ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2008 DEH-20UB/XS/UC CRT4228 CD RECEIVER DEH-20UB /XS/UC DEH-2150UBG /XS/ES DEH-2150UB /XS/ES DEH-2150UB /XU/CN5 This service manual should be used together with the following manual(s): Model No. Order No. Mech.Module Remarks CX-3240 CRT4050 S10.5COMP2-iPod/USB CD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly For details, refer to "Important Check Points for Good Servicing". K-ZZZ. OCT. 2008 Printed in Japan
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For details, refer to "Important Check Points for Good Servicing".
K-ZZZ. OCT. 2008 Printed in Japan
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SAFETY INFORMATION CAUTION
WARNING
Where in a manufacturer’s service documentation, for example in circuit diagrams or listsof components, a symbol is used to indicate that a specific component shall be replaced onlyby the component specified in that documentation for safety reasons, the following symbol shallbe used:
This product contains certain electrical parts contain chemicals which are known to the State ofCalifornia to cause cancer, birth defects or other reproductive harm.Health & Safety Code Section 25249.6 - Proposition 65
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safety repaircomplex products such as those covered by this manual.Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.If you are not qualified to perform the repair of this product properly and safety, you should not risk trying to do soand refer the repair to a qualified service technician.
CAUTION:USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
WARNING!The AEL (accessible emission level )of the laser power output is less than CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1.A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristicsWave length : 785 nm to 814 nm
Maximum output : 1 190 µW(Emitting period : unlimited)
Additional Laser Caution
Transistors Q101 in PCB drive the laser diodes.When Q101 is shorted between their terminals, the laser diodes will radiate beam.If the top cover is removed with no disc loaded while such short-circuit is continued, the naked eyes may be exposed to the laser beam.
- Safety Precautions for those who Service this Unit. When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution: 1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
CAUTIONCLASS 1M INVISIBLE LASER RADIATION WHEN OPEN. DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS
2. During repair or tests, do not view laser beam for 10 seconds or longer.
CAUTIONDanger of explosion if battery is incorrectly replaced.Replaced only with the same or equivalent type recommended by the manufacture.Discord used batteries according to the manufacture's instructions.
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[Important Check Points for Good Servicing]In this manual, procedures that must be performed during repairs are marked with the below symbol.Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS SAFETY INFORMATION..................................................................................................................................... 21. SERVICE PRECAUTIONS ............................................................................................................................... 5
1.1 SERVICE PRECAUTIONS......................................................................................................................... 51.2 NOTES ON SOLDERING .......................................................................................................................... 5
5. DIAGNOSIS.................................................................................................................................................... 215.1 OPERATIONAL FLOWCHART ................................................................................................................ 215.2 ERROR CODE LIST ................................................................................................................................ 225.3 CONNECTOR FUNCTION DESCRIPTION............................................................................................. 24
6. SERVICE MODE ............................................................................................................................................ 256.1 DISPLAY TEST MODE ............................................................................................................................ 256.2 CD TEST MODE...................................................................................................................................... 26
7. DISASSEMBLY............................................................................................................................................... 278. EACH SETTING AND ADJUSTMENT ........................................................................................................... 30
8.1 CD ADJUSTMENT................................................................................................................................... 308.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT.................................................... 31
9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 349.1 PACKING ................................................................................................................................................. 349.2 EXTERIOR (1) ......................................................................................................................................... 369.3 EXTERIOR (2) ......................................................................................................................................... 389.4 CD MECHANISM MODULE..................................................................................................................... 40
12. ELECTRICAL PARTS LIST .......................................................................................................................... 68
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1. SERVICE PRECAUTIONS1.1 SERVICE PRECAUTIONS
1.2 NOTES ON SOLDERING
1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.2. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may damage the ICs inside the unit.3. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder) by referring to "the DISASSEMBLY".4. After replacing the pickup unit, be sure to check the grating.5. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic induction.
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.
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2. SPECIFICATIONS2.1 SPECIFICATIONS
GeneralPower source............................14.4 V DC (10.8 V to 15.1 V
allowable)Grounding system................... Negative typeMax. current consumption
.................................................10.0 A
Dimensions (W × H × D):DIN
Chassis..................... 178 mm × 50 mm × 165mm(7 in. × 2 in. × 6-1/2 in.)
Nose........................... 188 mm × 58 mm × 15 mm(7-3/8 in.× 2-1/4 in.× 5/8 in.)
DChassis..................... 178 mm × 50 mm × 165
mm(7 in.× 2 in.× 6-1/2 in.)
Nose........................... 170 mm × 48 mm × 15 mm(6-3/4 in.× 1-7/8 in.× 5/8 in.)
Weight .......................................... 1.3 kg (2.9 lbs)
AudioMaximum power output ....... 50 W × 4Continuous power output ... 22 W × 4 (50 Hz to 15 000
Hz, 5% THD, 4 load, bothchannels driven)
Load impedance ...................... 4 (4 to 8 allowable)Preout max output level ....... 2.0 VTone controls:
Specifications and the design are subject to mod-ifications without notice due to improvements.
