PRE-FEASIBILITY REPORT FOR PROPOSED 30 KLD GRAIN BASED DISTILLERY PROJECT WITH 5 MW POWER CO-GENERATION PLANT At Vill. Kirna Tehisl : Mungeli Dist. Bilaspur – 495335 (Chattisgarh) Proposed By :- AEGIS BEVERAGES PVT. LTD. Regd. Office : 23, Sarat Bose Road, Annapurna Building, 3 rd Floor, Flat 3A, Kolkata, WB – 700020, India
25
Embed
PRE-FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/05_Oct_2016... · Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
All the industrial effluent of proposed distillery unit will be treated by evaporation in
Multi Effect Evaporator (MEE) to achieve zero discharge. The generated waste water
after fermentation, send to Decantation for separation of solids. The thin slopes, after
evaporation in 4 stage Multi-Effect Evaporator, produce wet cake to use as cattle feed.
The condensate is being recycle & reuse in the process. This treated water is non
polluting in nature and it contains mainly micro nutrients.
Effluent generation from other misc. streams will be approx. 125 m3/day. The mixed
effluent would be collected in a collection tank. Thereafter it would be treated through
anaerobic biofilteration, aeration and clarification. The treated effluent would be recycle
and reuse within premises for various integral purposes.
The slope or stillage coming out as effluent of distillation column is used to make
Distillers Wet Grains [DWG], & Dry Distillers Grain soluble [DDGS] a high value cattle
feed which will be a boon for farmers & cattle.
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
2 | P a g e
To control air pollution from proposed distillery project ESP will be installed in the
Boiler Stack.
Total Cost of the Project is 44 Crores.
2. INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION :
(i) Identification of Project & Project Proponent
Project ; M/s Aegis Beverages Private Limited, (ABPL) is a company incorporated on 26th
July.’1996 having CIN No. U51109WB1996PTC080627 and Registration No. is 080627.
Project Proponent ; Mr. H S Ahuja President Aegis Beverages Pvt. Ltd. 709 711, 7th floor Ambience Mall, NH 8, Gurgaon (Haryana)
(ii) Brief description of nature of project :
The proposed distillery project of Aegis Beverages Pvt. Ltd., is for setting up of
manufacturing facilities to produce Extra Neutral Alcohol (ENA). It is based on primarily
agricultural products (grain based). The project will be equipped with fully diversified
processing facilities and will have a capacity of producing 30 KL of ENA per Day
alogwith 5 MW Power Co-generation.
(iii) Need for the project and its importance to the country and or region
Due to abundant available of raw materials being used in the grain based distilleries there
has been a huge demand for grain based extra neutral alcohol for the fast growing IMFL
Industries and for blending in Foreign Liquor outside India which has been a multi-fold
surge in demand. Due to substantial deficiency in supply of grain based ENA and
potentiality of the national & international market Aegis Beverages Pvt. Ltd.. have
planned to establish 30 KLD grain based distillery in the major grain producing area of
Chattisgarh.
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
3 | P a g e
The proposed distillery project will play an important role in upliftment of the socio
economic condition of the region particularly nearby villages.
(iv) Demand Supply Gap:
The total requirement of ENA / IMFL / Ethanol in India is 600 crores litres (25% ENA
from grain & 75 % from molasses) and 350 Crore Litres for Ethanol as Fuel whereas, in
India, total production of ENA from molasses and grain is 148 crores litres per annum.
Next five year projected ENA from grain 40 % & from molasses 60 %. 275 Crore Litres
of alcohol produced from molasses were used by oil companies in the year of 2014-15.
Projection for the year 2015-16 is 50.50 crores litres by the oil companies. Post 2017
India will require 6.30 billion litres of alcohol mainly from molasses for the use in petrol
by the oil companies. Therefore, the huge demand of ENA made out of grain will arise.
(v) Imports vs. Indigenous Production:
Indian producers are not able to meet present alcohol demand. Approx 5-7% of total
demand of alcohol is being imported from other countries. As far as ENA production is
concerned, Indian market play a vital role at both domestic & international level. In this
context, there is major requirement of indigenous grain based alcohol production to
reduce the import load and save the revenue.
(vi) Domestic/Export Market:
There is a huge demand of Indian made grain based alcohol in the national and
international market.
