PAGE | 1 Pre-Feasibility report Expansion of Chemicals and APIs production unit. at Village Fatehgarh Channa, Mansa Road (Trident complex) District Barnala – 148101, Punjab. Project Proponent: M/s IOL Chemicals and Pharmaceuticals Limited Year - 2018
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PAGE | 1
Pre-Feasibility report
Expansion of Chemicals and APIs production unit.
at Village Fatehgarh Channa, Mansa Road (Trident complex) District Barnala – 148101, Punjab.
Note: Fuel consumption details provide in EIA report
Emission and controlling equipment
Stack. No Stack attached to APCM Parameter Permissible Limit
01 IBU Plant
Scrubber
Scrubber Acid Mist 35.0 mg/NM3
02 MCA Plant
Scrubber
Scrubber Acid Mist 35.0 mg/NM3
03 CMIC,DCMIC,
FCMIC Chloride
Scrubber Acid Mist 35.0 mg/NM3
04 Gabapentine Scrubber Acid Mist 35.0 mg/NM3
05 LOSARTAN Scrubber Acid Mist 35.0 mg/NM3
PAGE | 9
Plant Features
Altitude 229 Meters
Topography Plain topography
Nearest State highway SH-13,0.81km,NW
Nearest Railway station Barnala Railway Station,8.69km, NE
Nearest Airport Chandigarh Airport,130km,NE
Nearest River Not present in the 15 km Radius
Nearest Seaport Kandla Port,990km,SW
Nearest Sanctuary Not present in the 15 km Radius
Nearest Historical Place Not present in the 15 km Radius
Nearest National Park Not present in the 15 km Radius
Nearest Hill Not present in the 15 km Radius
PAGE | 10
INTRODUCTION
Brief Description of the Project
M/s IOL Chemicals & Pharmaceuticals Limited ( IOLCP ) is based at Village Fatehgarh
Channa on Mansa Road, Tehsil & District Barnala Punjab. It is spread over 62 acres in
Trident Industrial Complex. The proposed project planned for enhancing its existing capacity
from 543.45 TPD to 671.95 TPD.
Need for the project and its importance to region
India ranks third with respect to the production capacity of pharmaceuticals in the world,
whereas in terms of value, India is in 14th place. The total turnover of pharmaceutical industry
in 2010 was US $ 20 billion, which is 20 times when compared with the turnover in 1990
(Indian Pharmaceutical Industry, 2010). All major therapeutic groups of drugs are
manufactured in India. In terms of generics production India ranks 4th, but in terms of export
value India ranks 17th. The need of APIs is increasing every year due to continual growth of
pharmaceutical industry. This project is expected to partially fulfill the demand of APIs of
pharmaceutical industries.
With the growing population, the market for synthetic organic chemicals is imperative to
improve. The demand of chemical is increase day by day. However, the development and
manufacture of good quality synthetic organic chemical is limited to only organize sector.
There are only few well-known companies exit. The synthetic organic chemicals have good
potential in the international market due to quality and cost effectiveness. The demand of
chemical Industries is increasing every year there by creating gap between availability and
demand. These factors are main reasons for expansion to fill the gap and will generate
employment opportunities for locals based on their skill and availability.
Demands-Supply Gap:
The project is envisaged to meet the demand supply gap in both domestic market and export
market, as demand is increasing day by day.
Imports Vs. Indigenous Production:
The project shall meet the reduce imports and enhance the foreign exchange reserves in view
of the proposed exports of products.
Domestic/export Markets:
The products shall cater to both domestic and export markets.
Employment Generation (Direct and Indirect) due to the project
Proposed project will generate 1850 person (1200 existing and 650 for expansion project)
PAGE | 11
PROJECT DESCRIPTION
Type of Project including interlinked and interdependent projects, if any
M/s IOL Chemicals & Pharmaceuticals Limited ( IOLCP ) is based at Village Fatehgarh
Channa on Mansa Road, Tehsil & District Barnala Punjab. It is spread over 62 acres in
Trident Industrial Complex. The proposed project planned for enhancing its existing capacity
from 543.45 TPD to 671.95 TPD (Approx 672 TPD).