Backup current .......................... 2 mA or less
DEH-2150UBG/XS/ES, DEH-2150UB/XS/ES
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DEH-2150UB/XU/CN5
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2.2 DISC/CONTENT FORMAT
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2.3 PANEL FACILITIES
What ’s whatHead unit
dc 98
12 5 6 743
b a
1 SRC/OFF buttonThis unit is turned on by selecting a source.Press to cycle through all the availablesources.
2 /LIST buttonPress to display the disc title list, track titlelist, folder list or file list.
3 MULTI-CONTROLTurn to increase or decrease the volume.Also used for controlling functions.
4 CLOCK buttonPress to change to the clock display.
5 Disc loading slotInsert a disc to play.
6 (eject) buttonPress to eject a disc.
7 USB portUse to connect a USB audio player/USBmemory.• When connecting, open up the USB con-
nector lid.• Use a USB cable to connect the USB
audio player/USB memory to the USBport. Since the USB audio player/USBmemory is projected forward from theunit, it is dangerous to connect directly.Pioneer CD-U50E USB cable is also avail-able. For details, consult your dealer.
8 (detach) buttonPress to remove the front panel from thehead unit.
9 AUX input jack (3.5 mm stereo jack)Use to connect an auxiliary device.
a 1 to 6 buttonsPress for preset tuning. Also used for con-trolling functions.• 1/S.Rtrvcan be used to control S.RTRV
(sound retriever).• 2/PAUSEcan be used to control PAUSE
(pause).• 5/ can be used to control RANDOM
(random).• 6/ can be used to control REPEAT (re-
peat).
b / / / buttonsPress to perform manual seek tuning, fastforward, reverse and track search controls.Also used for controlling functions.• When operating menus
— Pressing is the same function asturning MULTI-CONTROL right.
— Pressing is the same function asturning MULTI-CONTROL left.
— Pressing is the same function aspressing DISP/BACK/SCRL.
— Pressing and holding is the samefunction as pressing and holdingDISP/BACK/SCRL .
— Pressing d is the same function aspressing MULTI-CONTROL .
— Pressing and holding d is the samefunction as pressing and holdingMULTI-CONTROL .
• When operating lists— Pressing is the same function as
turning MULTI-CONTROL left.— Pressing is the same function as
turning MULTI-CONTROL right.— Pressing is the same function as
pressing DISP/BACK/SCRL .
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— Pressing and holding is the samefunction as pressing and holdingDISP/BACK/SCRL .
— Pressing d is the same function aspressing MULTI-CONTROL .
— Pressing and holding is the samefunction as pressing and holdingMULTI-CONTROL .
c DISP/BACK/SCRL buttonPress to select different displays.Press and hold to scroll through the text in-formation.Press to return to the previous display whenoperating the menu.Press and hold to return to the main menuwhen operating the menu.
d BAND/ESC buttonPress to select among three FM bands andone AM band.Press to return to the ordinary display whenoperating the menu.
Remote controlOperation is the same as when using the but-tons on the head unit.
e
j
h
1
d f
c
gi
b
e VOLUME buttonsPress to increase or decrease the volume.
f MUTE buttonPress to turn off the sound. To turn on thesound, press again.
g AUDIO buttonPress to select an audio function.
h buttonPress to turn pause on or off.
i FUNCTION buttonPress to select functions.Press and hold to recall the initial settingmenu when the sources are off.
j LIST/ENTER buttonPress to display the disc title list, tracktitle list, folder list or file list dependingon the source.While in the operating menu, press to con-trol functions.
Display indication
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89 abc d
4
12
1 (disc) indicatorAppears when the disc (album) name is dis-played on the main display section.
2 (artist) indicatorAppears when the disc (track) artist name isdisplayed on the main display section.
3 Main display sectionDisplays band, frequency, elapsed playbacktime and other settings.• Tuner
Band and frequency are displayed.• Built-in CD player and USB
Elapsed playback time and literal infor-mation are displayed.
4 (song) indicatorAppears when the track (song) name is dis-played on the main display section.
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Also, appears when a playable audio file isselected while operating the list.
5 indicatorAppears when an upper tier of folder ormenu exists.
6 (folder) indicatorAppears when operating list function.
7 indicatorAppears when a lower tier of folder or menuexists.
8 LOC indicatorAppears when local seek tuning is on.
9 LOUD (loudness) indicatorAppears when loudness is on.
a (stereo) indicatorAppears when the selected frequency isbeing broadcast in stereo.
b (repeat) indicatorShows when track repeat is turned on.Also, shows when folder repeat is on.
c (random) indicatorShows when random play is on.
d (Sound Retriever) indicatorAppears when Sound Retriever function ison.
Fastening the front panelIf you do not plan to detach the front panel,the front panel can be fastened with suppliedscrew.
3. BASIC ITEMS FOR SERVICE3.1 CHECK POINTS AFTER SERVICING
To keep the product quality after servicing, please confirm following check points.
demrifnocebotmetIserudecorP.oN1 Confirm whether the customer complain has
been solved.If the customer complain occurs with thespecific media, use it for the operation check.
The customer complain must not bereappeared.Display, audio and operations must benormal.
2 CD Play back a CD.(Track search)
No malfunction on display, audio andoperation.
3 FM/AM tuner Check FM/AM tuner action.(Seek, Preset)Switch band to check both FM and AM.
Display, audio and operations must benormal.
