8/22/2019 KPI-MECH-1st WK
1/13
Productivity
Available
Labour
Hours
Actual
Hours%
Estimated
Hours
Actual
Hours%
Lab.Utilisation X Effi.
100
Estmiated
Hours of
completed
jobs(excluding
unplanned)
Estimated
time of all
jobs
%
Preventive
Maintenanc
e Routine
Hours
Avail
Labo
Hou
1RAW MILLS & STACKER
RECLAIMER SECTION230.00 230.00 100.00 226.00 230.00 98.26 98.26 226.00 226.00 100.00 152.00 230
2PYRO & COAL MILL,
HANDLING SECTION381.00 381.00 100.00 371.00 381.00 97.38 97.38 371.00 371.00 100.00 338.00 381
3CEMENT MILLS & PACKING
PLANT SECTION215.00 215.00 100.00 215.00 215.00 100.00 100.00 215.00 215.00 100.00 130.00 215
4WORKSHOP & WATER
WORKS191.50 191.50 100.00 186.50 191.50 97.39 97.39 186.50 186.50 100.00
5 PROJECT & DEVELOPMENTWORKS
835.00 835.00 100.00 1100.00 1236.00 89.00 89.00
6 AUTO GARAGE 79.00 79.00 100.00 104.00 110.00 94.55 94.55 93.00 93.00 100.00 31.00 110
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
KEY PERFORMANCE INDICATORS - Maintenance Dept.
FIRST WEEK OF 2012
MECHANICAL DEPT.
PMR
Sl.No DESCRIPTION
Plan AttainmentLabour Utilisation Efficiency
8/22/2019 KPI-MECH-1st WK
2/13
Labour Utilization(%) = Actual Labour Hours on work orders/Available Labour Hours X 100
Sl. No NamesAvailable Labour
hours
Actual Labour
Hours(Work
Orders)
Labour Utilization(%)
1 Sandeep Singh 0 0
2 Pillai 39.5 39.5
3 Bhanu Pratap 39.5 39.5
4 Ramana Reddy 39.5 39.5
5 Hanumath Reddy 39.5 39.5
6 Abu Backer 45.5 45.5
7 Jose 39.5 39.5
8 Bhukya Sreenu 39.5 39.5
9 Assan 39.5 39.5
10 Vallabha Rao 39.5 39.511 Moinuddin 39.5 39.5
12 Babu Kumar 64.5 64.5
13 Chendra Sekhar 39.5 39.5
14 Dhanesh Gupta 71 71
15 Naresh Rauth 39.5 39.5
16 Anil 64.5 64.5
17 Saleem 64.5 64.5
18 Rajiman 39.5 39.5
20 Prasannan 39.5 39.5
21 Jamshid 39.5 39.522 Firoz Khan 39.5 39.5
23 Radha Krishna 39.5 39.5
24 Shabir ali 78 78
25 Iqbal Basha 78 78
26 Rajesh Kumar Kusva 78 78
27 Ansari 78 78
28 Murali Dharan 74 74
29 Ajmal Basha 74 74
30 Jelaludhin 74 74
31 Babu Babi 74 74
32 Paswan 39.5 39.5
33 Ramesh 39.5 39.5
34 Asraf 39.5 39.5
35 Suru Kumar 39.5 39.5
36 Musthafa 65.5 65.5
37 Mahindra 39.5 39.5
38 Murthy 39.5 39.5
39 Ramakrishna 39.5 39.5
40 Rajesh yadav 39.5 39.5
Total 1931.5 1931.5
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
MECHANICAL DEPT KEY PERFORMANCE INDICATORS - KPI
FIRST WEEK OF 2012
100.00%
8/22/2019 KPI-MECH-1st WK
3/13
Sl
No
. Job Type
Estimated
Hours
Actual
Hours
Job
Comple
ted
RAW MILLS & STACKER RECLAIMER SECTION
1 BC-7 drive gearbox internals inspection & oil replacement work PM 12 13.5 Yes
2 RM-1&2 O-sepa fan impeller inspection work PM 12 12 Yes
3 RM-1 LCD choked slots cleaning work(with gas cut) Repair 8.5 8.5 Yes
4 RABh 4th module RAL rotor replacement & module inside inspection work PM 34 34 Yes
5 Storage weigh feeder head pulley bearings greasing work PM 12 12 Yes
6 Dump hopper no-4 tyre stopper pipe fixing and full welding work Repair 10 10 Yes
7 Rawmill hot air duct insulation work Repair 34 34 Yes
8 Raw mill -1 cyclone Patch up work Repair 17.5 17.5 Yes
9 Raw mill-1 Girth gear FLR unit replacing work. Repair 8 8 Yes
