ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2004 PDP-435PE ARP3212 PLASMA DISPLAY PDP-435PE PRO-435PU THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). This service manual should be used together with the following manual(s). Model Type Power Requirement Remarks PDP-435PE WYVI AC220 - 240V PDP-435PE WYVIXK AC220 - 240V PRO-435PU KUC AC120V Model No. Order No. Remarks PDP-435PE PRO-435PU ARP3211 EXPLODED VIEWS, BLOCK DIAGRAM, PCB PARTS LIST, ADJUSTMENT, DIAGNOSIS, IC INFORMATION etc. For details, refer to "Important symbols for good services". TZZY AUG. 2004 printed in Japan
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PIONEER CORPORATION 4-1, Meguro 1-chome,PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, LonPIONEER EUROPE NV Haven 1087, Keetberglaan 1, 912PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253
PIONEER CORPORATION 2004
PDP-435PE
Meguro-ku, Tokyo 153-8654, Japang Beach, CA 90801-1760, U.S.A.
0 Melsele, BelgiumAlexandra Road, #04-01, Singapore 159936
ORDER NO.
ARP3212
PLASMA DISPLAY
PDP-435PEPRO-435PUTHIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s).
Model Type Power Requirement Remarks
PDP-435PE WYVI AC220 - 240V
PDP-435PE WYVIXK AC220 - 240V
PRO-435PU KUC AC120V
Model No. Order No. Remarks
PDP-435PEPRO-435PU
ARP3211 EXPLODED VIEWS, BLOCK DIAGRAM, PCB PARTS LIST, ADJUSTMENT, DIAGNOSIS, IC INFORMATION etc.
For details, refer to "Important symbols for good services".
TZZY AUG. 2004 printed in Japan
C
D
F
A
B
E
1 2 3 4
[Important Check Points for Good Servicing]In this manual, procedures that must be performed during repairs are marked with the below symbol.Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
PDP-435PE21 2 3 4
C
D
F
A
B
E
3
5 6 7 8
CONTENTS3. SCHEMATIC DIAGRAM ....................................................................................................................................4
3.1 OVERALL WIRING DIAGRAM 4
3.2 HD AUDIO AMP ASSY 6
3.3 HD SP TERMINAL ASSY 8
3.4 43 ADDRESS ASSY (1/3) 10
3.5 43 ADDRESS ASSY (2/3) 12
3.6 43 ADDRESS ASSY (3/3) 14
3.7 43 SCAN A ASSY 16
3.8 43 SCAN B ASSY 20
3.9 PANEL IF ASSY (1/2) 24
3.10 PANEL IF ASSY (2/2) 26
3.11 PANEL KEY, KEY CONTROL, PANEL LED, PANEL SENSOR and PANEL IR ASSYS 28
3.12 X CONNECTOR A ASSY 30
3.13 X CONNECTOR B ASSY 31
3.14 43 X DRIVE ASSY (1/4) 32
3.15 43 X DRIVE ASSY (2/4) 34
3.16 43 X DRIVE ASSY (3/4) 36
3.17 43 X DRIVE ASSY (4/4) 38
3.18 43 Y DRIVE ASSY (1/5) 40
3.19 43 Y DRIVE ASSY (2/5) 42
3.20 43 Y DRIVE ASSY (3/5) 44
3.21 43 Y DRIVE ASSY (4/5) 46
3.22 43 Y DRIVE ASSY (5/5) 48
3.23 DIGITAL VIDEO ASSY (1/6) 50
3.24 DIGITAL VIDEO ASSY (2/6) 52
3.25 DIGITAL VIDEO ASSY (3/6) 54
3.26 DIGITAL VIDEO ASSY (4/6) 58
3.27 DIGITAL VIDEO ASSY (5/6) 60
3.28 DIGITAL VIDEO ASSY (6/6) 62
3.29 POWER SUPPLY UNIT (1/2) 64
3.30 POWER SUPPLY UNIT (2/2) 66
4. PCB CONNECTION DIAGRAM 68
4.1 PANEL IR, KEY CONTROL, PANEL LED, PANEL KEY and PANEL SENSOR ASSYS 69
4.2 43 ADDRESS ASSY 70
4.3 X CONNECTOR A and X CONNECTOR B ASSYS 72
4.4 43 SCAN A ASSY 74
4.5 43 SCAN B ASSY 76
