Maxuni Presentation 2012 English

About Maxuni

Maxuni provides plastic mould manufacturing service, plastic parts design supports, and molding parts in limited quantities for Automotive and

Aerospace industries.

Maxuni has an approximately 20,000 square meter plant with leading mould manufacturing systems and lean mould manufacturing. The

annual capacity is 1,500 sets of moulds.

Maxuni has three flexible manufacturing lines for large, medium and small size moulds, meanwhile ,we could provide customers with moulds

assembly from 2Tons to 50Tons simultaneously .Our advantage is to provide our customers with manufacture the injection molds of

bumper, side wing , instrument panel, rear and front door, center control console ,automotive light , etc..

Maxuni Organization Chart

2011 Number of Employees

• Total Headcount:650

• Engineers：300

• Technicians ：270

• Project management：60

• Others：650

Revenue by region in 2011

Revenue by Industry in 2011

What We Can Do

• Capability：Up to 50T moulds

• Automotive interior

• Automotive exterior

• Automotive lighting

• Aerospace interior

Advantage

• European mould design philosophy and process standard

• Mould component manufacturing

• Large complex structure mould

• 2K mould

• Over mould

• SMC mould

Automatic flexible Manufacturing System

Lean Mould Manufacturing System

Engineering Center

• European Process Standard

• Complete in-house design facility & 3D mould design

• CAD/CAM software: UniGraphics

• Support Solid works/Catia./Pro/e, etc.

• Component process analysis before machining

• Mold Flow analysis

• Quotations provided with preliminary mould design/layout drawings

• 3D data update and confirmation before the design stage

• Suitable steels ：

1.2738HH,P20HH,8407,1.2343，1.2344，1.2767，NAK80，420ss,Moldmax,etc.

• Experience on plastic mold flow analysis：

PP,PC,ABS,POM,PPS,TPE,10% to 50% GF PA66,PEEK,etc.

• Cooperating hot runner systems:

Mold Master, Synventive, Husky, Incoe, Mastip, Yudo,etc.

• Commonly used surface finishing ：

SPI Standard，Mold-Tech，VDI,，CH,

NiHong texturing，Coating treatment, chroming, etc

Manufacturing Planning Center

Maxuni mould manufacturing system is controlled and managed by software and barcode system .The ERP system updates the work schedule automatically every 30minutes. Following chart illustrate our work procedure.

Manufacturing System chart

A. ERP system controls

manufacturing status and machining process for every mould component.

B. ERP system supports mould design, CNC programming, and mould trial status.

C. Barcode system monitors real-time status.

D. Employees from all departments can access the ERP system and the database.

Quality Control Center

• ISO 9001 2008 Certified • AISI Standard • IQC Incoming material quality control • IPQC In-progress quality control • IQC Steel hardness checking • QC Molding samples inspection and QC report • FQC Mould final quality control

Mould Trial Center • In-house mould test

• Sampling with process report provided

• 4 hours continuous test on request

• Mould trial video provided

Material trialed： ABS、PA6 、PA66 、PP 、PC 、 PS 、PE 、PPS 、POM 、PBT 、PC +PBT 、 PMMA 、PEEK、TPO 、TPE 、 ULTEM 、PP+GF(15%-50%)etc、 PC+ABS、PA6+GF(15%-50%)etc.

CNC Center

The equipment name Process stroke Quantity Process speed

Germany DEPO Center 2000*1200*800mm 1 7-Axis's CNC

Germany DEPO Center 2000*1200*1000mm 1 5-Axis's CNC

Germany DEPO Center 3000*1600*1000mm 1 5-Axis's CNC

Germany DEPO Center 3000*1600*1000mm 1 3-Axis's CNC

Germany DEPO Center 2000*1200*800mm 1 5-Axis's CNC

Germany OPS Ingersoll Center 1120*750*450mm 2 5-Axis's CNC

Germany OPS Ingersoll Center 550*370*399mm 1 5-Axis's CNC

Japan MORISEIKI Center 730*510*510mm 1 5-Axis's CNC

Japan MORISEIKI Center 800*500*500mm 2 3-Axis's CNC

Japan MORISEIKI Center 400*300*300mm 1 3-Axis's CNC

American HARDINGE Center 810*510*500mm 6 3-Axis's CNC

American HARDINGE Center 1270*650*650mm 1 3-Axis's CNC

EDM/Wire Electrode Cutting Machine EDM

Equipment name Process stroke Quantity

Germany OPS-ingersoll EDM 1600*1100*1000mm 1

Germany OPS-ingersoll EDM 500*500*500mm 1

CHARMILLES EDM 380*260*290mm 2

Beijing Agie EDM 400*300*300mm 1

Double-head EDM 2800*900*650mm 3

Single-head EDM 900*800*650mm 1

Single-head EDM 430*350*350mm 3

Single-head EDM 540*400*400mm 3

CHARMILLES Wire Cutting Slow-feeding 400*380*265mm 1

Su Sanko slow-feeding 500*350*260mm 2

Equipment name Precision, stroke Quantity

Japanese small grinder machine 350mm*220mm 8

Okamoto cylindrical grinder machine 280*ф120 1

HT Grinding 350mm*220mm 5

Guilin large grinder machine 1000mm*600mm 2

Grinding and spotting machine

Equipment name Process stroke Quantity

SHUNXINGKAIHAO 500T 1

SHUNXINGKAIHAO 100T 1

AQU A mate 320T 1

AQU A mate 200T 1

AQU A mate 160T 1

AQU A mate 120T 1

Grinding Machine

Spotting Machine

Equipment name Injection ton Quantity

Zhen Xiong injection

molding machine 3600T mould 1

Hai Tian Injection Machine 1600T 2K mould 1

Toshiba Injection Machine 650T 2K mould 1

Hai Tian Injection Machine 380T 2K mould 1

Hai Tian Injection Machine 300T 2K mould 1

Hai Tian Injection Machine 300T 1

Hai Tian Injection Machine 160T 1

Hai Tian Injection Machine 86T 1

The Injection Machine

QC inspection machine QC

Hexagon Apollo DEA ALPHA (3 coordinate)

1 Sweden

3D Measuring Hexagon Apollo

1 Sweden

TESA CMM MICRO-HITE 3D Measuring Equipment

1 Switzerland

Linear 2.5 D Measuring Equipment of LH-600B 1 China

Hexagon Apollo DEA ALPHA (3 coordinate) Profile Project

Equipment CM300-D

1 Tai Wan

WILSON Hardness Instrument HT500 WILSON hardness

meter 1 America

Profile Project A3000 hiccough

1 Japan

Maxuni Primary Customers

End Users

Maxuni’s Global Coverage

Shenzhen Maxuni Technology Co., Ltd.( Headquarter ) Zhuhai Maxuni Mould Co., Ltd. Germany Maxuni Industry GmbH Web： http://www.maxuni.com/ Email：[email protected]