10 Bridge reclaimer Scrapper chain buckets fixing bolts removing and new bolts fixing work. PM 22 24.5 Yes
11 Raw mill-2 pressing side main gearbox lub system filters cleaning. PM 10 10 Yes
12 General Maintenance:-
1.RM-1&2 slide shoe bearings visual checking PM 4 4 Yes
2.Rawmill area checklist & general maintenance works PM 24 24 Yes
4.Rawmill area house keeping done PM 18 18 Yes
226 230
PYRO & COAL MILL, HANDLING SECTION
1Alternate fuel feeding hopper & pin gates fabrication and Erection Work at Preheater Second
Floor.PM
60 68 Yes
2 Alternate fuel Feeding system Hopper platform with hand railing & monkey ladder . PM 56 56 yes
3 Alternate fuel feeding Belt conveyor top skirt board fabrication and fixing work PM 68 68 Yes
4 Alternate fuel feeding belt conveyor discharge flap fabrication and fixing work PM 66 68 Yes
5 Spare Air blasters reconditioning work. Repair 25.5 25.5 Yes
6 Coal Mill maintenance :-
Coal mill Auxiliary Drive Alignment work PM 6 6 Yes
Coal Crusher Grizzly bar gap adjustment work. Repair 15 15 yes
Coal mill apron weigh feeder maintenance work PM 8 8 Yes
7 General Maintenance:- Yes
1. Kiln all Tyres lubricated PM 6 6 Yes2. Cooler Drives Chain lubricated PM 6 6 Yes
3. En-mass conveyors chain condition inspected&missed chain pins circlips refixed. PM 12 12 Yes
4.DDPC-1 chain condition inspection 4 4
5. Compressors Suction Filter & Cooler cleaned PM 6 6 Yes
6. K.C. & P.C. Roots Blowers Suction Filters cleaned PM 10 10 Yes
7. Silo bottom & Pre-heater top Blowers Suction Filters cleaned. PM 10 10 Yes
8. Kiln Supporting Rollers Bearings Oil Seals lubricated. PM 10 10 Yes
9. Air blaster Quick exhaust valves replaced & Overhauled Repair 2.5 2.5 Yes
371 381
CEMENT MILLS & PACKING PLANT SECTION
1 Cement mill-2 Girth gear Bolts 3 nos to be replaced with new. Repair 12.5 12.5 Yes
2 Cement mill-2 Girth Gear Guard Supports fixing. Repair 13 13 Yes
3 Cement mill -2 Inlet Chute Patch up work. Repair 17 17 Yes
4 Gypsum Belt conveyor travel Drive input coupling rubber bushes & Bolts replacing work PM 8 8 Yes
5 Cement mill-1 Outlet water spray system inspection work PM 5 5 Yes
6 Cement mill-1 Inlet Chute worn out plate replacement. Repair 34 34 Yes
7 Cement mill-1 O-Sepa Inspection PM 5 5 Yes
8 Spare Dosing Valve maintenance work and House keeping. PM 8.5 8.5 Yes
9 Cement mill area check list work and general maintenance works PM 21.5 21.5 Yes
Packing Plant:
1 Roto Packing and auto packer Schedule maintenance works. PM 34 34 Yes
2 Silo 1&2 Extraction chutes Jam cleaning work. Repair 8.5 8.5 Yes
3 preparatory works for packing plant maintenance works. PM 5.5 5.5 Yes
4 Roto Packing and auto packer Schedule maintenance works. PM 20 20 Yes
5 Bulk loading Bucket elevator Belt joint bottom side rubber jointing work PM 14 14 Yes
6 Packing plant area house keeping PM 8.5 8.5 Yes
215 215
WORKSHOP & WATER WORKS
1 Hydra gearbox cover drilling and tapping 8.5 8.5 Yes
2 Clinker breaker hammer pin washer machining 17 19 Yes
3 Material handling trolley pin and bushes machining 17 17 Yes