4.6 PANEL IF ASSY 78
4.7 HD AUDIO AMP and HD SP TERMINAL ASSYS 80
4.8 43 X DRIVE ASSY 82
4.9 43 Y DRIVE ASSY 86
4.10 DIGITAL VIDEO ASSY 90
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE4
1 2 3 4
3. SCHEMATIC DIAGRAM
3.1 OVERALL WIRING DIAGRAM
1 2 3 4
C
D
F
A
B
E
5
5 6 7 8
÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
÷ The encircled numbers denote measuring point in the Waveforms.(Refer to Service Manual : ARP3211)
Domestic maker difference wire rod (substitute parts)
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE6
1 2 3 4
3.2 HD AUDIO AMP ASSY
HD AUDIO AMP ASSY
STB
1 2 3 4
C
D
F
A
B
E
7
5 6 7 8
SCREW/ VBB30P100FNI
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE8
1 2 3 4
3.3 HD SP TERMINAL ASSY
HD SP TERMINAL ASSY
STB
1 2 3 4
C
D
F
A
B
E
9
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE10
1 2 3 4
3.4 43 ADDRESS ASSY (1/3)
43 ADDRESS ASSY (1/3)• ADR RESONECE BLOCK
12
2
1
1 2 3 4
C
D
F
A
B
E
11
5 6 7 8
STB
56
3 4
4
3
56
4
56
3
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE12
1 2 3 4
3.5 43 ADDRESS ASSY (2/3)
43 ADDRESS ASSY (2/3)• ADR LOGIC BLOCK (1/2)
1 2 3 4
C
D
F
A
B
E
13
5 6 7 8
STB
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE14
1 2 3 4
3.6 43 ADDRESS ASSY (3/3)
43 ADDRESS ASSY (3/3)• ADR LOGIC BLOCK (2/2)
2
1
2
1 2 3 4
C
D
F
A
B
E
15
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
1
PDP-435PE16
1 2 3 4
3.7 43 SCAN A ASSY
43 SCAN A ASSY (1/2)
1/2
2/2
1/2
Large sizeSCH diagram
SJB
1 2 3 4
C
D
F
A
B
E
17
5 6 7 8
1
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE18
1 2 3 4
43 SCAN A ASSY (2/2)
1/2
2/2
2/2
Large sizeSCH diagram
1 2 3 4
C
D
F
A
B
E
19
5 6 7 8
ST
B
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE20
1 2 3 4
3.8 43 SCAN B ASSY
43 SCAN B ASSY (1/2)
1/2
2/2
1/2
Large sizeSCH diagram
STB
1 2 3 4
C
D
F
A
B
E
21
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE22
1 2 3 4
43 SCAN B ASSY (2/2)
1/2
2/2
2/2
Large sizeSCH diagram
1 2 3 4
C
D
F
A
B
E
23
5 6 7 8
SJB
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE24
1 2 3 4
3.9 PANEL IF ASSY (1/2)
PANEL IF ASSY (1/2)• PANEL IF BLOCK
STB
1 2 3 4
C
D
F
A
B
E
25
5 6 7 8
2
1 3 43
1 2
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE26
1 2 3 4
3.10 PANEL IF ASSY (2/2)
PANEL IF ASSY (2/2)• TMDS RX BLOCK
1 2 3 4
C
D
F
A
B
E
27
5 6 7 8
STB
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE28
1 2 3 4
3.11 PANEL KEY, KEY CONTROL, PANEL LED, PANEL SENSOR and PANEL IR ASSYS
PANEL KEY, KEY CONTROL, PANEL LED, PANEL SENSOR and PANEL IR ASSYS
STB
Chassis
Chassis
1 2 3 4
C
D
F
A
B
E
29
5 6 7 8
Chassis
Chassis
Chassis
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE30
1 2 3 4
3.12 X CONNECTOR A ASSY
43 X CONNECTOR A ASSY
1 2 3 4
C
D
F
A
B
E
31
5 6 7 8
3.13 X CONNECTOR B ASSY
43 X CONNECTOR B ASSY
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE32
1 2 3 4
3.14 43 X DRIVE ASSY (1/4)
43 X DRIVE ASSY (1/4)• 43X LOGIC BLOCK
STB
1 2 3 4
C
D
F
A
B
E
33
5 6 7 8
5
5
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE34
1 2 3 4
3.15 43 X DRIVE ASSY (2/4)
