47-2

59 Ropinirole Hydrochloride 600 145040-37-5

60 Crofelmer 500 118292-40-3

61 GRC-17536 0 99011-02-6

62 Eszopiclone 150 137234-62-9

63 Candesartan Cilexetil 0 91374-20-8

64 Tazarotene

(Sr No. 56 to 64)

100 118292-40-3

65 Esomeprazole Magnesium Dihydrate 0 24,000 217087-10-0

66 Dronedarone HCl 0 1,000 141625-93-6

67 Vildagliptin 0 2,600 274901-16-5

68 Lurasidone 0 2,000 367514-88-3

69 Lornoxicam 0 1,200 70374-39-9

70 Luliconazole 0 1,000 187164-19-8

71 Milanacipran 0 1,000 92623-85-3

72 Perindopril Arginine 0 425 612548-45-5

73 Prasugrel HCL 0 250 389574-19-0

74 Eso Sodium 0 150 161796-78-7

75 Lacosamide 0 2,000 175481-36-4

76 Canagliglozin Hemihydrate 0 100 928672-86-0

77 Ivacaftor 0 100 873054-44-5

78 Vilazodone 0 250 163521-08-2

79 Sitagliptin Anhydrous 0 150 654671-77-9

80 Sitagliptin Monohydrate 0 150 654671-77-9

81 Fingolimod 0 100 162359-55-9

82 Linagliptin 0 200 668270-12-0

83 Saxagliptin 0 1,000 361442-04-8

84 Tofacitnib Citrate 0 100 540737-29-9

85 Rasagiline Mesylate 0 100 161735-79-1

86 Rasagiline Phosphate 0 100 161735-79-1

87 Rasagiline Tartrate 0 100 136236-52-7

88 Apixaban 0 100 503612-47-3

Total 1,68,000 3,63,325

89 R & D Products at Pilot Plant for

development 6,000

12,000

Grant Total (KG/Annum) 1,74,000 3,75,325

By Products

90 Recovered Solvent / Distilled Solvent

(MT/Annum) 5,400

20,736

Page 6: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

5

91 Sulphuric Acid (KL/Annum) -- 1,159.2

1.4 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 1098 m3/day which will be met through GIDC water supply.

The wastewater generation will be 437 m3/day. The industrial effluent (332 m

3/day) will be

sent to proposed ETP consists of primary, secondary and tertiary treatment facility and MEE

to treat the effluent and domestic waste water (105 m3/day) will be treated in STP and it

will be reused for green belt. Treated effluent shall be sent to GIDC effluent pipeline for final

disposal into deep sea.

1.5 Air Pollution Source and Control Management

DETAILS OF FLUE & PROCESS GAS EMISSION AND CONTROL MEASURES

1) Flue Gas Stack - **Existing As per CCA and NOC

Proposed Flue Gas Stack

SR.

NO. STACKS ATTACHED TO

HEIGHT FROM

GROUND LEVEL (m)

CONSUMPTION

OF FUEL

(KL/hr)

DIAMETER

(mm)

EXPECTED

POLLUTANTS

1 Boiler (10 TPH) NG PM, SO2, NOx

2 IBR Boiler (5 TPH) NG PM, SO2, NOx

3 IBR Boiler (5 TPH) NG + FO PM, SO2, NOx

4 D G Set (1150 KVA) – 2 no.

30

Diesel

900

PM, SO2, NOx

5 D G Set (500 KVA) – 1 no. 9 Diesel 150 PM, SO2, NOx

6 D G Set (1250 KVA) – 1 no. 30 Diesel 400 PM, SO2, NOx

7 D G Set (1010 KVA) – 1 no. 30 Diesel 400 PM, SO2, NOx

8 D G Set (750 KVA) – 1 no. 9 Diesel 200 PM, SO2, NOx

SR.

NO.

STACKS

ATTACHED TO

HEIGHT FROM

GROUND LEVEL

(m)

CONSUMPTION

OF FUEL

(KL/hr)

DIAMETER

(m)

EXPECTED

POLLUTANTS

01 Boiler (10 Ton) 30 1040 NM3/HR 1000 PM, SO2, NOx

02 30 300 PM, SO2, NOx

DG 1 ( 1000 KVA) 175 Ltr/Hr

Page 7: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

6

Process Stack ** Existing - As per CCA and NOC

SR.