4 Cement mill door bolt threading work 17 17 Yes
5 Connectors machining for src hopper 8.5 8.5 Yes
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
MECHANICAL DEPT. KEY PERFORMANCE INDICATORS - KPI
FIRST WEEK OF 2012
Efficiency (%) = Estimated Time of completed Jobs / Actual Time of Completed Jobs
8/22/2019 KPI-MECH-1st WK
4/13
Sl
No
. Job Type
Estimated
Hours
Actual
Hours
Job
Comple
ted
6 Bogie Wheel welding work. 17 20 Yes
7 Cooler track wheels welding work 14 14 Yes
8 Clinker breaker hammer pins washers preparation work 8.5 8.5 Yes
9 Plumbing works at workers & staff colony 79 79 Yes
186.5 191.5
PROJECT & DEVELOPMENT WORKS
1 Paper Bags Go down opening Covering clading fabrication and erection work. Development 200 56 No
2 SRC clinker tank and accessories erection work Project 720 796 Yes
4 SRC clinker tank approaching stair case fabrication & erection Project 350 347.5 No
5 Rejects clinker discharge pipe dismantling work & feed pipe erection work Project 280 330 Yes
6 CSP top roof openings sheeting work Development 100 110 Yes7 SRC Clinker tank Civil structure side cladding work. Development 150 89.5 No
1100 1236
AUTO GARAGE
1 General Maintenance PM 28 28 Yes
2 Hydra engine overhauling work Repair 62 68 Yes
3 Cat loader engine oil and filters treplacement PM 3 3 Yes
4 Man truck left side door handle replacement work Unplanned 3 3 Yes
5 Man truck 21475 rear axle repair work Unplanned 3 3 Yes
6 Man truck 21475 rear type puncure Unplanned 5 5 Yes
8/22/2019 KPI-MECH-1st WK
5/13
Efficiency
97.39
100.00
97.38
98.26
8/22/2019 KPI-MECH-1st WK
6/13
Efficiency
94.55
89.00
8/22/2019 KPI-MECH-1st WK
7/13
Sl.No Section Labour Utilisation Efficiency Productivity
1 RAW MILLS & STACKER RECLAIMER SECTION 100.00 98.26 98.26
2 PYRO & COAL MILL, HANDLING SECTION 100.00 97.38 97.38
3 CEMENT MILLS & PACKING PLANT SECTION 100.00 100.00 100.00
4 WORKSHOP & WATER WORKS 100.00 97.39 97.39
5 PROJECT & DEVELOPMENT WORKS 100.00 89.00 89.00
6 AUTO GARAGE 100.00 94.55 94.55
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
MECHANICAL DEPT.KEY PERFORMANCE INDICATORS - KPI
FIRST WEEK OF 2012
Productivity
Productivity(%) = 100
Labour Utilisation X Efficiency
8/22/2019 KPI-MECH-1st WK
8/13
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Complet
ed Plan Attainment
RAW MILLS & STACKER RECLAIMER SECTION
1 BC-7 drive gearbox internals inspection & oil replacement work PM 12 13.5 Yes
2 RM-1&2 O-sepa fan impeller inspection work PM 12 12 Yes3 RM-1 LCD choked slots cleaning work(with gas cut) Repair 8.5 8.5 Yes
4 RABh 4th module RAL rotor replacement & module inside inspection work PM 34 34 Yes
5 Storage weigh feeder head pulley bearings greasing work PM 12 12 Yes
6 Dump hopper no-4 tyre stopper pipe fixing and full welding work Repair 10 10 Yes
7 Rawmill hot air duct insulation work Repair 34 34 Yes
8 Raw mill -1 cyclone Patch up work Repair 17.5 17.5 Yes
9 Raw mill-1 Girth gear FLR unit replacing work. Repair 8 8 Yes
10Bridge reclaimer Scrapper chain buckets fixing bolts removing and new bolts fixing work.