4 Check whether no disc is inside the product. The media used for the operating check mustbe ejected.
retfaecnaraeppastinotridrosehctarcsoNkcehcecnaraeppA5receiving it for service.
See the table below for the items to be checked regarding audio:
Item to be checked regarding audioDistortionNoiseVolume too lowVolume too highVolume fluctuatingSound interrupted
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3.2 PCB LOCATIONS
A
B Keyboard Unit
CD Core Unit (S10.5COMP2-USB-C3)C
Tuner Amp Unit
A:DEH-20UB/XS/UCB:DEH-2150UB/XS/ESC:DEH-2150UBG/XS/ESD:DEH-2150UB/XU/CN5Unit Number : YWM5319(A)Unit Number : YWM5322(B)Unit Number : YWM5318(C)Unit Number : YWM5400(D)Unit Name : Tuner Amp Unit Unit Number : Unit Name : Keyboard Unit Unit Number : CWX3679 Unit Name : CD Core Unit(S10.5COMP2-USB-C3)
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3.3 JIGS LIST
3.4 CLEANING
- Jigs List NameTest DiscL.P.F.
Jig No.TCD-782
RemarksChecking the gratingChecking the grating (Two pieces)
Name Jig No. Remarks
- Grease List NameGreaseGrease
Grease No.GEM1024GEM1045
RemarksCD Mechanism ModuleCD Mechanism Module
Name Grease No. Remarks
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools
CD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
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IN2_L
IN1_L
ICPM
LECTRONSOURCE
VC
K,V
DT
,VS
T
F
L-IN
IFA
IFB
REFA
REFB
LDET
I
CK
CE1
DO
CE2
SLOUT
IC601(PN502
SYSTEM COMPU
L
D
T
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4. BLOCK DIAGRAM4.1 BLOCK DIAGRAM
PICKUP UNIT(P10.5)(SERVICE)
CD CORE UNIT(S10.5COMP2-USB-C3)C
BRST,BRXEN,BSRQ
CN701
Q101
M
LD
MD
S903DSCSNS
SPINDLEMOTOR
MLOADING/CARRIAGEMOTOR
LD-
MD
15
5
HOLOGRAM UNIT
IC301BA5839FP
IC201PE5666A
RF AMP, CD DECODER, MP3&WMA DECODERDIGITAL SERVO/DATA•PROCESSOR
Completes power-on operation.(After that, proceed to each source operation)
In case of the above signal, the communicationwith Grille microcomputer may fail.If the time interval is not 300 msec, the oscillatormay be defective.
Power ON
ASENS = L
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5.2 ERROR CODE LIST
- Error MessagesIf a CD is not operative or stopped during operation due to an error, the error mode is turned on and cause(s) of the error is indicated with a corresponding number. This arrangement is intended at reducing nonsense calls from the users and also for facilitating trouble analysis and repair work in servicing.
(1) Basic Indication Method
1) When SERRORM is selected for the CSMOD (CD mode area for the system), error codes are written to DMIN (minutes display area) and DSEC (seconds display area). The same data is written to DMIN and DSEC. DTNO remains in blank as before.
2) Head unit display examples
Depending on display capability of LCD used, display will vary as shown below. xx contains the error number.
8-digit display 6-digit display 4-digit display
ERROR-xx ERR-xx E-xx
(2) Error Code List
Code Class Displayed error code Description of the code and potential cause(s)
10 Electricity Carriage Home NG CRG can't be moved to inner diameter.
SERVO LSI Com- CRG can't be moved from inner diameter.
munication Error -> Failure on home switch or CRG move mechanism.
Communication error between microcomputer and SERVO LSI.
11 Electricity Focus Servo NG Focusing not available.
-> Stains on rear side of disc or excessive vibrations on REWRITABLE.
12 Electricity Spindle Lock NG Spindle not locked. Sub-code is strange (not readable).
Subcode NG -> Failure on spindle, stains or damages on disc, or excessive vibrations.
A disc not containing CD-R data is found.
Turned over disc are found, though rarely.
CD signal error.
17 Electricity Setup NG AGC protection doesn't work. Focus can be easily lost.
-> Damages or stains on disc, or excessive vibrations on REWRITABLE.
30 Electricity Search Time Out Failed to reach target address.
-> CRG tracking error or damages on disc.
44 Electricity ALL Skip Skip setting for all track.
(CD-R/RW)
50 Mechanism CD On Mech Error Mechanical error during CD ON.
-> Defective loading motor, mechanical lock and mechanical sensor.
A0 System Power Supply NG Power (VD) is ground faulted.
-> Failure on SW transistor or power supply (failure on connector).
Remarks: Mechanical errors are not displayed (because a CD is turned off in these errors).
Unreadable TOC does not constitute an error. An intended operation continues in this case.
Upper digits of an error code are subdivided as shown below:
[6] F. Mode switching / Tracking Close / CRG•TRJump Switching
• As for the double speed (2x), audio output cannot be supported• After the [Eject] key is pressed keys other than the [Eject] key should not be pressed, until disc ejection is complete.• When the key [2] or [3] is pressed during the Focus Search, the power supply should be immediately turned off (otherwise the lens
sticks to Wall, causing the actuator to be damaged).• In the case of TR jump other than to 100TR, the function shall continue to be processed even if the TR jump key is released. As for
the CRG Move and 100TR Jump, the mechanism shall be set to the Tracking Close mode when the key is released.• When the power is turned on/off the jump mode is reset to the Single TR (91) while the gain of the RFAMP is reset to 0 dB. At the
same time all the self-adjusting values shall return to the default setting.