(vii) Employment Generation (Direct & Indirect)
Due to establishment of proposed distillery project in the region direct and indirect
employment avenues will be created in the nearby areas. Approx. 50 nos. of manpower
including officers, management personnel and workers etc. will be employed after the
establishment of the distillery project.
3. Project Description:
(i) Type of project including interlinked and inter dependent project:
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
4 | P a g e
The proposed distillery project of Aegis Beverages Pvt. Ltd., is for setting up of
manufacturing facilities to produce Extra Neutral Alcohol (ENA). It is based on primarily
agricultural products (grain based). The will be equipped with fully diversified processing
facilities and will have a capacity of producing 30 KL of ENA per Day. 5 MW Co-
generation power plant is interlinked and interdependent on proposed grain based
distillery project.
(ii) Location:
Village : Kirna Block : Mungeli District : Bilaspur State : Chattisgarh Refer Project Location Map of Aegis Beverages Pvt. Ltd. distillery project on next page.
(iii) Details of alternate sites Considered and the basis of selecting the proposed site, particularly the environment consideration gone into should be highlighted. No alternate sites have been considered for the proposed distillery project as the land was
easy available and area is rich in raw material sources with ease of accessibility.
(iv) Size or magnitude of operation:
30 KLD of ENA will be produced & 5 MW Power will be cogeneration in the proposed
grain based distillery project of AB Grains Ltd.
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
5 | P a g e
AEGIS BEVERAGES PROJECT LOCATION MAP
Project Location :-
AEGIS BEVERAGES PVT. LTD.
VILL. KIRNA
MUNGELI
BILASPUR (CHATTISGARH)
LONGITUDE: 21°52'49.19"N
LATITUDE : 81°56'54.29"E
MSL : 249 M.
Howrah Delhi Main Line
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
6 | P a g e
(v) Project description with process details: (a schematic diagram/flowchart layout, components of the project) Alcohol is produced by the fermentation of saccharine or oligo-saccharide materials by
yeast under suitable conditions. Sugar available in grains is recovered in the process of
distillation.
Reactions ;
Sugar present in grains is disaccharide, which can be hydrolyzed. This hydrolysis is
brought about by certain enzymes called invertase, found in yeast. The chemical reaction
Sodium Hydroxide (Caustic) 30 Kg / Day From Kolkata & Bilaspur
By trucks
Urea 150 Kg / day
Antifoam Agent 15 Kg / Day
Enzymes
Liquefying Enzyme 22 Kg. / day From Suppliers Kolkata & Bilaspur
By Trucks Saccharifying Enzyme 38 Kg / Day Yeast 15 Kg / Day
(vii) Resources optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined.
Aegis Beverages Pvt. Ltd. will make optimum utilization, recycling and reuse. These resources
include Land, Fuel (Rise husk and coal), Grain, Water and Electricity. Wastewater generated from
Boiler and cooling tower blow down will be treatment in polishing unit and recycled for further
process, domestic & green belt development uses.
(viii) Availability of Water its source, Energy/Power requirement and
source should be given
Water requirement of the proposed Grain Based Distillery Project will be approx. 525
KLD. 517 KLD water will be utilized for industrial and allied purposes and 8 KLD water
will be for domestic purposes. Total Fresh Water requirement will be 239 KLD and 286
KLD treated water will be recycle and reuse for various purposes. The Details are as
under ;
(A) Total Water Input (Total Water Requirement)
Water Requirement Quantities 1. Process Water in Liquefaction 1.0 M3 / day 2. Process Water in Fermentation 46.0 M3 / day 3. DM Water for RS Dilution & Vaccum Pump 30.0 M3 / day
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
12 | P a g e
4. Moisture in Grains 8 M3 / day 5. Total Steam Input to Process Plant 122.0 M3 / day 6. Soft Water as Cooling Tower Make up 300.0 M3 / day 7. Water for Domestic Use 8.0 M3 / day 8. Green Belt Water Requirement 10.0 M3 / day
GRAND TOTAL 525.0 M3 / day
(B) Total Water Output
Water Requirement Quantities
Spent lees PR 30.0 M3 / day
Spent lees rectifer 27.0 M3 / day
