PRE - FEASIBILITY REPORT For Proposed for Expansion of Existing Bulk Drug Intermediate Manufacturing Unit to Bulk Drugs Manufacturing Unit (PRODUCTION CAPACITY: 23.885 TONNES/MONTH) at PLOT NO: 170 , 171 &172, PHASE –II, IDA PASHAMYLARAM, PATANCHERU (MANDAL), SANGAREDDY (DISTRICT), TELANGANA STATE By SANOZEN PHARMA PRIVATE LIMITED March, 2019
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PRE - FEASIBILITY REPORT
For
Proposed for Expansion of Existing Bulk Drug
Intermediate Manufacturing Unit to Bulk Drugs
Manufacturing Unit
(PRODUCTION CAPACITY: 23.885 TONNES/MONTH)
at
PLOT NO: 170 , 171 &172, PHASE –II, IDA PASHAMYLARAM,
PATANCHERU (MANDAL), SANGAREDDY (DISTRICT),
TELANGANA STATE
By
SANOZEN PHARMA PRIVATE LIMITED
March, 2019
Contents
S. No. Description Page no.
1.0 Executive Summary 1 – 2
2.0 Introduction of The Proposed Project 2
2.2 Brief description of nature of the project. 2
2.3 Need for the project and its importance to the country and
or region 3 – 4
2.4 Demand-Supply Gap. 4
2.5 Employment Generation(Direct and Indirect) due to the project
4 – 5
3.0 Project description 5 – 7
3.1 Product and Production Capacity 8 – 9
3.2 Raw materials required and Quantities 9
3.3 Manufacturing Process 10
3.4 Resource – Utilize and Recycling 10
3.4.1 Water 10 – 11
3.4.2 Power Requirement 11
3.4.3 Fuel Requirement 11
3.5 Quantity of wastes to be generated 11
3.5.1 Waste Water Generation and utilization 11 – 12
3.5.2 Solid waste generation and Disposal 12
3.6 Schematic representations of the feasibility drawing which give information of EIA purpose.
12 – 13
4.0 Site Analysis 13
4.1 Connectivity 13
4.2 Land Form, Land use and Land ownership. 13
4.3 Existing Infrastructure 13
4.4 Soil classification 13
4.5 Climatic data from secondary sources. 13
4.6 Social Infrastructure available. 14
5.0 Brief Planning 14
6.0 Proposed infrastructure 14
6.1 Industrial Area 14
6.2 Residential Area 14
6.3 Green Belt 14
6.4 Social Infrastructure 14 – 15
6.5 Water management 15
6.6 Sewerage System 15
6.7 Industrial Waste Management 15
7.0 Rehabilitation and Resettlement (R&R) Plan 15
8.0 Project Schedule and Cost estimates 15
9.0 Analysis of project 15
LIST OF TABLES
LIST OF FIGURES
Figure No Description Page no.
1.1 Location Map 6
1.2 Google Earth Map Showing Sanozen Pharma Private
Limited 7
LIST OF FLOW CHART
Table No Description Page no.
2.1 Details of Proposed Employment for Proposed Project. 5
3.1 Proposed Products and Quantities & By Products Details
8 – 9
3.2 Water Requirement Details 10
3.3 Wastewater generation and Treatment Method 11
3.4 Solid and hazardous waste generation and Disposal 12
8.1 Project Cost 15
Flow Chart No
Description Page no.
3.1 Generalized Flow Chart for Bulk Drug Manufacturing 10
Pre Feasibility Report
Sanozen Pharma Private Limited Page 1
1.0 EXECUTIVE SUMMARY
Sanozen Parma Private Limited is an existing Bulk Drug Intermediate
manufacturing unit and proposing for expansion of existing unit. The company
proposed to purchase the adjacent R & D unit namely SP Labs Private Limited for
the proposed expansion purpose. The proposed production quantity is 23.885
Tonns/Month.
S. No Parameter Description
1 Project Location Plot No: 170 , 171 &172 , Phase – II, IDA
Pashamylaram, Patancheru (Mandal),
Sangareddy (District), Telangana State
2 Category of Project as per EIA
Notification & Amendments
5(f) “B”
The Unit is Located in Notified Industrial Estate,
In view of absence of SEAC/SEIAA Telangana
State, Hence applying to MoEF & CC, New
Delhi for grant of ToR .