*10
TRK MIN SEC
[5]
Gop ModeGop Mode switching
OL OL OL
- Flow Chart
*1) TYP -> + 6 dB -> + 12 dB TRK MIN SEC TRK06MIN06SEC06 TRK12MIN12SEC12
*2) Focus Close -> S.Curve -> F EQ measurement setting TRK00MIN00SEC00
TRK01MIN01SEC01 TRK02MIN02SEC02 (TRK99MIN99SEC99)
*3) F.Offset Display -> RF.Offset -> T.Offset Display -> Switch to the order of the original display
*7) TRK/MIN/SEC -> F.AGC -> T.AGC Gain -> F Bias -> RF AGC
*8) CRG motor voltage = 2 [V]
*9) TYP (1X) -> 2X -> 1X TRK MIN SEC
TRK22MIN22SEC22 TRK11MIN11SEC11*10) OFF(TYP) -> FORCUS -> TRACKING TRK MIN SEC
TRK70MIN70SEC70 TRK71MIN71SEC71
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7. DISASSEMBLY
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2
3
4
Fig.1
Fig.2
- Removing the CD Mechanism Module (Fig.1) CD Mechanism Module
- Removing the Tuner Amp Unit (Fig.2)
1. Remove the Case.
Remove the two screws.
Remove the three screws.
Remove the two screws.
Straighten the tabs at two locationsindicated and then remove the TunerAmp Unit.
1
1
2
1
2
2
2
2
2
3
3
2
4 4
Disconnect the connector and then remove theCD Mechanism Module.
Tuner Amp Unit
1 Release the two latches and then remove thePanel Assy.
Remove the four screws.
- Removing the Case (not shown)
Panel Assy
1
2
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A
A
B
B
B
B
B
a
B
Upper Frame
Lower FrameDamper
Carriage Mechanism
Damper
Do not squeeze this area.
- How to hold the Mechanism Unit
- Removing the Upper and Lower Frames1. With a disc inserted and clamped in the
mechanism, remove the two Springs (A), the six Springs (B), and the four Screws.
2. Turn the Upper Frame using the part "a" as a pivot, and remove the Upper Frame.
3. While lifting the Carriage Mechanism, remove it from the three Dampers.
Caution: When assembling, be sure to apply some alcohol to the Dampers and assemble the mechanism in a clamped state.
1. Hold the Upper and Lower Frames.2. Do not hold the front portion of the Upper
Frame, because it is not very solid.
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Screw
Shorting Solder
CD Core Unit
Solder
- How to remove the CD Core Unit1. Apply Shorting Solder to the flexible cable of
the Pickup, and disconnect it from the connector.
2. Unsolder the four leads, and loosen the Screw.
3. Remove the CD Core Unit.Caution: When assembling the CD Core Unit,
assemble it with the SW in a clamped state so as not to damage it.
Chassis
Pickup Rack
Pickup
Poly WasherChange Arm
Pickup Lock Arm
Feed Screw
Inner Holder
Planet Gear
- How to remove the Pickup Unit1. Make the system in the carriage mechanism mode, and have it clamped.2. Remove the CD Core Unit and remove the leads from the Inner Holder.3. Remove the Poly Washer, Change Arm, and Pickup Lock Arm.4. While releasing from the hook of the Inner Holder, lift the end of the Feed Screw.Caution: When assembling, move the Planet Gear to the load/eject position before setting the Feed Screw in the Inner
Holder.Assemble the sub unit side of the Pickup, taking the plate (Chassis) in-between. When treating the leads of the Load
Carriage Motor Assy, do not make them loose over the Feed Screw.
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8. EACH SETTING AND ADJUSTMENT8.1 CD ADJUSTMENT
1) Cautions on adjustments In this product the single voltage (3.3 V) is used for the regulator. The reference voltage is the REFO1 (1.65 V) instead of the GND.If you should mistakenly short the REFO1 with the GND during adjustment, accurate voltage will not be obtained, and the servo’s misoperation will apply excessive shock to the pickup. To avoid such problems:a. Do not mix up the REFO1 with the GND when connecting the (-) probe of measuring instruments. Especially on an oscilloscope, avoid connecting the (-) probe for CH1 to the GND. b. In many cases, measuring instruments have the same potential as that for the (-) probe. Be sure to set the measuring instruments to the floating state.c. If you have mistakenly connected the REFO1 to the GND, turn off the regulator or the power immediately.
Before mounting and removing filters or leads for adjustment, be sure to turn off the regulator.
For stable circuit operation, keep the mechanism operating for about one minute or more after the regulator is turned on.
In the test mode, any software protections will not work. Avoid applying any mechanical or electrical shock to the mechanism during adjustment.
The RFI and RFO signals with a wide frequency range are easy to oscillate. When observing the signals, insert a resistor of 1k ohms in series.