NO.

PROCESS STACK

ATTACHED TO

HEIGHT

FROM

GROUND

(m)

DIAMETER

(mm)

AIR

POLLUTION

CONTROL

SYSTEM

EXPECTED

POLLUTANTS

1 PO-1 – Reaction

Vessel - HCl

11 100 Acid

Scrubber

HCl

2 PO-2 – Reaction

Vessel – NH3

11 100 Ammonia

Scrubber

NH3

3 PO-2 – Reaction

Vessel - HCl

11 100 Acid

Scrubber

HCl

4 PO-3 – Reaction

Vessel - HCl

11 100 Acid

Scrubber

HCl

5 PO-5 – Reaction

Vessel - HCl

11 100 Acid

Scrubber

HCl

Process Stack : Additional Proposed will be as below

03 DG 2 ( 1000 KVA) 30 175 Ltr/Hr 300 PM, SO2, NOx

04 Thermo pack 16 15 SCM 265 PM, SO2, NOx

SR.

NO

.

PROCESS STACK

ATTACHED TO

HEIGHT

FROM

GROUND

(m)

DIAMETER

(mm)

AIR POLLUTION

CONTROL SYSTEM

EXPECTED

POLLUTANTS

1 Plant 06 15 200 Adequate Blower

with Scrubber

system

HCL, Ammonia,

Br, Cl2, SO2

2 Plant 15 – 2 no. 20 200 Adequate Blower

with Scrubber

system

HCL, Ammonia,

Br, Cl2, SO2

3 Plant 16 15 200 Adequate Blower

with Scrubber

system

HCL, Ammonia,

Br, Cl2, SO2

4 Plant 17 20 200 Adequate Blower

with Scrubber

system

HCL, Ammonia,

Br, Cl2, SO2

5 Acid Store Area 9 200 Caustic Scrubber

followed by Blower

General Acids

6 Gas Cylinder

Yard

9 200 Caustic Scrubber

followed by Blower

HCL, Ammonia,

Cl2

Page 8: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

7

1.6 Hazardous Waste

Sr.

No

Type of Hazardous

waste

Category

No

Existing

Qty

MT/Year

Proposed Qty

MT/Year Method of Disposal

1 ETP Sludge 35.3

548

Collection, Storage,

Transportation and disposal

to Approved TSDF site

2 MEE Salt 35.3

1380

6000 Collection, Storage,

Transportation and disposal

to approved TSDF site

3 Plastic Waste 33.1

--

120

Collection, Storage,

Transportation and disposal

to to approved TSDF site or

authorized scrap dealer or

actual end user

4 Insulation Waste X02

-- 80

Collection, Storage,

Transportation and disposal

to approved TSDF site

5

Discarded Plastic

liners and

containers

33.1

6,000

Nos./Yea

r

15,000

Nos./Year

Reuse within premises or

Collection, Storage,

Transportation and After In

House decontamination sell

to GPCB Approved vendor

6 Process Residue &

Waste 28.1

268.2

720

Collection, Storage,

Transportation and disposal

to approved Common

Incineration facility or Co-

Processing

7 Used Oil 5.1

300

Liter/Yea

r

3,000

Liter/Year

Collection, Storage,

transportation and sell to

authorized Recycler

7 Plant-18 20 m 300 Adequate Blower

with Scrubber

system

HCL, Ammonia,

Br, Cl2, SO2

8 Plant-19 20 m 300 Adequate Blower

with Scrubber

system

HCL, Ammonia,

Br, Cl2, SO2

Page 9: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

8

8 Spent Carbon 28.2

8

96

Collection, Storage,

Transportation and disposal

to approved Common

Incineration facility or Co-

Processing at Cement

Industry

9 Distillation

Residue 20.3

24

600

Collection, Storage,

Transportation and disposal

to approved Common

Incineration facility and Co-

Processing at Cement

Industry

10 Spent Solvent 28.6 648 1,500 Collection, Storage,

Transportation and sell to

Authorized Distillation unit:

or sell to actual end user

directly.