PM 22 24.5 Yes
11 Raw mill-2 pressing side main gearbox lub system filters cleaning. PM 10 10 Yes
12 General Maintenance:-
1.RM-1&2 slide shoe bearings visual checking PM 4 4 Yes
2.Rawmill area checklist & general maintenance works PM 24 24 Yes
4.Rawmill area house keeping done PM 18 18 Yes
PYRO & COAL MILL, HANDLING SECTION
1Alternate fuel feeding hopper & pin gates fabrication and Erection Work at Preheater
Second Floor.PM
60 68 Yes
2 Alternate fuel Feeding system Hopper platform with hand railing & monkey ladder .PM 56 56
yes
3 Alternate fuel feeding Belt conveyor top skirt board fabrication and fixing work PM 68 68 Yes
4 Alternate fuel feeding belt conveyor discharge flap fabrication and fixing work PM 66 68 Yes
5 Spare Air blasters reconditioning work. Repair 25.5 25.5 Yes
6 Coal Mill maintenance :-
Coal mill Auxiliary Drive Alignment work PM 6 6 Yes
Coal Crusher Grizzly bar gap adjustment work. Repair 15 15 yes
Coal mill apron weigh feeder maintenance work PM 8 8 Yes
7 General Maintenance:- Yes
1. Kiln all Tyres lubricated PM 6 6 Yes
2. Cooler Drives Chain lubricated PM 6 6 Yes
3. En-mass conveyors chain condition inspected&missed chain pins circlips refixed. PM 12 12 Yes
4.DDPC-1 chain condition inspection 4 4
5. Compressors Suction Filter & Cooler cleaned PM 6 6 Yes
6. K.C. & P.C. Roots Blowers Suction Filters cleaned PM 10 10 Yes
7. Silo bottom & Pre-heater top Blowers Suction Filters cleaned. PM 10 10 Yes
8. Kiln Supporting Rollers Bearings Oil Seals lubricated. PM 10 10 Yes
9. Air blaster Quick exhaust valves replaced & Overhauled Repair 2.5 2.5 Yes
CEMENT MILLS & PACKING PLANT SECTION
1 Cement mill-2 Girth gear Bolts 3 nos to be replaced with new. Repair 12.5 12.5 Yes
2 Cement mill-2 Girth Gear Guard Supports fixing. Repair 13 13 Yes
3 Cement mill -2 Inlet Chute Patch up work. Repair 17 17 Yes4 Gypsum Belt conveyor travel Drive input coupling rubber bushes & Bolts replacing work PM 8 8 Yes
5 Cement mill-1 Outlet water spray system inspection work PM 5 5 Yes
6 Cement mill-1 Inlet Chute worn out plate replacement. Repair 34 34 Yes
7 Cement mill-1 O-Sepa Inspection PM 5 5 Yes
8 Spare Dosing Valve maintenance work and House keeping. PM 8.5 8.5 Yes
9 Cement mill area check list work and general maintenance works PM 21.5 21.5 Yes
Packing Plant:
1 Roto Packing and auto packer Schedule maintenance works. PM 34 34 Yes
2 Silo 1&2 Extraction chutes Jam cleaning work. Repair 8.5 8.5 Yes
3 preparatory works for packing plant maintenance works. PM 5.5 5.5 Yes
4 Roto Packing and auto packer Schedule maintenance works. PM 20 20 Yes
5 Bulk loading Bucket elevator Belt joint bottom side rubber jointing work PM 14 14 Yes
6 Packing plant area house keeping PM 8.5 8.5 Yes
WORKSHOP & WATER WORKS
1 Hydra gearbox cover drilling and tapping 8.5 8.5 Yes
2 Clinker breaker hammer pin washer machining 17 19 Yes
3 Material handling trolley pin and bushes machining 17 17 Yes
4 Cement mill door bolt threading work 17 17 Yes
FIRST WEEK OF 2012
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