The load and eject operation is not guarantied with the mechanism upside down. If the mechanism is blocked due to mistaken eject operation, reset the product or turn off and on the ACC to restore it.
2) Test modeThis mode is used to adjust the CD mechanism module. To enter the test mode.While pressing the 4 and 6 keys at the same time, reset. To exit from the test mode.Turn off the ACC and back up.
Notes:a. During ejection, do not press any other keys than the EJECT key until the loaded disc is ejected.b. If you have pressed the (->) key or (<-) key during focus search, turn off the power immediately to protect the actuator from damage caused by the lens stuck.c. For the TR jump modes except 100TR, the track jump operation will continue even if the key is released.d. For the CRG move and 100TR jump modes, the tracking loop will be closed at the same time when the key is released.e. When the power is turned off and on, the jump mode is reset to the single TR (91), the RF amp gain is set to 0 dB, and the auto-adjustment values are reset to the default settings.
DEH-20UB/XS/UC301 2 3 4
C
D
F
A
B
E
5 6 7 8
8.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT
CD CORE UNIT
Note :The grating angle of the PU unit cannot be adjusted after the PU unit is changed. The PU unit in the CD mechanism module is adjusted on the production line to match the CD mechanism module and is thus the best adjusted PU unit for the CD mechanism module. Changing the PU unit is thus best considered as a last resort. However, if the PU unit must be changed, the grating should be checked using the procedure below.
Purpose :To check that the grating is within an acceptable range when the PU unit is changed.
Symptoms of Mal-adjustment :If the grating is off by a large amount symptoms such as being unable to close tracking, being unable to perform track search operations, or taking a long time for track searching.
Method : Measuring Equipment Measuring Points
Oscilloscope, Two L.P.F. E, F, REFO1
Disc TCD-782 Mode TEST MODE
Checking Procedure1. In test mode, load the disc and switch the 3 V regulator on.2. Using the -> and <- buttons, move the PU unit to the innermost track.3. Press key 3 to close focus, the display should read "91". Press key 2 to implement the tracking balance adjustment the display should now read "81". Press key 3. The display will change, returning to "81" on the fourth press.4. As shown in the diagram above, monitor the LPF outputs using the oscilloscope and check that the phase difference is within 75 degrees. Refer to the photographs supplied to determine the phase angle.5. If the phase difference is determined to be greater than 75 degrees try changing the PU unit to see if there is any improvement. If, after trying this a number of times, the grating angle does not become less than 75 degrees then the mechanism should be judged to be at fault. NoteBecause of eccentricity in the disc and a slight misalignment of the clamping center the grating waveform may be seen to "wobble" ( the phase difference changes as the disc rotates). The angle specified above indicates the average angle.
HintReloading the disc changes the clamp position and may decrease the "wobble".
100 kohm
390 pF
100 kohm
390 pF
E
VREF
F
VREF
Xch Ych
L.P.F.
L.P.F.
Oscilloscope
FE
REFO1
DEH-20UB/XS/UC 315 6 7 8
C
D
F
A
B
E
1 2 3 4
Grating waveform
45 degrees
0 degrees
75 degrees
60 degrees
30 degrees
90 degrees
Ech -> Xch 20 mV/div, ACFch -> Ych 20 mV/div, AC
DEH-20UB/XS/UC321 2 3 4
C
D
F
A
B
E
5 6 7 8
DEH-20UB/XS/UC 335 6 7 8
C
D
F
A
B
E
1 2 3 4
9. EXPLODED VIEWS AND PARTS LIST
9.1 PACKING
NOTES : Parts marked by " * " are generally unavailable because they are not in our Master Spare Parts List. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screw adjacent to mark on the product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.)
5 Accessory Assy * YEA5071 CEA9954 CEA9954 CEA9954 6 Screw BPZ20P060FTC Not used Not used Not used 7 Screw Assy YEA5072 CEA3849 CEA3849 CEA3849
8 Screw Not used CBA1650 CBA1650 CBA1650 14 Bush Not used CNV3930 CNV3930 CNV3930 15 Unit Box YHG5453 YHG5454 YHG5451 YHG5455 16 Contain Box YHL5453 YHL5454 YHL5451 YHL5455 17 Protector YHP5052 YHP5050 YHP5050 YHP5050
18 Protector YHP5053 YHP5051 YHP5051 YHP5051 19 Case Assy Not used YXB5009 YXB5009 YXB5009 20-1 Owner's Manual YRD5224 YRD5220 YRD5220 YRB5086* 20-3 Warranty Card CRY1276 Not used Not used YRY5002 21 Cord Assy Not used Not used Not used YDP5021
Part No. Language
YRD5224 English, French, Spanish(Espanol)
YRD5220 English, Spanish(Espanol), Portuguese(B), Traditional Chinese, Arabic
(2) CONTRAST TABLEDEH-20UB/XS/UC, DEH-2150UBG/XS/ES, DEH-2150UB/XS/ES and DEH-2150UB/XU/CN5 are constructed the same except for the following:
Mark No. Description Part No.