11 Solvent from

Stripper 28.5

--

1320

Collection, Storage,

Transportation and disposal

to approved Common

Incineration facility or

authorized Distillation unit or

Co-Processing at Cement

Industry or sell to actual end

user directly.

12

Used Hand gloves

and contaminated

cotton waste

33.2

--

50

Collection, Storage,

Transportation and disposal

to approved Common

Incineration facility or Co-

Processing at Cement

Industry

13

Waste/Residue

containing oil to

accommodate the

oil soaked cotton

waste

5.2

--

40

Collection, Storage,

Transportation and disposal

to approved Common

Incineration facility or Co-

Processing in Cement

Industries

14 Spent catalyst 28.3

8

45

Collection, Storage,

Transportation and disposal

to approved Common

Incineration facility or Co-

Processing

Page 10: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

9

15

Off-specification

drugs / product

/RMs

28.4

-

20

Reuse or Collection, Storage,

Transportation and disposal

to approved Common

Incineration facility or Co-

Processing at Cement

Industry

16

Date expired,

discarded and

RMS

Drugs/products

28.5

12

20

Collection, Storage,

Transportation and disposal

to approved Common

Incineration facility or Co-

Processing at Cement

Industry

17 Resin from DM

Plant 34.2

--

12

Collection, Storage,

Transportation and disposal

to approved Common

Incineration facility or Co-

Processing at Cement

Industry

18 Membrane from

RO Plant 35.3

--

12

Collection, Storage,

Transportation and disposal

to approved Common

Incineration facility or Co-

Processing

19 Aqueous ML from

process – MEE

--

1560

Collection, Storage,

Transportation and disposal

to approved Common MEE

facility Or Co-Processing in

Cement Industries

1.7 Green Belt

Total 1,51,589.38 sq. meter land area is available at site; out of this area about 77,000 sq.

meter (50 %) area is covered as greenbelt and other forms of greenery.

1.8 Power & Fuel Requirements

Power requirement:

Existing: 4 MW from DGVCL

Proposed: 7 MW from DGVCL

D.G. Set – 5 No. – 4660 KVA (Existing)

D.G. Set – 2 No. – 2000 KVA (Additional proposed)

Page 11: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

10

Fuel Requirement:

QUANTITY SR.

No.

NAME OF FUEL

EXISTING AADITIONAL TOTAL

1. Natural Gas 16,000 SCM/day 17,280 SCM/day 33,280 SCM/day

2. Furness Oil (FO) 710 Lit./Hr. 766 Lit./Hr. 1476 Lit./Hr.

3. Diesel 400 Lit/Hr 500 Ltr/HR 900 Ltr./HR

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

Proposed Expansion of Bulk Drugs in Existing Premises

Page 12: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

11

Identification of the project proponent

Page 13: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

12

Page 14: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

13

2.2 Brief description of nature of the Project

Proposed Expansion of Bulk Drugs in Existing Premises

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country. By

expanding this unit M/s. Glenmark Pharmaceuticals Limited will be able to meet the

demand of various products locally & Internationally. The project will save forex as certain

products import will be reduced & certain products will also be exported. This will also

generate direct and indirect employment opportunity for various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

These products will be an addition to the current range of our products.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we

will export of our finished products to the international markets.

2.6 Export possibility

We shall also export the products.

2.7 Domestic/Export Markets

Our products have good demand in international markets. We shall also export the

products.

Page 15: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

14

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Glenmark Pharmaceuticals Limited will give direct employment to local people based

on qualification and requirement. In addition to direct employment, indirect employment

shall generate ancillary business to some extent for the local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

• Map showing general location

Page 16: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

15

• Project Site (Google Map)

Page 17: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

16

• Plot Layout

Page 18: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

17

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Existing operational unit

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

• Availability of common CHWIF, TSDF, CMEE, etc. in the estate

• Treated wastewater discharge into deep sea facility

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 2.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.3, Page No. 3.

We shall procure the raw material as much as possible from domestic market and if there is

no availability of any raw material we will import. We shall export the finished products.

Page 19: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

18

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

After expansion, every effort will put to recycle/reuse the water.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall be met through GIDC water supply.