It does not attract any specific or general condition as per EIA notification dated 14th
September 2006 and its amendment thereof.
No interlinked project
Location (map showing general location, specific location and project boundary &
project lay out) with coordinates
: Location map
PAGE | 12
: Topo map
PAGE | 13
: Plant Layout
PAGE | 14
Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted Since it’s an expansion project within existing premises. There is no interlinked project. Since the proposed unit is enhancing capacity APIs bulk drugs. The project is not likely to cause any significant impact to the ecology of the area since adequate preventive measures will be adopted to control various pollutants within permissible limits. Green belt development around the area has been and shall be taken up as an effective pollution mitigative technique.
Following are the major factors justify the project location.
Availability of land in the existing premises
Site is well connected by road and rail
Availability of power and water
Availability of skilled manpower
Availability of nearest port
The site is well connected by road and rail to the rest of India.
Technology and Process Description
Manufacturing process of each product is enclosed as Annexure I
Raw Materials
All the raw materials required for manufacturing mostly available in India or from abroad. There are no banned chemicals or products which are proposed to be used.
It is proposed to enter into long term arrangements with some of the raw material suppliers both in India and overseas to avoid shortages at any time.
List of Raw materials is given in following Table.
Raw material required along with estimated quantity, likely source, marketing area of final products, mode of transport of raw material and finished product. Raw material quantity with source will be provided in EIA report.
Transportation details of Raw Materials
The transportation of raw materials will be done by trucks as per MSIHC rule.
Availability of water its source, energy/power requirement and source should be given
The unit is spread over 62 acres in Trident Industrial Complex. Proposed unit have its own Power cogeneration plant. Additionally 2 X 1000 KVA and 1 X 625 KVA DG sets are available for existing project. For the proposed expansion project additionally one D.G. Sets of capacity 1 X 1000 KVA will be installed for power-backup. For Existing unit water requirement is 900 KLD (already have permission from CGWA), Additional 900 KLD require for expansion project. Hence total water requirement is 1800 KLD source through Ground water and Surface water.
PAGE | 20
: Hazardous Waste Details
S.No
Type of Waste
Category ( As per Schedule)
Source of Generation
Mode of Storage Mode of Treatment and Disposal
1 ETP Sludge 35.3 From Effluent Treatment Plant
Stored in Hazardous Waste room in Environmentally Sound Manner
Sent to Authorized Dealer for Disposal
2 Distillation Residue
28.1 From Distillation
Stored in Hazardous Waste room in Environmentally Sound Manner
Sent to Authorized Dealer for Disposal
3 Mobile Oil 5.1 From Periodic Service of DG sets
Stored in Hazardous Waste room in Environmentally Sound Manner
Sale to Authorized Recyclers
4 Spent Catalyst
28.2 Catalyst Residue
Stored in Hazardous Waste room in Environmentally Sound Manner
Send to TSDF facility
5 Date Expired Products
28.5 Products after Expiry
Stored in Hazardous Waste room in Environmentally Sound Manner
Send to TSDF facility
6 Empty Barrels/Containers/Liners Contamined with Hazardous Chemicals/Waste
33.1 Raw Material Empty Bags
Stored in Hazardous Waste room in Environmentally Sound Manner
Sale to Recyclers
7 Contaminated Cotton Rags or other Cleaning Materials
Stored in Hazardous Waste room in Environmentally Sound Manner
Sent to Authorized Dealer for Disposal
8 Spent Carbon or Filter Medium
36.2 From Filter Material, Spent Carbon
Stored in Hazardous Waste room in Environmentally Sound Manner
Sent to Authorized Dealer for Disposal
PAGE | 21
SITE ANALYSIS
The proposed site is at a distance of about 1.45 km,SE from village Fatehgarh Channa. State Highway 13 is
at a distance of 1.01 km , W in Direction. Nearest Railway station is Barnala railway station 8.69 km from
the project site and Chandigarh airport is approx. 130 km away in NE direction from project site (aerial
distance).