1 Screw BSZ25P060FTB
2 Screw BSZ26P060FTC
3 Screw BSZ26P100FTC
4 Screw BSZ26P160FTC
5 Holder CND4748
6 CD Mechanism Module(S10.5) CXK5778
7 Screw ISS26P055FTC
8 Cable YDE5043
9 Tuner Amp Unit See Contrast table (2)
10 Screw BPZ26P080FTC
11 Screw BSZ26P060FTC
12 Screw BSZ26P200FTC
13 Pin Jack(CN351) CKB1056
14 Plug(CN911) CKM1376
15 Connector(CN651) CKS3833
16 Connector(CN831) CKS6050
17 Antenna Jack(CN401) CKX1070
18 Holder CND3706
19 FM/AM Tuner Unit CWE2025
20 Holder CND3466
21 Terminal(CN402) VNF1084
22 Terminal(CN601) VNF1084
23 Terminal(CN801) VNF1084
> 24 Fuse(10 A) YEK5001
25 Holder See Contrast table (2)
26 Holder YND5034
27 Heat Sink YNR5123
28 Chassis Unit YXA5541
29 Button CAC4836
30 Spring CBH2367
31 Spring(Black) CBH2962
32 Spring(Silver) CBH2961
33 Cover CNN1665
34 Panel CNS9662
35 Arm CNW1439
36 Arm CNV9312
37 Screw See Contrast table (2)
38 Holder See Contrast table (2)
39 IC(IC301) PAL007C
40 IC(IC911) BA49181-V12
41 Transistor(Q991) 2SD2396
42 Connector(CN871) See Contrast table (2)
43 Sheet See Contrast table (2)
Mark No. Description Part No.
Mark No. Description DEH-20UB/XS/UC DEH-2150UBG/XS/ES DEH-2150UB/XS/ES DEH-2150UB/XU/CN5 9 Tuner Amp Unit YWM5319 YWM5318 YWM5322 YWM5400 25 Holder YND5026 YND5025 YND5025 YND5025 37 Screw BMZ40P160FTC Not used Not used Not used 38 Holder CNV7619 Not used Not used Not used 42 Connector(CN871) Not used CKS4124 CKS4124 CKS4124
43 Sheet Not used Not used Not used CNN2525
DEH-20UB/XS/UC 375 6 7 8
C
D
F
A
B
E
1 2 3 4
9.3 EXTERIOR (2)
B
DEH-20UB/XS/UC381 2 3 4
C
D
F
A
B
E
5 6 7 8
(1) EXTERIOR (2) SECTION PARTS LIST
(2) CONTRAST TABLEDEH-20UB/XS/UC, DEH-2150UBG/XS/ES, DEH-2150UB/XS/ES and DEH-2150UB/XU/CN5 are constructed the same except for the following:
Symbol indicates a resistor.No differentiation is made between chip resistors anddiscrete resistors.
NOTE :
Symbol indicates a capacitor.No differentiation is made between chip capacitors anddiscrete capacitors.
*Capacitors Code Practical value 103 0.01uF 101/10 100uF/10V
DEH-20UB/XS/UC421 2 3 4
C
D
F
A
B
E
C CN
5 6 7 8
A
A-b
POWER IC
3A
600uH
>
YEK500110A
>
A TUNER AMP UNIT701
B,C,D
B,C,D
A : DEH-20UB/XS/UCB : DEH-2150UBG/XS/ESC : DEH-2150UB/XS/ESD : DEH-2150UB/XU/CN5
A,B,C
D
A,B
,C:1
04D
:103
A,B
,C:1
01D
:102
The > mark found on some component parts indicatesthe importance of the safety factor of the part.Therefore, when replacing, be sure to use parts ofidentical designation.
DEH-20UB/XS/UC 435 6 7 8
C
D
F
A
B
E
1 2 3 4
A-a
A-b
A-b
3A
>
AT
UN
ER
AM
P U
NIT
A :
DE
H-2
0UB
/XS
/UC
B :
DE
H-2
150U
BG
/XS
/ES
C :
DE
H-2
150U
B/X
S/E
SD
: D
EH
-215
0UB
/XU
/CN
5
A,B
,C
D
A,B,C:101D:102
DEH-20UB/XS/UC441 2 3 4
C
D
F
A
B
E
A,B,C:101D:102
5 6 7 8
A-a
A-b
A-b
PO
WE
R IC
600u
HY
EK
5001
10A
>
B,C
,D
B,C
,D
D
A,B,C:104D:103
The
> m
ark
foun
d on
som
e co
mpo
nent
par
ts in
dica
tes
the
impo
rtan
ce o
f the
saf
ety
fact
or o
f the
par
t.T
here
fore
, whe
n re
plac
ing,
be
sure
to u
se p
arts
of
iden
tical
des
igna
tion.
DEH-20UB/XS/UC 455 6 7 8
C
D
F
A
B
E
B,C,D
4D:103
1 2 3 4
A-b
A-a
A-a
A-b
FM/AM TUNER UNIT
AN
TE
NN
A
CC
N70
1N
M :
No
Mou
nt
For
res
isto
rs a
nd c
apac
itors
in th
e ci
rcui
t dia
gram
s, th
eir
resi
stan
ce v
alue
s or
capa
cita
nce
valu
es a
re e
xpre
ssed
in c
odes
:
Ex.