Plan Attainment (%) = Estimated Time of completed Jobs excluding unplanned works / Estimated Time of all Jobs
MECHANICAL DEPT.KEY PERFORMANCE INDICATORS - KPI
226 x 100
226
= 100
215 x 100
215
= 100
371 x 100
371
= 100
186.5 x 100
8/22/2019 KPI-MECH-1st WK
9/13
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Complet
ed Plan Attainment
5 Connectors machining for src hopper 8.5 8.5 Yes
6 Bogie Wheel welding work. 17 20 Yes
7 Cooler track wheels welding work 14 14 Yes
8 Clinker breaker hammer pins washers preparation work 8.5 8.5 Yes
9 Plumbing works at workers & staff colony 79 79 Yes
PROJECT & DEVELOPMENT WORKS
1 Paper Bags Go down opening Covering clading fabrication and erection work. Developm 200 56 No
2 SRC clinker tank and accessories erection work Project 720 796 Yes
4 SRC clinker tank approaching stair case fabrication & erection Project 350 347.5 No
5 Rejects clinker discharge pipe dismantling work & feed pipe erection work Project 280 330 Yes
6 CSP top roof openings sheeting work Developm 100 110 Yes
7 SRC Clinker tank Civil structure side cladding work. Developm 150 89.5 No
AUTO GARAGE
1 General Maintenance PM 28 28 Yes
2 Hydra engine overhauling work Repair 62 68 Yes
3 Cat loader engine oil and filters treplacement PM 3 3 Yes
4 Man truck left side door handle replacement work Unplanned 3 3 Yes
5 Man truck 21475 rear axle repair work Unplanned 3 3 Yes
6 Man truck 21475 rear type puncure Unplanned 5 5 Yes
186.5
= 100
93 x 100
93
= 100
8/22/2019 KPI-MECH-1st WK
10/13
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Complet
ed P.M.R(%)
RAW MILLS & STACKER RECLAIMER SECTION
1 BC-7 drive gearbox internals inspection & oil replacement work PM 12 13.5 Yes2 RM-1&2 O-sepa fan impeller inspection work PM 12 12 Yes
3 RM-1 LCD choked slots cleaning work(with gas cut) Repair 8.5 8.5 Yes
4 RABh 4th module RAL rotor replacement & module inside inspection work PM 34 34 Yes
5 Storage weigh feeder head pulley bearings greasing work PM 12 12 Yes
6 Dump hopper no-4 tyre stopper pipe fixing and full welding work Repair 10 10 Yes
7 Rawmill hot air duct insulation work Repair 34 34 Yes
8 Raw mill -1 cyclone Patch up work Repair 17.5 17.5 Yes
9 Raw mill-1 Girth gear FLR unit replacing work. Repair 8 8 Yes
10 Bridge reclaimer Scrapper chain buckets fixing bolts removing and new bolts fixing work. PM 22 24.5 Yes
11 Raw mill-2 pressing side main gearbox lub system filters cleaning. PM 10 10 Yes
12 General Maintenance:-
1.RM-1&2 slide shoe bearings visual checking PM 4 4 Yes
2.Rawmill area checklist & general maintenance works PM 24 24 Yes
4.Rawmill area house keeping done PM 18 18 Yes
PYRO & COAL MILL, HANDLING SECTION
1 Alternate fuel feeding hopper & pin gates fabrication and Erection Work at Preheater PM 60 68 Yes
2 Alternate fuel Feeding system Hopper platform with hand railing & monkey ladder . PM 56 56 yes
3 Alternate fuel feeding Belt conveyor top skirt board fabrication and fixing work PM 68 68 Yes
4 Alternate fuel feeding belt conveyor discharge flap fabrication and fixing work PM 66 68 Yes