3 Project cost 18 Crores for proposed expansion
4 Area
The existing unit is in area of 1620.70 Sqm in
plot No: 170 and for the proposed expansion
the Sanozen Pharma Pvt Ltd purchased Plot
nos: 171 &172 of SP Labs Private Limited (R
&D Unit adjacent to the existing Unit) in an
Area of 4607.89 Sqm.
The total area for the proposed expansion is
6228.59 Sqm
5 Proposed Products Proposed Products List is mentioned in section
3.1
6 Resources
7 (I)Electricity Requirement 900 KVA
Source of electricity
Telangana State Power Distribution Company
Limited (TSPDCL)
D. G. Sets
DG Set:
Existing: 65 KVA (Sanozen Pharma Private Limited) –Dropped & 125 KVA (SP labs Private Limited) –Dropped Proposed : 500 KVA DG Set
8 (II)Water consumption 78.48 KLD
Pre Feasibility Report
Sanozen Pharma Private Limited Page 2
Source of water TSIIC Supply
Waste water generation 24.39 KLD
9 (III)Boiler
Existing Boilers:
2 TPH (Sanozen Pharma Private Limited) –
Continued
1 TPH (SP Labs Private Limited) – Continued
Existing 1 TPH & 2 TPH Boilers will be
continued for proposed expansion
10 (IV)Fuel Coal – 10.5 MT /Day for Boilers Operation
11 Mode of disposal Zero Liquid Discharge System
12 Solid waste generation Mentioned in Para 3.5.2 of report
All the raw materials required for manufacturing of above products will be sourced
from local market. The products wise required raw materials and quantities are
enclosed in additional information.
PRE FEASIBILITY REPORT
Sanozen Pharma Private Limited Page 10
3.3 Manufacturing Process
The manufacturing process of bulk drugs consists of chemical synthesis extending
to stages of processing involving different type of chemical reactions. The
generalized Flow chart for bulk drug manufacturing is shown in Flow chart 3.1.
Flow Chart 3.1: Generalized Flow Chart for Bulk Drug Manufacturing
3.4 Resource – Utilize & Recycling
3.4.1 Water
Water requirement of the project for Process, washings, Boiler Makeup, Cooling
Tower makeup and Domestic during operation phase will be 78.48 KLD. The water
requirement will be met through TSIIC Supply. The detailed water requirement
shown in below Table 3.2
Table 3.2: WATER REQUIREMENT DETAILS
S. No. Purpose Water Requirement
in KLD
1 Process 11.48
2 Washings 1.0
3 Boiler make up 18.00
4 Cooling towers make up 42.00
5 Scrubbing system 1.00
6 Domestic 2.00
7 Gardening 3.00
Total 78.48
PRE FEASIBILITY REPORT
Sanozen Pharma Private Limited Page 11
3.4.2 Power Requirement
Power requirement of proposed project will be made available through Telangana
State Power Distribution Company Limited (TSSPDCL) .The total power requirement
for the unit is 900 KVA respectively
The existing unit Sanozen Pharma Private Limited has 65 KVA and SP labs Private
Limited have 125 KVA. The 2 DG set will be dropped and proposed to install new
DG set of 500 KVA capacity to meet the emergency power requirement of the plant.
3.4.3 Fuel Requirement
The existing unit Sanozen Pharma Private Limited has 2 TPH Coal fired boiler and
SP labs Private Limited have 1 TPH Coal fired Boiler.
No Additional boilers are proposed for expansion and the existing 1 TPH and 2 TPH
boilers will be continued.
The total Coal requirement will be around 10.5 TPD and it will be procured from
local sources.
3.5 Quantity of wastes to be generated
3.5.1 Waste Water Generation and utilization
Total effluent generated in the project is 24.39 KLD. The treated water will be reused
for plant operations.
The HTDS waste water from Process after neutralization taken for treatment in
stripper followed by MEE and ATFD. LTDS waste water including domestic sewage,
floor Washes, Utilities waste water taken along with Vapour Condensate from MEE &
ATFD for Biological Effluent Treatment plant. Treated effluent from ETP sent to RO
and RO permeate water is recycled and RO rejects are sent to MEE followed by
ATFD for evaporation. Evaporation salts collected and sent to TSDF. MEE & ATFD
vapour condensate reused along with RO permeate.