Salient Features
Altitude 229 Meters
Topography Plain topography
Nearest State highway SH-13,0.81km,NW
Nearest Railway station Barnala Railway Station,8.69km, NE
Nearest Airport Chandigarh Airport,130km,NE
Nearest River Not present in the 15 km Radius
Nearest Seaport Not present in the 15 km Radius
Nearest Sanctuary Not present in the 15 km Radius
Nearest Historical Place Not present in the 15 km Radius
Nearest National Park Not present in the 15 km Radius
Nearest Hill Not present in the 15 km Radius
PAGE | 22
Environmental Sensitivity
1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value
No
There are no Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value
2 Areas which are important or sensitive for ecological reasons -Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests
No
There are no areas which are important or sensitive for ecological reasons -Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests
3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration
No
There are no areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration
4 Inland, coastal, marine or underground waters
No There are no Inland, coastal, marine or underground waters
5 State, National boundaries No
There are no state State, National boundaries
6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas
Yes SH-13,1.01km,W, NH-64,3.47km,N
7 Defense installations No There are no Defense installations.
8 Densely populated or built-up area Yes Fatehgarh Channa,1.45km,SE
9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities)
Yes Dr. Naresh Hospital & Heart Center,9.36km,NE Y.S Public School,3.22km,NW
10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)
No
11 Areas already subjected to pollution or environmental damage. (Those where existing legal environmental standards are exceeded)
No -
12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)
Project area falls in the seismic zone-III(Moderate damage Zone)
PAGE | 23
Climatic and rainfall data from secondary sources
The climate of district can be classified as tropical steppe, semi-arid and hot which is mainly
dry with very hot summer and cold winter except during monsoon. Hot weather season starts
from mid March to last week of the June followed by the south west monsoon which lasts
upto September. The transition period from September to October forms the post monsoon
season. The winter season starts late in November and remains up to first week of March.
The normal monsoon and annual rainfall of the district is 434mm and 504mm, The climate of
the study area is tropical Monsoon type. The temperature ranges from 3.5º C (minimum) and
43.5º C (maximum). The relative humidity is the minimum 20 % (May) and maximum 50%
(September). The average rainfall of the area is 889.508 mm and the maximum rainfall of the
area of investigation is 1501.0 mm (2006) and the minimum rainfall is 380.0mm (1992).
Seismicity
According to the seismic-zoning map of India, Project area falls in the seismic
zone-III(Moderate damage Zone).
(Source: Amateur Seismic Centre, Pune, 2011)
: Seismic Zoning Map & Hazard Zoning Map of India
PAGE | 24
PROPOSED INFRASTRUCTURE
Industrial Area (processing area)
Unit spread in 62 acres, Proposed unit enhancing its capacity by addition of new products.
Residential Area (non-processing area)
Not applicable
Green belt
50% of total plot area will be developed as greenbelt.
Drinking water management (source & supply of water)
1800 KLD water required. Source through Ground water and Surface water
Sewage system
Sewage will be disposed in STP.
Industrial waste management
Generated waste has been categorized in below categories
Domestic waste
Solid waste (Non hazardous)
Hazardous waste
PAGE | 25
REHABILITATION AND RESETTLEMENTS (R& R) PLAN
Policy to be adopted (central/state) in respect of the project affected persons including home oustees, land oustees and landless labourers (a brief outline to be given)
Not Applicable
PAGE | 26
PROJECT SCHEDULE AND COST ESTIMATE
Likely date of start of construction and likely data of completion (time schedule for
the project to be given)
It is estimated that the project can be fully implemented in by 2018 - 2019 with concurrent
sanction of funds. Complete project will be implemented and commissioned in 2019.
This is a tentative schedule in which flexibility can be exercised depending upon the market
demand and fund availability.
Estimated project cost along with analysis in terms of economic viability of the
project.
Cost of Estimates for proposed expansion project is 205 Cr. (INR). Project work will be start
after getting the environmental clearance.
Considering financial point of view, proposed expansion project help to generate additional
government revenues from taxes, duties and other fees. Additional benefit of the project also
includes growth of the industrial and commercial activities in the state.