*R
esis
tors
C
ode
Pra
ctic
al v
alue
1
23
12k
ohm
s
103
1
0k o
hms
Sym
bol i
ndic
ates
a r
esis
tor.
No
diffe
rent
iatio
n is
mad
e b
etw
een
chip
res
isto
rs a
nddi
scre
te r
esis
tors
.
NO
TE
: Sym
bol i
ndic
ates
a c
apac
itor.
No
diffe
rent
iatio
n is
mad
e b
etw
een
chip
cap
acito
rs a
nddi
scre
te c
apac
itors
.
*C
apac
itors
C
ode
P
ract
ical
val
ue
103
0.
01uF
1
01/1
0
100u
F/1
0V
DEH-20UB/XS/UC461 2 3 4
C
D
F
A
B
E
5 6 7 8
A-a
A-b
A-b
A-a
B CN1801
B,C,D
B,C,D
A:104B,C,D:103
B,C
,DB
,C,D
A
A:104B,C,D:103
DEH-20UB/XS/UC 475 6 7 8
C
D
F
A
B
E
1 2 3 4
10.2 KEYBOARD UNIT
B
MC
2848
-11
MC
2848
-11
5.00 MHz
A,C B,D
561391
DEH-20UB/XS/UC481 2 3 4
C
D
F
A
B
EB,
5639
5 6 7 8
B
B KEYBOARD UNIT
ACN831
A : DEH-20UB/XS/UCB : DEH-2150UBG/XS/ESC : DEH-2150UB/XS/ESD : DEH-2150UB/XU/CN5
USB Play USB device inserting to USB connector. CD Play with USB(iPod) device connecting.
Ref.:REFO
Mode:Normal
Ref.:GND
Mode:Normal
Ref.:AGND
Mode:Normal
DEH-20UB/XS/UC 575 6 7 8
C
D
F
A
B
E
1 2 3 4
2 V/div2 V/div2 V/div
500 ms/div)CPRST⁄SDA¤SCL
2 V/div2 V/div
50 ms/div*DP(DM
ACC OFF with USB(iPod) device connecting. iPod Authentication Operation
DEH-20UB/XS/UC581 2 3 4
C
D
F
A
B
E
5 6 7 8
DEH-20UB/XS/UC 595 6 7 8
C
D
F
A
B
E
1 2 3 4
11. PCB CONNECTION DIAGRAM11.1 TUNER AMP UNIT
A
A TUNER AMP UNIT
CapacitorConnector
P.C.Board Chip PartSIDE B
SIDE A
NOTE FOR PCB DIAGRAMS1.The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic dia- gram.2.Viewpoint of PCB diagrams
C CN701
B CN1801
CORD ASSY
DEH-20UB/XS/UC601 2 3 4
C
D
F
A
B
E
ASSY
5 6 7 8
A
SIDE A
FRONT
ANTENNA
RCAW.REM(2150)
FM
/AM
TU
NE
R U
NIT
DEH-20UB/XS/UC 615 6 7 8
C
D
F
A
B
E
1 2 3 4
A
A TUNER AMP UNIT
FU 351 (B,138,128) Fuse 3 A CEK1286>
DEH-20UB/XS/UC621 2 3 4
C
D
F
A
B
E
5 6 7 8
A
SIDE B
DEH-20UB/XS/UC 635 6 7 8
C
D
F
A
B
E
1 2 3 4
11.2 KEYBOARD UNIT
B
SIDE AB KEYBOARD UNIT
1 5 10 15 20 25 30 35 40
1
1
5
1
LCD
1801
CN
1802
CN
1803
IC18
02
D18
23
D1824D1825
D1826
D1827
D18
28
S18
01
D1829
S18
02S
1803
S18
05S
1807
D1830
D18
31
S18
09
D1832
D1834
D1835
D1836
D1837
D1838
S18
11
D1839
S18
13S
1815
S18
17
D1840
S18
19
D1841D1842
D1843
D1844
D18
45
D1846D1847
D18
48
D1849
S18
23
S18
25
S18
27
S18
28
D1850
S18
29
D1851
D1852
D1854
D1855
D1856
D1857
S18
30
S18
31
S18
32
S18
33
S18
34
S18
26
1020
3040
5060
7080
9010
011
012
013
014
015
0X
40 30 20 10
0
Y
160
AU
X
EJE
CT
65
43
21
CLO
CK
DIS
P/B
AC
K
BA
ND
/ES
C
LIS
T
SO
UR
CE
MU
LTI-
CO
NT
RO
LU
SB
DEH-20UB/XS/UC641 2 3 4
C
D
F
A
B
E
5 6 7 8
B
SIDE BB KEYBOARD UNIT
160150
140130
120110
10090
8070
6050
4030
20
X
403020100Y
10
1
1
515
1
2010
5
1 E
1 5 10 15
20 25 30 35
4
0
4
5
50
5
5
6
0
X1801
L1801
CN
1801
C1801
C1802
C1803C1804
C1805
C1806
C1807
Q1805
Q1806
D1801
D1802
D1803
D1804
R1801
D1805
R1802
D1806
R1803
D1807
R1804
R1806
R1807
R1808
IC1801
R1809
R1810
R1811
R1812
R1813
R1814
R1815
R1816
R1817 R
1818
R1819
R1820
R1828
R1829
R1832
R1833
R1834
R1835 R1836
R1837
R1838
R1839
AC
N831
DEH-20UB/XS/UC 655 6 7 8
C
D
F
A
B
E
1 2 3 4
11.3 CD CORE UNIT(S10.5COMP2-USB-C3)
C
SIDE AC CD CORE UNIT(S10.5COMP2-USB-C3)
HOME
M2LOADING/CARRIAGE
MOTOR
M1SPINDLE MOTOR
REFO1F
E
A CN651
PICKUP UNIT(P10.5)(SERVICE)
DEH-20UB/XS/UC661 2 3 4
C
D
F
A
B
E
5 6 7 8
C
SIDE BC CD CORE UNIT(S10.5COMP2-USB-C3)
8EJ
12EJ
DSCSNS
DEH-20UB/XS/UC 675 6 7 8
C
D
F
A
B
E
1 2 3 4
12. ELECTRICAL PARTS LISTNOTE: Parts whose parts numbers are omitted are subject to being not supplied. The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS.....) CKS....., CCS....., CSZS..... The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Meaning of the figures and others in the parentheses in the parts list. Example) IC 301 is on the point (face A, 91 of x-axis, and 111 of y-axis) of the corresponding PC board. IC 301 (A, 91, 111) IC NJM2068V The expression of the unit in this manual is shown by u instead of µ. Please do not make a mistake.