Power & Fuel Requirement

Power requirement:

Existing: 4 MW from DGVCL

Proposed: 7 MW from DGVCL

D.G. Set – 5 No. – 4660 KVA (Existing)

D.G. Set – 2 No. – 2000 KVA (Additional proposed)

Fuel Requirement:

QUANTITY SR.

No.

NAME OF FUEL

EXISTING AADITIONAL TOTAL

1. Natural Gas 16,000 SCM/day 17,280 SCM/day 33,280 SCM/day

2. Furness Oil (FO) 710 Lit./Hr. 766 Lit./Hr. 1476 Lit./Hr.

3. Diesel 400 Lit/Hr 500 Ltr/HR 900 Ltr./HR

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Form-I, Annexure-V & VI.

Page 20: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

19

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road

• Availability of water, power, etc.

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Study.

4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED EXPANSION

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

Page 21: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

20

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.

It will be incorporated in EIA Study.

4.5 Existing Infrastructure

• Existing operational unit

• Site is very well connected by road

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

• Availability of common CHWIF, TSDF, CMEE, etc. in the estate

• Treated wastewater discharge into deep sea facility

4.6 Soil Classification

It will be incorporated in EIA Study.

4.7 Climatic data from secondary sources.

Climatic data from primary & secondary sources will be incorporated in EIA Study.

4.8 Social infrastructure available.

Various Programs/ Projects related to Social & Economic development of surrounded area

has been planned, which are as follows.

A) Natural Resource Management – The main focus of this program will be to maximize the

yield returns of the farmers through efficient management of existing resources &

extension of new agricultural practices.

1) Integrated Agricultural Growth Project – For improvement and use of the modern

techniques and thereby would certainly contribute to prosperity in the agriculture

sector and reduce the rural poverty by programs like Farmers Training, Nursery

Growing Trainings, Modern agriculture equipment distribution programs etc.

Page 22: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

21

2) Animal Husbandry Projects – Various programs like health checkups & treatment,

vaccination program, Anti sterility camps, breed improvement etc. will be carried

out.

B) Income Generation Program -

1) Establishment of Self help groups.

2) Rural Entrepreneurship Development Program

3) Handcrafts Development Program

4) Vocational Training

5) Business process outsourcing

C) Health, Education & Infrastructure

1) Aids Awareness Program

2) General Health Camps

3) Innovative Teaching Methods

4) Adult Education

5) Sanitation

6) Infrastructure Development Projects

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed Expansion of Bulk Drugs in existing premises.

5.2 Population Projection

It will be incorporated in EIA Study.

5.3 Land use planning (breakup along with green belt, etc.)

It will be incorporated in EIA Study.

5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project activity.

Page 23: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

22

• Social Welfare

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities

It will be incorporated in EIA Study.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services, Work

Shop) = 44,540.78 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Raw material storage area, finished storage area,

Administration Building, Parking, road and open area) = 1,07,048.6 m2

6.3 Green Belt

Total 1,51,589.38 sq. meter land area is available at site; out of this area about 77,000 sq.

meter (50 %) area is covered as greenbelt and other forms of greenery.

6.4 Social Infrastructure

• Water Supply by GIDC

• Power supply by DGCVL

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:

• Existing operational unit

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

Page 24: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

23

• Availability of water for industrial use

• Availability of common CHWIF, TSDF, CMEE, etc. in the estate

• Treated wastewater discharge into deep sea facility

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall be met through GIDC supply.

6.7 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

section of industry. These liquid wastes are sent to septic tank & soak pit/ETP.

6.8 Solid Waste Management

Please refer Form-I, Annexure-VI.

6.9 Power Requirement & Supply/Source

Please refer Section 3.8 of this report.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

ousters, land ousters and landless laborers (a brief outline to be given)

There is no habitation on the proposed expansion project activity area and it is open

industrial land, so R & R policy is not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

Page 25: PRE FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/20...0 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OFBULK DRUG PRODUCTS IN EXISTING

24

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction after getting EC. And we shall start manufacturing after applying

for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Proposed project will be Rs. 151.55 Crores.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.