5 Spare Air blasters reconditioning work. Repair 25.5 25.5 Yes
6 Coal Mill maintenance :-
Coal mill Auxiliary Drive Alignment work PM 6 6 Yes
Coal Crusher Grizzly bar gap adjustment work. Repair 15 15 yes
Coal mill apron weigh feeder maintenance work PM 8 8 Yes
7 General Maintenance:- Yes
1. Kiln all Tyres lubricated PM 6 6 Yes
2. Cooler Drives Chain lubricated PM 6 6 Yes
3. En-mass conveyors chain condition inspected&missed chain pins circlips refixed. PM 12 12 Yes
4.DDPC-1 chain condition inspection 4 4
5. Compressors Suction Filter & Cooler cleaned PM 6 6 Yes
6. K.C. & P.C. Roots Blowers Suction Filters cleaned PM 10 10 Yes
7. Silo bottom & Pre-heater top Blowers Suction Filters cleaned. PM 10 10 Yes
8. Kiln Supporting Rollers Bearings Oil Seals lubricated. PM 10 10 Yes
9. Air blaster Quick exhaust valves replaced & Overhauled Repair 2.5 2.5 Yes
371 381
CEMENT MILLS & PACKING PLANT SECTION
1 Cement mill-2 Girth gear Bolts 3 nos to be replaced with new. Repair 12.5 12.5 Yes
2 Cement mill-2 Girth Gear Guard Supports fixing. Repair 13 13 Yes
3 Cement mill -2 Inlet Chute Patch up work. Repair 17 17 Yes
4 Gypsum Belt conveyor travel Drive input coupling rubber bushes & Bolts replacing work PM 8 8 Yes
5 Cement mill-1 Outlet water spray system inspection work PM 5 5 Yes
6 Cement mill-1 Inlet Chute worn out plate replacement. Repair 34 34 Yes7 Cement mill-1 O-Sepa Inspection PM 5 5 Yes
8 Spare Dosing Valve maintenance work and House keeping. PM 8.5 8.5 Yes
9 Cement mill area check list work and general maintenance works PM 21.5 21.5 Yes
Packing Plant:
1 Roto Packing and auto packer Schedule maintenance works. PM 34 34 Yes
2 Silo 1&2 Extraction chutes Jam cleaning work. Repair 8.5 8.5 Yes
3 preparatory works for packing plant maintenance works. PM 5.5 5.5 Yes
4 Roto Packing and auto packer Schedule maintenance works. PM 20 20 Yes
5 Bulk loading Bucket elevator Belt joint bottom side rubber jointing work PM 14 14 Yes
6 Packing plant area house keeping PM 8.5 8.5 Yes
215 215
WORKSHOP & WATER WORKS
1 Hydra gearbox cover drilling and tapping 8.5 8.5 Yes
2 Clinker breaker hammer pin washer machining 17 19 Yes3 Material handling trolley pin and bushes machining 17 17 Yes
4 Cement mill door bolt threading work 17 17 Yes
5 Connectors machining for src hopper 8.5 8.5 Yes
6 Bogie Wheel welding work. 17 20 Yes
7 Cooler track wheels welding work 14 14 Yes
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
MECHANICAL DEPT.KEY PERFORMANCE INDICATORS - KPI
FIRST WEEK OF 2012
PMR
Preventive Maint. Routine Hrs
Available Labour Hoursx 100PMR =
152 x 100
230
= 66.09
338 x 100
381
= 88.71
130 x 100
215
= 60.46
8/22/2019 KPI-MECH-1st WK
11/13
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Complet
ed P.M.R(%)
8 Clinker breaker hammer pins washers preparation work 8.5 8.5 Yes
9 Plumbing works at workers & staff colony 79 79 Yes
186.5 191.5
PROJECT & DEVELOPMENT WORKS
1 Paper Bags Go down opening Covering clading fabrication and erection work. Developmen 200 56 No
