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Members from Europe, North America, and China Multi-cultural experience and understanding International Team President John Che Vice President of European Market Andre Bahlmann Vice President of North American Market Julia Yan
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Page 1: Maxuni Presentation 2009 Us New

Members from Europe, North America, and China

Multi-cultural experience and understanding

International Team

President John Che

Vice President of European MarketAndre Bahlmann

Vice President of North American Market

Julia Yan

Page 2: Maxuni Presentation 2009 Us New

•One project manager in charge of your project• Weekly progress updates for mold

manufacturing• Support to customers in English, German and

Chinese

North American Project Management Team

Project ManagerCindy Adkins

Project ManagerDan Leblanc

Project ManagerCici Ding

Page 3: Maxuni Presentation 2009 Us New
Page 4: Maxuni Presentation 2009 Us New

2008 Sales: 13 Million USD

Page 5: Maxuni Presentation 2009 Us New

2008 Sales: 420 Sets of Molds

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President and CEO: Mr. John Che

Main activities: Thermoplastic injection Mold manufacture

Number of Employees: 250

Marketing & Project Management: 16

Design & Technology Engineers: 80

QC Engineers: 10

Planning Engineers: 4

Mold Trial Engineers: 4

Purchasing Engineers: 6

Toolmakers: 110

Office Personnel: 20

Logistics Employees: 10

Number of Shifts: 3

Size of Shenzhen Facility: 3600 m² / 38,750 sq ft

Precision manufacturing system

Quality System Certificate: ISO 9001 2000

Company Details

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• Mold Size: Up to 12 tons

• Small, high precision parts• Complex Molds• Unscrewing Molds• Collapsible Cores• Multi-Cavity up to 48cav.

What We Can Do

Page 8: Maxuni Presentation 2009 Us New

We provide automotive molds

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We Provide Packaging Molds

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We Provide Molds for Other Industries

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We provide automotive molds

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We Provide Packaging Molds

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We Provide Molds for Other Industries

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We provide automotive molds

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We provide automotive molds

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Mold Tonnage Project Finished Time

1 TON 7-8 Weeks

3 TON 8-10 Weeks

5 TON 12-14 Weeks

Mold Tonnage Project Finished Time

1 TON 8-9 Weeks

3 TON 10-11 Weeks

5 TON 14-16 Weeks

Mold Manufacturing Lead Time Reference

Complex Mold

General Mold

Page 17: Maxuni Presentation 2009 Us New

Project Flow Chart

Quotation

Approval& P.O.

Design &Engineering

Design Check& Revision

DesignApproval

MoldConstruction

Mold Testing& Refinement

MoldApproval

FinalMold Test

PartSamples

DELIVERY

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ERP Manufacturing System Flow Chart

Page 19: Maxuni Presentation 2009 Us New

ERP Manufacturing System

We use personalized Enterprise Resource Planning (ERP) software, which is similar to SAP AG’s flagship platform ERP. These programs are being used by such companies as Porsche, Verizon Telcom, and Nissan.

All parts are bar-coded, and then scanned at each step of the manufacturing process. The ERP program ensures tracking for every part and person involved in the complete manufacturing process.

The ERP software integrates and controls:

Machine capacity planning

Manufacturing planning

Warehouse planning

Purchasing software (the software results in less lag time on project start times)

Quality Control (i.e. when Q.C. passes or fails a part).

The above information is integrated into the rest of the system. The system instantly updates the machine planning capacity, manufacturing planning, purchasing planning (repurchasing if required), and warehouse planning (location tracking all components of every mould). Changes required by the customer are updated and integrated by the system, flagging potential delays for finishing the product on schedule. If delays are expected, the system can give parts a priority status. Automatic tracking, reporting, and correcting deviations in projected timelines allows us to hit our T1 target date 96% of the time; averaging over 700 moulds built per year.

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Manufacturing and Process Design

Every mold component is manufactured according to the 2D part drawing and meets tolerance requirements

Each manufacturing process is developed according to its own design Rough Milling CNC EDM Wire Cutting Polishing Mold fitting Mold Trial

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North American engineering standards Complete in-house design facility 3D Mold Design CAD/CAM Software: UniGraphics/Solidworks/ Pro-E/ AutoCAD/Catia/etc. Manufacturing process analysis before steel cut Mold Flow analysis software Quotations provided with preliminary mold design layout drawings Drawings updated and confirmed before the design stage

Engineering System

Page 22: Maxuni Presentation 2009 Us New

We use the steel that suits the tool:P20, P20HH, H13, NAK80420ss , Moldmax , etc.

We have experience with plastic: PP,PC, ABS, POM, PPS, TPE, 10% to 50% GF PA66, PEEK, etc.

We are familiar with all major hot runner systems: Mold Master, Synventive, Husky, Incoe, Mastip, Yudo, etc.

We are familiar with surface finishing standard: SPI standard, Mold-Tech Texture Equivalent, VDI, etc.

