How To Lose Weight Using Lean Six Sigma Project Storyboard Example
Jul 26, 2015
How To Lose Weight Using Lean Six Sigma
Project Storyboard Example
Operational Definitions• Average Daily Calorie Intake (ACDI): The average number of calories
consumed daily over a week
• Body Mass Index (BMI): BMI is a general, but not specific, indicator of body fatness
• Calorie Zones: The calories consumed by time of day. Z1: breakfast & mid-morning; Z2: lunch & mid-afternoon; and Z3: dinner & evening
• Calories: The number of documented calories obtained from the “nutritional facts label” on food containers or from weighing individual items (e.g. meats, vegetables, etc.) to determine the estimated calorie values
• Exercise Calories: The estimated number of calories expended during exercise
Project Results Summary
Project Wins
• Weight loss of 16 pounds (21 pounds from Jan/Feb)
• BMI under 25
• Established regular exercise routines
• Reduced waist size by about 3”
• Reduced pant waist size by 2”
• Body fat now 1.5% less
DMAIC Approach• Used Jan-to-May weight data and VOC to establish weight loss
project criteria
• Established moderate diet and exercise change goals during an extended Measure Phase
• Weight loss % was on target, however, it was not meeting the overall weight reduction goal and unhealthy food choices were noted
• Established a regimented diet and exercise routines in the Improve Phase that produced a weight loss of 9 pounds over two weeks. Identified root causes for future attention
• Control Phase weights have been stable for 3 weeks
• Problem Statement: Annual weight gain has increased due to age, slower metabolism, poor dietary habits, lack of exercise and personal injury
• Goal: Identify and limit poor food choices, use a daily diet/exercise log, and lose 5 to 15 pounds by limiting calorie intake
Define Phase
Measure Phase
Tools used to map out daily process and data collection:
• New Balance Sports Monitor
• Nutrition scale
• Heart beat monitor
• 3×5 data food cards
• Diet & exercise diary
• Weight Watchers digital scale
Analyze Phase• Established goal of 2000 calories per day, 15 of the
56 days (27%) exceeded the daily limits.
• The overall result was a weight loss of 7 pounds
• On track for 1⁄2 to 1 pound weight loss per week
• 2 weeks of poor monitoring/data collection practices during scheduled classes, holidays, and family visitations (7/04 to 7/16) showed disappointing data posting of calorie intake to maintain the weight loss plan.
In-Depth Analysis
Improve Phase• Provided dynamic results with a weight loss of 9 lbs. over 2
weeks
• A two-week adherence to the Calorie King® 1400 daily calorie plan included:
• No alcohol, soda, fast foods, white bread, or processed meats. This plan, although strict, allowed for a variety of healthy food choices for a 2-week test period
• Increased walking goal to 21 miles per week / 3 miles per day
• Realized that a one-size diet plan does not fit all
The Improve Phase showed an additional weight loss of 9 pounds to meet the initial project goals.
Control Phase• Standardize prepackaging of snacks
• Switch from “rib eye” to “lean steaks” to reduce fat intakes
• Spinach replaces lettuce for salad selections
• Use existing kitchen appliances for food preparation
• Modified exercise plan to change daily walking schedule and include strength training
• Added Sleep and Project Log Book to future state map
“It’s not a diet stupid, it’s a lifestyle change!”
Future Process (Swim Lane) Map
Get Project Details
• For the full project details, visit our website: https://goleansixsigma.com/how-to-lose-weight-using-lean-six-sigma/
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