43 X DRIVE ASSY (2/4)• 43 X RESONANCE BLOCK
STB
1 2 3 4
C
D
F
A
B
E
35
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE36
1 2 3 4
3.16 43 X DRIVE ASSY (3/4)
43 X DRIVE ASSY (3/4)• 43 X SUS BLOCK
STB
1 2 3 4
C
D
F
A
B
E
37
5 6 7 8
15
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE38
1 2 3 4
3.17 43 X DRIVE ASSY (4/4)
43 X DRIVE ASSY (4/4)• 43 X D-D CON BLOCK
STB
1 2 3 4
C
D
F
A
B
E
39
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE40
1 2 3 4
3.18 43 Y DRIVE ASSY (1/5)
43 Y DRIVE ASSY (1/5)• 43 Y LOGIC BLOCK
STB
from
IC5V SD logic
1 2 3 4
C
D
F
A
B
E
41
5 6 7 8
4
6
6 3
3
3
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE42
1 2 3 4
3.19 43 Y DRIVE ASSY (2/5)
43 Y DRIVE ASSY (2/5)• 43 Y SCAN BLOCK
STB
1 2 3 4
C
D
F
A
B
E
43
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE44
1 2 3 4
3.20 43 Y DRIVE ASSY (3/5)
43 Y DRIVE ASSY (3/5)• 43 Y RESONANCE BLOCK
STB
1 2 3 4
C
D
F
A
B
E
45
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE46
1 2 3 4
3.21 43 Y DRIVE ASSY (4/5)
43 Y DRIVE ASSY (4/5)• 43 Y SUS BLOCK
1 2 3 4
C
D
F
A
B
E
47
5 6 7 8
STB
ST
1 2
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE48
1 2 3 4
3.22 43 Y DRIVE ASSY (5/5)
43 Y DRIVE ASSY (5/5)• 43 Y D-D CON BLOCK
1 2 3 4
C
D
F
A
B
E
49
5 6 7 8
STB
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE50
1 2 3 4
3.23 DIGITAL VIDEO ASSY (1/6)
DIGITAL VIDEO ASSY (1/6)• ADDRESS CN BLOCK
STB
1 2 3 4
C
D
F
A
B
E
51
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE52
1 2 3 4
3.24 DIGITAL VIDEO ASSY (2/6)
DIGITAL VIDEO ASSY (2/6)• MODULE UCOM BLOCK
STB
1 2 3 4
C
D
F
A
B
E
53
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE54
1 2 3 4
3.25 DIGITAL VIDEO ASSY (3/6)
DIGITAL VIDEO ASSY (3/6)• IC4 BLOCK (1/2)
1/2
2/2
1/2
Large sizeSCH diagram
ST
B
1 2 3 4
C
D
F
A
B
E
55
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE56
1 2 3 4
DIGITAL VIDEO ASSY (3/6)• IC4 BLOCK (2/2)
1/2
2/2
2/2
Large sizeSCH diagram
ST
B
1 2 3 4
C
D
F
A
B
E
57
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE58
1 2 3 4
3.26 DIGITAL VIDEO ASSY (4/6)
DIGITAL VIDEO ASSY (4/6)• DIGITAL IF BLOCK
STB
1 2 3 4
C
D
F
A
B
E
59
5 6 7 8
23
4
34
1
521
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE60
1 2 3 4
3.27 DIGITAL VIDEO ASSY (5/6)
DIGITAL VIDEO ASSY (5/6)• DIGITAL DD CON BLOCK
STB
1 2 3 4
C
D
F
A
B
E
61
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE62
1 2 3 4
3.28 DIGITAL VIDEO ASSY (6/6)
DIGITAL VIDEO ASSY (6/6)• PANEL FLASH BLOCK
STB
1 2 3 4
C
D
F
A
B
E
63
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE64
1 2 3 4
3.29 POWER SUPPLY UNIT (1/2)
POWER SUPPLY UNIT (1/2)
1 2 3 4
C
D
F
A
B
E
65
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE66
1 2 3 4
3.30 POWER SUPPLY UNIT (2/2)
POWER SUPPLY UNIT (2/2)
1 2 3 4
C
D
F
A
B
E
67
5 6 7 8
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE68
1 2 3 4
4. PCB CONNECTION DIAGRAMNOTE FOR PCB DIAGRAMS :1. Part numbers in PCB diagrams match those in the schematic diagrams.2. A comparison between the main parts of PCB and schematic diagrams is shown below.