2 SRC clinker tank and accessories erection work Project 720 796 Yes
4 SRC clinker tank approaching stair case fabrication & erection Project 350 347.5 No
5 Rejects clinker discharge pipe dismantling work & feed pipe erection work Project 280 330 Yes
6 CSP top roof openings sheeting work Developmen 100 110 Yes
7 SRC Clinker tank Civil structure side cladding work. Developmen 150 89.5 No
1100 1236AUTO GARAGE
1 General Maintenance PM 28 28 Yes
2 Hydra engine overhauling work Repair 62 68 Yes
3 Cat loader engine oil and filters treplacement PM 3 3 Yes
4 Man truck left side door handle replacement work Unplanned 3 3 Yes
5 Man truck 21475 rear axle repair work Unplanned 3 3 Yes
6 Man truck 21475 rear type puncure Unplanned 5 5 Yes
104 110
31 x 100
110
= 28.18
8/22/2019 KPI-MECH-1st WK
12/13
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Completed Unplanned(%)
RAW MILLS & STACKER RECLAIMER SECTION
1 BC-7 drive gearbox internals inspection & oil replacement work PM 12 13.5 Yes2 RM-1&2 O-sepa fan impeller inspection work PM 12 12 Yes
3 RM-1 LCD choked slots cleaning work(with gas cut) Repair 8.5 8.5 Yes
4 RABh 4th module RAL rotor replacement & module inside inspection work PM 34 34 Yes
5 Storage weigh feeder head pulley bearings greasing work PM 12 12 Yes
6 Dump hopper no-4 tyre stopper pipe fixing and full welding work Repair 10 10 Yes
7 Rawmill hot air duct insulation work Repair 34 34 Yes
8 Raw mill -1 cyclone Patch up work Repair 17.5 17.5 Yes
9 Raw mill-1 Girth gear FLR unit replacing work. Repair 8 8 Yes
10 Bridge reclaimer Scrapper chain buckets fixing bolts removing and new bolts fixing work. PM 22 24.5 Yes
11 Raw mill-2 pressing side main gearbox lub system filters cleaning. PM 10 10 Yes
12 General Maintenance:-
1.RM-1&2 slide shoe bearings visual checking PM 4 4 Yes
2.Rawmill area checklist & general maintenance works PM 24 24 Yes
4.Rawmill area house keeping done PM 18 18 Yes
PYRO & COAL MILL, HANDLING SECTION
1 Alternate fuel feeding hopper & pin gates fabrication and Erection Work at Preheater PM 60 68 Yes
2 Alternate fuel Feeding system Hopper platform with hand railing & monkey ladder . PM 56 56 yes
3 Alternate fuel feeding Belt conveyor top skirt board fabrication and fixing work PM 68 68 Yes
4 Alternate fuel feeding belt conveyor discharge flap fabrication and fixing work PM 66 68 Yes
5 Spare Air blasters reconditioning work. Repair 25.5 25.5 Yes
6 Coal Mill maintenance :-
Coal mill Auxiliary Drive Alignment work PM 6 6 Yes
Coal Crusher Grizzly bar gap adjustment work. Repair 15 15 yes
Coal mill apron weigh feeder maintenance work PM 8 8 Yes
7 General Maintenance:- Yes
1. Kiln all Tyres lubricated PM 6 6 Yes
2. Cooler Drives Chain lubricated PM 6 6 Yes
3. En-mass conveyors chain condition inspected&missed chain pins circlips refixed. PM 12 12 Yes
4.DDPC-1 chain condition inspection 4 4
5. Compressors Suction Filter & Cooler cleaned PM 6 6 Yes
6. K.C. & P.C. Roots Blowers Suction Filters cleaned PM 10 10 Yes
7. Silo bottom & Pre-heater top Blowers Suction Filters cleaned. PM 10 10 Yes