Page 23: Maxuni Presentation 2009 Us New

Annual Mold manufacturing capability: 2000 sets

Capability of building Molds up to 50 tons

Automatic Mold manufacturing and logistics system

Number of engineers: 400 Number of workers: 300

Land Area – 40,000 m2 / 430,550 sq ft Plant Area – 15,887 m2 / 171,000 sq ft Office Area – 4,782 m2 / 41,470 sq ft

Training Center Area – 3,300 m2 / 35,520 sq ft Hotel Area – 3,512 m2 / 37,800 sq ft Part Design Center – 5,000 m2 / 53,800 sq ft

New Zhu Hai Factory Will Open For Production in October, 2009

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Zhuhai Factory with Advanced Automated Flexible Manufacturing System

Completely automated logistics, storage, and manufacturing system

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New Machines Coming August, 2009

DEPO HC 2012 (3 simultaneous & 1 adjustable axis)

1 German

Gantry EAGLE 500 (EDM) 1 German OPS-ingersoll

Gantry EAGLE 1200 (EDM) 1 German OPS-ingersoll

HSC-machine SPEEDHAWK 550 (5-Axis's CNC) 1 German OPS-ingersoll

HSC-machine SPEEDHAWK 750 (5-Axis's CNC) 2 German OPS-ingersoll

DEPO Mill2012(5 axis) 1 German

DEPO HF2012 (5 simultaneous & 2 adjustable axis)

1 German

DEPO VC3016 (5 simultaneous & 1 adjustable axis)

1 German

DEPO VF3016 (5-Axis's CNC) 1 German

Machines Qty. Origin

Page 26: Maxuni Presentation 2009 Us New

MORI-SEIKI NVD4000 DCG 1 Japan(Purchased 2006)

MORI-SEIKI NVD5000 Alpha 1(High speed milling – up to 20,000 RPM)

2 Japan(Purchased 2005)

HARDINGE VMC800II 6 USA (3 Purchased 2005)

HARDINGE VMC1250II 1 USA (Purchased 2006)

Extrem DH1000 Gun Drill 1 Hong Kong (Purchased 2007)

CNC Milling Machines Qty. Origin

ShenZhen Factory Equipment List

Page 27: Maxuni Presentation 2009 Us New

CHARMILLES ROBOFORM 35PWith EROWA tool changing system

2 Switzerland(Purchased 2006)

ACTSPARK SE1 1 Switzerland

DE-650 1 Taiwan

DE-432 6 Taiwan

EDM Machines Qty. Origin

ShenZhen Factory Equipment List

Page 28: Maxuni Presentation 2009 Us New

CHARMILLES ROBOFIL380 1 Switzerland

SuSanGuang 7725 2 China

HuaFang 7732 1 China

HuaFang 7740 2 China

HuaFang 7750 1 China

Wire Cutting Machines Qty. Origin

Machining Centers Qty. OriginYSG-614 Precision Grinding Machine

4 Japan

M7312H Automatic Surface Grinding Machine

5 China

Okamoto OGM-250UEXB Cylindrical Grinder

1 Japan(Purchased 2006)

ShenZhen Factory Equipment List

Page 29: Maxuni Presentation 2009 Us New

Mold Fitting Machines Qty. Origin AQUAmate LS-120t 1 Hong Kong

(Purchased 2005)

AQUAmate LS-200t 1 Hong Kong(Purchased 2006)

ShenZhen Factory Equipment List

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In-house Mold testing Sampling with process report provided 4 hours continuous test on request Mold trial video with final molding

parameter provided

Mold TestingHai Tian 86T Injection Machine 1 China

Hai Tian 160T Injection Machine

1 China

Hai Tian 300T Injection Machine

1 China

Toshiba 650T Injection Machine 1 Japan

Orfo Robot 2 China

Injection Machines Qty. Origin

Page 31: Maxuni Presentation 2009 Us New

TESA CMM MICRO-HITE 3D Measuring Equipment

1 Switzerland

Profile Project Equipment CM300-D 1 Taiwan

WILSON Hardness Instrument HT500 1 USA

Linear Measuring Equipment LH-600B 1 Japan

Profile Project Equipment LJ-A3000 1 Japan

Quality Control Equipment Qty. Origin

Quality Control System

ISO 9001 2000 Certified AISI standards IQC, IPQC and FQC procedures

Incoming material quality control In-progress quality control Steel hardness check Molding samples inspection and QC

report Mold final quality control

Page 32: Maxuni Presentation 2009 Us New

Maxuni’s Primary Customers

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Maxuni’s Primary Customers

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Yang Gang Industrial AreaRen Tian, Fu Yong, Bao An DistrictShenzhen, 518103China

Phone: +86-755-2996-7108Fax: +86-755-2996-7708Email:

[email protected]

Main Office located inShenzhen, China

German Office serving Europe

Emsteker Str. 13A49661 CloppenburgGermany

Phone: +49-4471-88-271-0Fax: +49-4471-88-271-17Email:

[email protected]

Marketing Design & Confirmation Project Management After-Sale Service

North American Office to open in 2010