C 914 (A,49,63) CEAT221M10C 915 (A,54,51) CEJQ100M16
Circuit Symbol and No. Part No.
DEH-20UB/XS/UC701 2 3 4
C
D
F
A
B
E
5 6 7 8
C 917 (B,27,78) CKSRYB104K16C 991 (B,10,109) CKSRYB473K25C 992 (A,12,97) CEJQ101M10
BUnit Number : (A)(C)Unit Name : Keyboard Unit
MISCELLANEOUS
IC 1801 (B,100,20) IC PD6340AIC 1802 (A,139,8) Remote IC GP1UXC14RKD 1801 (B,103,6) Diode MC2848-11D 1802 (B,100,6) Diode MC2846-11D 1803 (B,135,20) Varistor EZJZ1V270RM
D 1804 (B,128,18) Varistor EZJZ1V270RMD 1805 (B,138,20) Varistor EZJZ1V270RMD 1806 (B,139,26) Diode MALS068XD 1807 (B,141,27) Diode MALS068XD 1823 (A,139,22) White LED NESW505C-5273
D 1824 (A,6,13) LED CL-195SR-CDD 1825 (A,5,30) LED CL-195SR-CDD 1826 (A,15,28) LED CL-195SR-CDD 1827 (A,39,5) LED CL-195SR-CDD 1828 (A,24,19) LED CL-195SR-CD
D 1829 (A,16,13) LED CL-195SR-CDD 1830 (A,37,33) LED CL-195SR-CDD 1831 (A,52,18) LED CL-195SR-CDD 1832 (A,54,33) LED CL-195SR-CDD 1834 (A,91,8) LED CL-195SR-CD
D 1835 (A,79,8) LED CL-195SR-CDD 1836 (A,68,8) LED CL-195SR-CDD 1837 (A,103,8) LED CL-195SR-CDD 1838 (A,115,8) LED CL-195SR-CDD 1839 (A,127,8) LED CL-195SR-CD
Circuit Symbol and No. Part No.C 1802 (B,119,19) CKSRYB105K10C 1803 (B,130,18) CKSRYB472K50C 1804 (B,133,17) CKSRYB472K50C 1805 (B,136,20) CKSRYB472K50
C 1806 (B,139,20) CKSRYB472K50C 1807 (B,126,19) CKSRYB472K50
BUnit Number : (B)(D)Unit Name : Keyboard Unit
MISCELLANEOUS
IC 1801 (B,100,20) IC PD6340AIC 1802 (A,139,8) Remote IC GP1UXC14RKD 1801 (B,103,6) Diode MC2848-11D 1802 (B,100,6) Diode MC2846-11D 1803 (B,135,20) Varistor EZJZ1V270RM
D 1804 (B,128,18) Varistor EZJZ1V270RMD 1805 (B,138,20) Varistor EZJZ1V270RMD 1806 (B,139,26) Diode MALS068XD 1807 (B,141,27) Diode MALS068XD 1823 (A,139,22) White LED NESW505C-5273
D 1824 (A,6,13) LED CL-195PG-CDD 1825 (A,5,30) LED CL-195PG-CDD 1826 (A,15,28) LED CL-195PG-CDD 1827 (A,39,5) LED CL-195PG-CDD 1828 (A,24,19) LED CL-195PG-CD
D 1829 (A,16,13) LED CL-195PG-CDD 1830 (A,37,33) LED CL-195PG-CDD 1831 (A,52,18) LED CL-195PG-CDD 1832 (A,54,33) LED CL-195PG-CDD 1834 (A,91,8) LED CL-195PG-CD
D 1835 (A,79,8) LED CL-195PG-CDD 1836 (A,68,8) LED CL-195PG-CDD 1837 (A,103,8) LED CL-195PG-CDD 1838 (A,115,8) LED CL-195PG-CDD 1839 (A,127,8) LED CL-195PG-CD