3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram.4. View point of PCB diagrams.Symbol In PCB
DiagramsSymbol In SchematicDiagrams
Part Name
B C E
D
D
G
G
S
S
B C E
B C E
D G S
B C E B C E
B C E
Transistor
Transistorwith resistor
Field effecttransistor
Resistor array
3-terminalregulator
CapacitorConnector
P.C.Board Chip Part
SIDE A
SIDE B
1 2 3 4
C
D
F
A
B
E
69
5 6 7 8
4.1 PANEL IR, KEY CONTROL, PANEL LED, PANEL KEY and PANEL SEN-SOR ASSYS
(ANP2059-B) (ANP2059-B)(ANP2059-B)
(ANP2059-B) (ANP2059-B)
(ANP2059-B)
(ANP2059-B)
(ANP2059-B)(ANP2059-B)
(ANP2059-B)
PANEL IR ASSY KEY CONTROL ASSY PANEL LED ASSYSIDE A
SIDE A
SIDE A SIDE B
PANEL IR ASSY KEY CONTROL ASSY
PANEL KEY ASSY
SIDE B
PANEL KEY ASSY
PANEL LED ASSYSIDE B
PANEL SENSOR ASSY PANEL SENSOR ASSY
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE70
1 2 3 4
4.2 43 ADDRESS ASSY
43 ADDRESS ASSY
43 ADDRESS ASSY
SIDE A
SIDE B
1 2 3 4
C
D
F
A
B
E
71
5 6 7 8
SIDE A
SIDE B
(ANP2058-D)
(ANP2058-D)
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE72
1 2 3 4
4.3 X CONNECTOR A and X CONNECTOR B ASSYS
X CONNECTOR B ASSY
X CONNECTOR A ASSY
SIDE B
SIDE B
SIDE A
SIDE A
1 2 3 4
C
D
F
A
B
E
73
5 6 7 8
(ANP2061-B)
(ANP2061-B)SIDE B
SIDE B
SIDE A
SIDE A
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE74
1 2 3 4
4.4 43 SCAN A ASSY
43 SCAN A ASSY
43 SCAN A ASSY
SIDE A
SIDE B
1 2 3 4
C
D
F
A
B
E
75
5 6 7 8
(ANP2061-B)
SIDE A
SIDE B
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE76
1 2 3 4
4.5 43 SCAN B ASSY
43 SCAN B ASSY
43 SCAN B ASSY
SIDE A
SIDE B
1 2 3 4
C
D
F
A
B
E
77
5 6 7 8
(ANP2061-B)
SIDE A
SIDE B
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE78
1 2 3 4
4.6 PANEL IF ASSY
(ANP2055-B)
PANEL IF ASSY
SIDE A
1 2 3 4
C
D
F
A
B
E
79
5 6 7 8
(ANP2055-B)
PANEL IF ASSY
SIDE B
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE80
1 2 3 4
4.7 HD AUDIO AMP and HD SP TERMINAL ASSYS
(ANP2057-A)
(ANP2057-A)
HD SP TERMINAL ASSY
HD AUDIO AMP ASSY
SIDE A
1 2 3 4
C
D
F
A
B
E
81
5 6 7 8
(ANP2057-A)
(ANP2057-A)
HD SP TERMINAL ASSY
HD AUDIO AMP ASSY
SIDE B
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE82
1 2 3 4
4.8 43 X DRIVE ASSY
43 X DRIVE ASSY SIDE A
1 2 3 4
C
D
F
A
B
E
83
5 6 7 8
(ANP2059-B)
SIDE A
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE84
1 2 3 4
43 X DRIVE ASSY SIDE B
1 2 3 4
C
D
F
A
B
E
85
5 6 7 8
(ANP2059-B)
SIDE B
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE86
1 2 3 4
4.9 43 Y DRIVE ASSY
43 Y DRIVE ASSY SIDE A
1 2 3 4
C
D
F
A
B
E
87
5 6 7 8
(ANP2060-C)
SIDE A
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE88
1 2 3 4
43 Y DRIVE ASSY SIDE B
1 2 3 4
C
D
F
A
B
E
89
5 6 7 8
(ANP2060-C)
SIDE B
PDP-435PE5 6 7 8
C
D
F
A
B
E
PDP-435PE90
1 2 3 4
4.10 DIGITAL VIDEO ASSY
DIGITAL VIDEO ASSY
DIGITAL VIDEO ASSY
SIDE B
SIDE A
1 2 3 4
C
D
F
A
B
E
91
5 6 7 8
(ANP2056-B)
(ANP2056-B)
PDP-435PE5 6 7 8
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