Table 3.3: Wastewater generation and Treatment Method
S. No
Unit HTDS KLD
LTDS KLD
Effluent Generation
in KLD Treatment Method
1 Process 10.82 3.07 13.89 HTDS: HTDS effluents sent to MEE system followed by ETP. LTDS: LTDS effluents treated in ETP – RO Plant. RO Rejects to MEE System
2 Washings 0.00 1.00 1.00
3 Boiler Blow down
0.00 3.00 3.00
4 Cooling towers Bleed off
0.00 4.00 4.00
5 Scrubbing 1.00 0.00 1.00
PRE FEASIBILITY REPORT
Sanozen Pharma Private Limited Page 12
S. No
Unit HTDS KLD
LTDS KLD
Effluent Generation
in KLD Treatment Method
system and RO permeate to reuse, Condensate from MEE to reuse and MEE residue to ATFD.
6 Domestic 0.00 1.50 1.50
Total 11.82 12.57 24.39
3.5.2 Solid / Hazardous waste generation and Disposal
The types of Solid and Hazardous wastes generated from the project, method of
disposal is shown in below table 3.4.
Table 3.4: Solid / Hazardous waste generation and Disposal
S. No Name of the
Hazardous /Solid Waste Quantity
Disposal Method
1 Organic solid waste (Process Residue)
1734 Kg/Day Sent to Cement Industries
2 Spent Carbon 31 Kg/Day Sent to Cement Industries
3 Solvent Distillation Residue 288 Kg/Day Sent to Cement Industries
4 Inorganic Solid Waste 22 Kg/Day Sent to TSDF
5 ETP Sludge 20 Kg/Day Sent to TSDF
6 MEE Salts 1529 Kg/Day Sent to TSDF
7 Organic distillate from MEE Stripper
350 Kg/Day Sent to Cement Industry
8 Used Oils 100
Ltrs/Annum
SPCB Authorized Agencies for Reprocessing/Recycling
9 Detoxified Containers 300
No’s / Month After Detoxification sent to authorized agencies.
10
Used Lead Acid Batteries 2 No’s/ Annum Send back to suppliers for buyback of New Batteries
Solid waste details
11 Ash from boiler 3675 Kg/Day Sent to Brick Manufacturers
3.6 Schematic representations of the feasibility drawing which give
information of EIA purpose.
The applicability of the S.O 1533 for the proposed expansion project was explored
by considering different possibilities & provision made in the said notification.
Considering the products & project location of the proposed project it is noticed that
the proposed project falls under Category 5 (f) “B” of the Schedule-I of EIA
Notification SO 1533.
As per the provision of the SO 1533, it is necessary to get Environmental Clearance
PRE FEASIBILITY REPORT
Sanozen Pharma Private Limited Page 13
by applying to MoEF & CC along with the Environmental Impacts Assessment Study
Report for the proposed project prior to commissioning of the project activities.
Therefore the EIA is required to conduct to comply with provisions of SO 1533 made
for Category 5(f) “B” of schedule –I of the notification. The Public Hearing may be
exempted as the unit located in Notified Industrial area before 2006.
The Unit is Located in Notified Industrial Estate established before 2006, the G.O. of
Notified IDA is enclosed as Enclosure – II. In view of absence of SEAC/SEIAA
Telangana State, We are submitting our proposal to MoEF & CC, New Delhi for
grant of ToR .
4.0. Site Analysis
4.1 Connectivity
The nearest habitation from the site is Isnapur Village at a distance of 1.5 Kms
(ESE).
The nearest railway station is at Shankarpally Railway Station at a distance of 12
Kms (SSW) from the site.
The nearest airport is Rajeev Gandhi International Airport at a distance of 43
Km (SE)
The Nearest road ways is Hyderabad – Mumbai National Highway – 1.4 Km (NNE)
4.2 Land Form, Land use and Land ownership.
The land use of the area is Industrial purpose only and located in notified industrial
area , hence no change in land use of the area.
4.3 Existing Infrastructure.
The proposed project is a expansion project which Hyderabad – Mumbai National
Highway – 1.4 Km (NNE) and Mandal head quarters Patancheru is at 8.4 Km (E)