Steam condensate recycle 113.0 M3 / day
Water in product 1.0 M3 / day
Water in DDGS (by-product) 2.0 M3 / day
Spent lees recovery column 3.0 M3 / day
Moisture vented through dryer 30.0 M3 / day
Moisture vented with co2 0.6 M3 / day
Cooling tower drift losses 300.4 M3 / day
Domestic losses (consumption) 1.5 M3 / day
Domestic effluent 6.5 M3 / day
Green Belt 10.0 M3 / day
GRAND TOTAL 525.0 M3 / day
(C) Total Recycle Water
Water Requirement Quantities
Spent lees recycle 46 M3 / day
Steam condensate recycle for boiler 113 M3 / day
Cooling water makeup 8 M3 / day
Process condensate recycle 109 M3 / day
Green belt irrigation 10.0 M3 / day
GRAND TOTAL 286.0 M3 / day
(D) Total Fresh Water Requirement
Water Requirement Quantities
1. Process Water in Liquefaction 1.0 M3 / day
2. DM Water for RS Dilution & Vacuum Pump 30.0 M3 / day
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
13 | P a g e
Water Requirement Quantities
3. Steam Input 9.0 M3 / day
4. Water for Fermentation 46.0 M3 / day
5. Misc. Process Requirements 145.0 M3 / day
6. Domestic 8.0 M3 / day
GRAND TOTAL 239.0 M3 / day
(ix) Quantity of waste to be generated (Liquid and solid) and scheme for their management.
WASTE WATER GENERATION & TREATMENT ;
In the proposed grain based distillery project following types of effluent will be
generated;
Spent Wash from Distillation Process : The project would result in generation of spent
wash from the distillation process. Spent wash @ 180 m3/day would be generated during
the production of alcohol @ 30 KL/day. The spent wash would be sent to the decanter
where wet cake @ 25 MT/day would be separated. The remaining liquid i.e. thin slops @
145 m3/day would be treated in multi-effect evaporation system.
Condensates from Process and MEE : The project would result in generation of process
condensates (spent lees) from the distillation process and multiple effect evaporation
condensates. Spent lees @ 67 m3/day would be generated and MEE condensate @ 446
m3/day would be generated. Whole of the condensates after treatment would be used for
makeup water of cooling towers.
Effluent from other processes : Besides the above mentioned streams, effluent would be
generated from misc. other streams such as – floor/fermentor washing effluent @ 5
plant reject @ 12 m3/day, and boiler blowdown @ 10 m3/day . This effluent would be
moderately polluted and after treatment would be used on land for irrigation purposes.
Air Pollution:
The air pollution control system will comprise of;
a) Ducting arrangement to transport emissions to the APCD,
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
14 | P a g e
b) An APCD – electro-static precipitator / Bag filters / Wet Scrubber
c) An ID fan, and d) A stack to discharge the cleaned flue gas at adequate height.
The emissions, from the boilers, will be conveyed into the APCD, the electro-static
precipitator (ESP) / Bag Filters / Wet Scrubbers, where it will get cleaned (PM removal)
before being discharged into the atmosphere, through a stack of adequate height. If
efficiently operated, the PM removal efficiency for the system is expected to be more
than 99.8%.
Solid Waste Management: All solid waste generated during the process will be managed as under ;
Nature of Solid Waste Quantity Management
Boiler Ash 30 TPD It will be collected in Ash silos and send to brick manufacturing units
DDGS (Distillers Dried Grain Soluble) from Dryer
25 TPD
This is in form of dry powder containing moisture less than 10%. This will be bagged in 50 Kg bag and will be stored in warehouse and will be sold to Cattle feed manufacturers
Yeast Sludge / ETP Sludge
0.25 – 0.5 TPD
Mix with DDGS
4. Site Analysis:
(i) Connectivity:
Proposed grain based distillery project of M/s Aegis Beverages Pvt. Ltd., (ABPL) is
coming up near Vill. Kirna, Block Mungeli, Dist. Bilaspur, Chattisgarh.
Project site of ABPL is accessible through NH - 130 from Bilaspur. Nearest railway
station is at Bhatapara on Howarh Mumbai Section.
ii) Land Form, Land use & Land ownership:
Land Form :-
Land Use :- Land use of the project area and surrounding is agriculture in nature.
Land Ownership :- Project land of 10 Acres was acquired by Aegis Beverages Pvt. Ltd. &
is purchased from local villagers on prevailing market price.
