Maxuni Presentation 2009

COMPANY PRESENTATIONCOMPANY PRESENTATION

20092009

Maximum Value –Unique Service

We offer you...

• Excellent quality following North American and European engineering standards.

• Short lead times. 

• Confidentiality and design protection. 

• Easy communication in English and German.

• Complete, real-time project control.

• A state-of-the-art design department. 

• Mould testing and sample production. 

• An international staff.

• And Competitive Prices!

Your premier tool maker worldwide

Our Market

Our Market 2008 Sales: 12.8 Million Dollars

PresidentPresident

Human ResourceHuman Resource

ISO CentreISO Centre

AccountingAccounting

Training CenterTraining Center

ShippingShipping

Vice President of North American Market

Vice President of North American MarketEngineering DirectorEngineering DirectorVice President of

European Market

Vice President of European Market

Project ManagersProject Managers

Project AssistantsProject Assistants

Project EngineersProject Engineers

Project ManagersProject Managers

Project AssistantsProject Assistants

Project EngineersProject Engineers

Manufacture PlanningManufacture Planning

CNC ProgrammingCNC Programming

CNC/ EDM/ Wire Cutting/Machining/ Polishing/Mould Assembly/ Trial

CNC/ EDM/ Wire Cutting/Machining/ Polishing/Mould Assembly/ Trial

Quality ControlQuality Control

DesignDesign

Machining ProcessMachining Process

IQCIQC

IPQCIPQC

FQCFQC

QuotationQuotation

• Members from Europe, North America and China

• Communication in English, German and Chinese

• Multi-national experience and understanding

International Team

• University graduate engineers

• European trained and experienceddesign and tool-making managers

• International marketing team

• Qualified and experienced manufacturing staff

• Ongoing in-house training and development of skills

Qualified Personnel

• Mould design and engineering• Software applications• Mould construction techniques• Project management• Quality control• Office management• English

Continuous employee training in:

In-house training center

Committed to personnel improvement

Training by equipment vendors

Ongoing Training

President and CEO: Mr. John CheMain activities: Thermoplastic injection mould manufactureNumber of Employees: 270

Marketing & Project Management: 16

Design & Technology Engineers: 80

QC Engineers: 10

Planning Engineers: 4

Mould Trial Engineers: 4

Purchasing Engineers: 6

Toolmakers: 120

Office Personnel: 20

Logistics Employees: 10

Number of Shifts: 3Size of Shenzhen Facility: 3600 m²Quality System Certificate: ISO 9001 2000

Company Details

• Mould Size Capabilitites: Up to 20 ton• Small, high precision parts

• Complex moulds• Unscrewing moulds• Cam action: Angle

Pin, Hydraulic motor, etc.

What We Can Do

• In-house Design• In-house Machining

• In-house Polishing

What We Can Do

• In-house Assembly

• In-house Testing• Heat treatment

What We Can Do

Quotation

Approval& P.O.

Design &Engineering

Design Check& Revision

DesignApproval

MouldConstruction

Mould Testing& Refinement

MouldApproval

FinalMould Test

PartSamples

DELIVERY

Project Flow Chart

• Quotations prepared by qualified engineers

• Mould Specification Sheet for accurate information

• International marketing staff provides easy communication

in English and German

• Quick quotation turnaround

• Very competitive pricing

Quotations

Maxuni uses an ERP manufacturing planning software controlled manufacturing system

Mafacture Planning System

Software

• Automatic scheduling • Manufacturing plan updated automatically every 30

minutes

Mould Tonnage

Project Finished Time

1 TON 7-8 Weeks

3 TON 8-10 Weeks

5 TON 12-14 Weeks

Mould Tonnage

Project Finished Time

1 TON 8-9 Weeks

3 TON 10-11 Weeks

5 TON 14-16 Weeks

Mould Manufacturing Lead Time Reference

Complex Mould

General Mould

• Bar code tracking for every part of every mould• Bar code controlling

manufacturing time & process for every part of every mould

• Project manager in charge of your project

• Weekly progress updates for mould manufacturing

• Real-time electronic job status• Support to customers in English,

German and Chinese

Project Management

• North American engineering standards• European engineering standards• Complete in-house design facility• CAD/CAM Software: Solidworks/Pro-E/Work-NC /UniGraphics/AutoCAD/Catia/etc.• Mold Flow analysis software• Preliminary designs provided with quotations• Quotations provided within 3 working days• Drawings updated and confirmed before the design stage

Engineering System

We use the steel that suits the tool:ASSAB (UDDEHOLM) IMPAX 718HASSAB (UDDEHOLM) ORVAR 8407ASSAB (UDDEHOLM) STAVAX S136DAIDO NAK80P20 / H13 / 420s.s. / etc.