8. Kiln Supporting Rollers Bearings Oil Seals lubricated. PM 10 10 Yes
9. Air blaster Quick exhaust valves replaced & Overhauled Repair 2.5 2.5 Yes
CEMENT MILLS & PACKING PLANT SECTION
1 Cement mill-2 Girth gear Bolts 3 nos to be replaced with new. Repair 12.5 12.5 Yes
2 Cement mill-2 Girth Gear Guard Supports fixing. Repair 13 13 Yes
3 Cement mill -2 Inlet Chute Patch up work. Repair 17 17 Yes
4 Gypsum Belt conveyor travel Drive input coupling rubber bushes & Bolts replacing work PM 8 8 Yes
5 Cement mill-1 Outlet water spray system inspection work PM 5 5 Yes
6 Cement mill-1 Inlet Chute worn out plate replacement. Repair 34 34 Yes7 Cement mill-1 O-Sepa Inspection PM 5 5 Yes
8 Spare Dosing Valve maintenance work and House keeping. PM 8.5 8.5 Yes
9 Cement mill area check list work and general maintenance works PM 21.5 21.5 Yes
Packing Plant:
1 Roto Packing and auto packer Schedule maintenance works. PM 34 34 Yes
2 Silo 1&2 Extraction chutes Jam cleaning work. Repair 8.5 8.5 Yes
3 preparatory works for packing plant maintenance works. PM 5.5 5.5 Yes
4 Roto Packing and auto packer Schedule maintenance works. PM 20 20 Yes
5 Bulk loading Bucket elevator Belt joint bottom side rubber jointing work PM 14 14 Yes
6 Packing plant area house keeping PM 8.5 8.5 Yes
WORKSHOP & WATER WORKS
1 Hydra gearbox cover drilling and tapping 8.5 8.5 Yes
2 Clinker breaker hammer pin washer machining 17 19 Yes3 Material handling trolley pin and bushes machining 17 17 Yes
4 Cement mill door bolt threading work 17 17 Yes
5 Connectors machining for src hopper 8.5 8.5 Yes
6 Bogie Wheel welding work. 17 20 Yes
7 Cooler track wheels welding work 14 14 Yes
0 x 100
226
= 0
0 x 100
371
= 0
0 x 100
215
= 0
0 x 100
186.5
= 0
PIONEER CEMENT INDUSTRIES LLC, RAK, UAE
MECHANICAL DEPT.KEY PERFORMANCE INDICATORS - KPI
FIRST WEEK OF 2012
UNPLANNED
Unplanned % =Actual hours on completed unplanned work orders
Estimated hours on all completed work ordersX 100
8/22/2019 KPI-MECH-1st WK
13/13
Sl
No. Job Type
Estimated
Hours
Actual
Hours
Job
Completed Unplanned(%)
8 Clinker breaker hammer pins washers preparation work 8.5 8.5 Yes
9 Plumbing works at workers & staff colony 79 79 Yes
PROJECT & DEVELOPMENT WORKS
1 Paper Bags Go down opening Covering clading fabrication and erection work. Developme 200 56 No
2 SRC clinker tank and accessories erection work Project 720 796 Yes
4 SRC clinker tank approaching stair case fabrication & erection Project 350 347.5 No
5 Rejects clinker discharge pipe dismantling work & feed pipe erection work Project 280 330 Yes
6 CSP top roof openings sheeting work Developme 100 110 Yes
7 SRC Clinker tank Civil structure side cladding work. Developme 150 89.5 No
AUTO GARAGE
1 General Maintenance PM 28 28 Yes
2 Hydra engine overhauling work Repair 62 68 Yes
3 Cat loader engine oil and filters treplacement PM 3 3 Yes
4 Man truck left side door handle replacement work Unplanned 3 3 Yes
5 Man truck 21475 rear axle repair work Unplanned 3 3 Yes
6 Man truck 21475 rear type puncure Unplanned 5 5 Yes
11 x 100
104
= 10.6