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
15 | P a g e
iii) Topography (along with map):
The terrain is almost hilly at Project site. Physiographically the Bilaspur district can be
divided into two parts. The first part consists high plateau area covering north and central
part of the district (covering Lormi, Kota, Gaurela, Pendra and Marwahi blocks)
separated by the intermittent narrow valleys and steeply slopping plains. The second part
is the gently slopping plain land covering southern parts of the district (Takhatpur,
Mungeli, Pathariya, Belha and Masturi blocks).
The high topographic area on the northern part of the district forms water divide between
the rivers Ganges and Mahanadi. The hill ranges on the northwestern part is the water
divide between Mahanadi and Narmada Rivers. Major part of the Chhattisgarh basin is
drained by Mahanadi River. The topography varies between 250 m amsl in the southern
plains and 1120 m amsl in the northern hills. The hill ranges on the northwestern
boundary of the district forms part of the Amarkantak ranges. The Deccan traps along the
western boundary forms high peaks. Basically the hill ranges on northern part are due to
structural activities and the area on southern part (Chhattisgarh plain) can be categorised
as pediplain. (Refer Toposheet on next page)
iv) Existing land use pattern (Agriculture, non agriculture, forest, water
bodies including CRZ), shortest distance from the periphery of the project forest, national park, wild life sanctuary, eco- sensitivity area, water bodies Distance from HFL line, CRZ notification for notified industrial area. There is no reserved forest, national park, wild life sanctuary, eco sensitive zones in
surrounding 10 Km of the plant boundary.
CRZ is not applicable to the project.
v) Existing Infrastructure ;
All the required infrastructures are available at Mungeli Tehsil.
vi) Soil Classification:
The vertisol are mostly found in south and southeastern parts of the district. They range
from grey/red to deep black colour and are almost impermeable when saturated. They are
sticky in wet season and are very hard in dry season.
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
16 | P a g e
The ultisol types of soil are found in east and northern parts of the district and is red to
yellow in colour. This colour is attained mainly due to accumulation of iron oxide, which
is highly insoluble in water. Inceptisol soils occupy mostly hill slopes and are found along
the western boundary of the district.
Alfisol soils are fertile leached soils found in humid areas where annually dropping leaves
form a thick humus layer. These soils cover maximum area in the northern and central
parts of the district.
In general it can be said that the district is covered by red gravely soils, red sandy soils,
lateritic soils, red and yellow soils and black soils.
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
17 | P a g e
10 KM. RADIUS TOPOSHEET OF AEGIS BEVERAGES PROJECT SITE
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
18 | P a g e
vii) Climatic Data ;
The project area receives rainfall mainly from the southwest monsoon. It sets in 3rd / 4th
week of June and continues till mid August/ September with heaviest showers in the
months of July and August. The average annual rainfall for the Bilaspur district is around
1082 mm (1992-2011). The months of July and August are the heaviest rainfall months
and nearly 95% of the annual rainfall is received during June to September months. The
rainfall is unevenly distributed in different tehsils and also the amount of rainfall varies
from year to year. The area experiences a hot and semi-humid climate. The annual
temperature varies from 10° C to 45° C. The hottest months are May and June and the
minimum temperature is observed in the months of December and January.
Rainfall Status ;
Year Rainfall in mm.
(Source IMD Data)
2010 973.9
2011 1290.1
2012 1350.1
2013 1449.5
2014 1348.2
Average Rainfall 1282.36 mm. viii) Social Infrastructure available ;
All the social infrastructure, as mentioned below, are available within 10 - 20 Km. of
• Banks (Cooperative as well as nationalized) and credit societies
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
19 | P a g e
5. Planning Brief:
i) Planning concept (type of Industries, facilities, transportation etc) Town and country planning/Development authority classification.
Type of Industry :
As per EIA Notification 2006 and amendments thereof, the proposed distillery project is
‘B’ category project and listed in Schedule of EIA Notification 2006 at Sl. No. 5(g).