We have experience with most types of plastic: PP, PC, Nylon+GF, Lexan, ABS, POM, Ultem, PEEK, etc.

We are familiar with all major hot runner systems: DME, HASCO, YUDO, HUSKY, EWIKON, MOLD MASTER, etc.

Engineering System

MORI-SEIKI NVD4000 DCG 1 Japan(Purchased 2006)

MORI-SEIKI NVD5000 Alpha 1(High speed milling – up to 20,000 RPM)

2 Japan(Purchased 2005)

HARDINGE VMC800II 6 USA (3 Purchased 2005)

HARDINGE VMC1250II 1 USA (Purchased 2006)

Extrem DH1000 Gun Drill 1 Hong Kong (Purchased 2007)

CNC Milling Machines Qty. Origin

Manufacturing System

CHARMILLES ROBOFORM 35PWith EROWA tool changing system

2 Switzerland(Purchased 2006)

ACTSPARK SE1 1 Switzerland

DE-650 1 Taiwan

DE-432 6 Taiwan

EDM Machines Qty. Origin

Manufacturing System

CHARMILLES ROBOFIL380

1 Switzerland

SuSanGuang 7725 2 China

HuaFang 7732 1 China

HuaFang 7740 2 China

HuaFang 7750 1 China

Wire Cutting Machines Qty. Origin

Machining Centers Qty. Origin

YSG-614 Precision Grinding Machine

4 Japan

M7312H Automatic Surface Grinding Machine

5 China

Okamoto OGM-250UEXB Cylindrical Grinder

1 Japan(Purchased 2006)

Manufacturing System

Mould Fitting Machines Qty. Origin

AQUAmate LS-120t 1 Hong Kong(Purchased 2005)

AQUAmate LS-200t 1 Hong Kong(Purchased 2006)

Manufacturing System

• In-house mould testing

• First trial dimension report provided

• 4 hours continuous test on request

• Sample parts provided

• Sampling video provided on request

Mould TestingHai Tian 86T Injection Machine

1 China

Hai Tian 160T Injection Machine

1 China

Hai Tian 300T Injection Machine

1 China

Toshiba 650T Injection Machine

1 Japan

OrfoRobert 2 China

Injection Machines Qty. Origin

TESA CMM MICRO-HITE 3D Measuring Equipment

1 Switzerland

Profile Project Equipment CM300-D 1 Taiwan

WILSON Hardness Instrument HT500 1 USA

Linear Measuring Equipment LH-600B 1 Japan

Profile Project Equipment LJ-A3000 1 Japan

Quality Control Equipment Qty. Origin

Manufacturing System

• ISO 9001 2000 Certified• DIN (Deutsche Industrie Norm) standards• IQC, IPQC and FQC procedures• In-house 2D and 3D Coordinate Measuring Machines (CMM)• Climate controlled QC Center• In-house hardness testing• Optical projector• QC reports

Quality System

New Machines Coming August, 2009

DEPO HC 2012 (5-Axis's CNC) 1 German

Gantry EAGLE 500 (EDM) 1 German OPS-ingersoll

Gantry EAGLE 1200 (EDM) 1 German OPS-ingersoll

HSC-machine SPEEDHAWK 550 (5-Axis's CNC)

1 German OPS-ingersoll

HSC-machine SPEEDHAWK 750 (5-Axis's CNC)

2 German OPS-ingersoll

Machines Qty. Origin

• Annual mould manufacturing capability: 2000 sets

• Capability of building moulds up to 60 tons

•Automatic mould manufacturing and logistics system

• Number of engineers: 400 Number of workers: 200

• Land Area – 40,000 m2 / 430,550 ft2

• Floor Area – 37,223 m2 / 400,665 ft2

• Plant Area – 15,887 m2 / 171,000 ft2

• Office Area – 4,782 m2 / 41,470 ft2

• Training Center Area – 3,300 m2 / 35,520 ft2

• Hotel Area – 3,512 m2 / 37,800 ft2• Part Design Center – 5,000 m2 /

53,800 ft2

New Zhu Hai Factory Will Open For Production September, 2009

Yang Gang Industrial AreaRen Tian, Fu Yong, Bao An DistrictShenzhen, 518103China

Phone: +86-755-2996-7108Fax: +86-755-2996-7708Email: [email protected]

Main Office located inShenzhen, China

North American Office

to open in 2010

German Office serving EuropeEmsteker Str. 13A49661 CloppenburgGermany

Phone: +49-4471-88-271-0Fax: +49-4471-88-271-

17Email: [email protected]