The proposed distillery project of Aegis Beverages Pvt. Ltd., is for setting up of
manufacturing facilities to produce Extra Neutral Alcohol (ENA). It is based on primarily
agricultural products (grain based). The will be equipped with fully diversified processing
facilities and will have a capacity of producing 30 KL of ENA per Day.
ii) Population Projection:
There will be population influx anticipated due to the proposed distillery project in the
region either on temporary or permanent basis..
iii) Land Use Planning
Site Layout Plan showing along with green belt area is shown herewith on next page.
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
20 | P a g e
AEGIS BEVERAGES GRAIN BASED DISTILLERY SITE LAYOUT PLAN
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
21 | P a g e
iv) Assessment of Infrastructure demand (physical & social) :
The basic infrastructure such as roads, electricity, transportation, drinking water supply,
health centers and hospitals, school, colleges, sanitation facilities are available in the
vicinity. The proposed project is not going to exert any unbearable load on any of these
resources.
v) Amenities/Facilities:
Canteen, Laboratory, rest room, medical facilities, drinking water, etc. will be made
available within proposed distillery project premises.
6. Proposed Infrastructure:
All new infrastructure, i.e. new buildings and sheds will be constructed for the proposed
grain based distillery project.
i) Residential Area (Non-Processing Area):
No residential area is envisaged in the proposed project.
ii) Green Belt Area :
33% of total project area i.e. 3.3 Acres of land will be utilized as green belt are and will
be developed and maintained.
iii) Social Infrastructure:
All infrastructure facilities are existing in the vicinity of the project area within 10 km.
radius.
iv) Connectivity
Proposed grain based distillery project of M/s Aegis Beverages Pvt. Ltd., (ABPL) is
coming up at Vill. Kirna, Block Mungeli, Dist. Bilaspur.
Project site of ABPL is accessible through NH 130 from Bilaspur. Nearest railway station
is at Bhatpara on Howarh Mumbai Section.
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
22 | P a g e
v) Drinking Water Management :
Borewell will be used as drinking water source for the proposed distillery project.
vi) Sewerage System:
All the industrial waste water to be generated from the proposed distillery project will be
recycle & reuse within premises after treatment. No industrial waste water will be
discharged outside project premises.
vii) Industrial Waste Management:
Waste Water Generation & Treatment ; All the generated water water will be treated inside the distillery premises by MEE &
ETP and will be recycle & reuse within the premises.
Air Pollution:
For proposed distillery project air pollution control system will be installed at all strategic
locations.
viii) Solid Waste Management:
Nature of Solid Waste Quantity Management
Boiler Ash 30 TPD It will be collected in Ash silos and send to brick manufacturing units
DDGS (Distillers Dried Grain Soluble) from Dryer
25 TPD
This is in form of dry powder containing moisture less than 10%. This will be bagged in 50 Kg bag and will be stored in warehouse and will be sold to Cattle feed manufacturers
Yeast Sludge / ETP Sludge
0.25 – 0.5 TPD
Mix with DDGS
ix) Power Requirement & Supply/Source:
2.5 MW of power will be utilized for operation of proposed distillery project. Power will
be sourced through company’s own co-generation plant which will be located adjacent to
the distillery project.
Pre Feasibility Report for Proposed Grain based Distillery Project of Aegis Beverages Pvt. Ltd.
23 | P a g e
7) Rehabilitation & Resettlement (R & R) Plan:
All the land for the proposed distillery project of Aegis Beverages Pvt. Ltd. is purchased
from local villagers on prevailing market price, so there is no need of any new
Rehabilitation and Resettlement (R&R) Plan.
8) Project Schedule & Cost Estimates:
i) Likely date of start of construction & likely date of completion.
Project activities will be started immediately after obtaining Environmental Clearance
from MoEF & CC, Govt. of India. Construction activities will be completed within 8 - 12
months time after start.
ii) Estimated Project cost along with analysis in terms of economic validity:
Total Estimated Cost of proposed distillery project is Rs. 44 Crores.
9) Analysis of Proposal (Final Recommendation):
(Financial & Social benefits with special emphasis on the benefit to the local people including tribal population, if any, in the area.) After establishment of proposed distillery project in the region direct and indirect
employment avenues will be created in the nearby areas. Approx. 50 nos. of manpower
including officers, management personnel and workers etc. will be employed after the
establishment of the distillery project.
Moreover, State Govt. will get additional revenue in the form of taxes due to proposed
distillery project and surplus power of approx 2.5 MW will be outsourced to Govt. Grids