Haitian - SP Intermach P - Spec 170-480 T… · Haitian is dedicated in providing customers with new technology to improve the production of their plastic parts. Our close cooperation

HT

2015

0605

-IVH

aitian M

arsⅡ

/h Series

Haitian Mars SeriesSpecifications / high

1700-4800KN

Haitian Partner:

NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.Export Processing Zone, Ningbo 315800 [email protected] www.haitian.com

HAITIAN INTERNATIONAL HOLDINGS LIMITEDUnit 1105 Level 11 Metroplaza Tower 2 223 Hing Fong RD Kwai Fong [email protected] www.haitian.com

Injection speed (mm/s)

Standard IMM MAⅡ/h Civilian products

application

MAⅡ/p Packaging application

250

200

150

100

50

0

Haitian is dedicated in providing customers with new technology to improve the production of their plastic parts. Our close cooperation with customers provide a better understand for the challenges facing the injection molding industry

The MA II/h series machine has a higher performance compared to the traditional standard injection molding machine. Designed to provide a faster injection speed and reduced cycle times, the MA II/h series machines give a wider processing window for the production of parts needing additional molding performance.

The MA II/h series machine has proved extremely successful in the production of thin-wall and multi-cavity products. The machine is very versatile and is also used for standard products which require additional molding performance.

www.haitian.com2 3

MA 3300Ⅱ/1700h

_ +

1700 kN 4800 kN

High injection speedHigher injection speeds provide a faster filling speed for thinner walled products, reducing internal stress on the molded part.

The injection speed chosen for an application depends on the product.

Reduced Dry Cycle Time

Clamping efficiency increased by 20% compared to Standard IMM.

Dry cycle time（s）

Standard IMM

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

170T 210T 270T 330T 390T 480T

MAⅡ/h

Haitian Mars Ⅱ /h SeriesHigher Performance Injection Molding Machine

We Create Advantage

Higher Process Control: Broader Process WindowWith a higher injection speed and faster control response time, the molding process window is increased for parts requiring a higher level of molding performance.

Stronger Mechanical Structure The total structure of the machine is 30% higher than standard traditional injection molding machines. Designed to ensure the MA II /h is fit for the demands of a higher performance machine.

Increased ProductivityThe higher performance of the MA II/h series machine brings additional production benefit due to the reduced cycle time and improved injection process control.

Extremely Economical : Lower CostThe Ma II/h series machine utilizes our Patented Servo Hydraulic Drive technology. Compared to traditional hydraulic systems which use fixed speed motors and accumulators to achieve a higher machine performance. The MA II/h machine provides a significant energy saving compared to other machines in the market.

www.haitian.com4 5

Figure ①

Dynamic Clamping Unit Design:The tie bars have been specially designed according the requirements of the higher performance machine. The unique shape significantly reduces the stress on the tie bars during fast mold movements and rapid clamp force buildup.

Figure ②

High Precision Double Guide Rail:The precision linear guide rails provide perfect alignment and reduced friction during the rapid injection filling stage of the molding cycle.

Our Commitment:

Professional All-round ServiceOur highly qualified sales and service team provide to our customer a professional and efficient before and after-sales support for our machines.

Total Solution PackageWe can also offer to our customers additional equipment to enhance the customers production requirements.Automation using a customized solution for IML applications, Inserting or post molding applications.

Professional Mold Testing We provide a mold testing service to our customers to ensure the selected equipment is according the mold part application.

Customized SolutionsShould our machines require adaption to meet a special molding application, we have the experience to provide a modified solution to meet the customers requirements.

④③

⑤① ②

Figure ③

Self Lubricating High Load Bearings:The clamping unit utilizes special bearings for higher load capacities and a longer working life.

Figure④

Highly Responsive Hydraulic System:The hydraulic system has been design to provide a rapid response with a significant increase in oil flow to enable higher overall performance.

Figure ⑤Highly Rigid Machine Frame:Finite element analysis software is used to ensure our machine frames meet the higher performance demands and ensure a long production life. The design has an increased rigidity of is 30% compared to a standard injection molding machine.

Haitian Mars Ⅱ /h SeriesHigher Performance Injection Molding Machine

www.haitian.com6 7

Application for Retail and Household Industry

Description: Simple clothes hanger

Material: PP

Weight: 35g

Mold cavity: 4 out of 1

Higher Performance Machine:

MA 2700Ⅱ/1100h (Cycle time: 18 sec)

Standard machine :

MA 2800Ⅱ/1350 (Cycle time: 22 sec)

Application for Retail and Household Industry

Description: Middle sized rectangular food storage box

Material: Transparent PP

Weight: 75g

Mold cavity: 4 out of 1

Higher Performance Machine : MA 3300Ⅱ/1700h (Cycle time: 22 sec)

Standard Machine : MA 3200Ⅱ/1700 (Cycle time: 26 sec)

Application for Thin-wall Packaging

Description: Disposable aviation cup

Material: PS

Weight: 10.3g

Mold cavity: 8 out of 1

Higher Performance Machine :

MA 3300Ⅱ/h (Cycle time: 8.5 sec)

Standard Machine:

320 T machine (Cycle time: 12.2 sec)

Description: Takeaway Food Container

Material: PP

Weight: 15.5g

Mold cavity: 4 out of 1

Higher Performance Machine :

MA 3300Ⅱ/h (Cycle time: 5.8 sec)

Standard Machine:

320 T machine (Cycle time: 8.1 sec)

Application for Medical Industry

Description: Needle guard

Material: PP

Weight: 0.57g

Mold cavity: 228 out of 1

Higher Performance Machine :

MA 2700h (Cycle time: 11.4 sec)

Standard Machine:

280 T machine (Cycle time: 15.2 sec)

Description: 5ml Syringe

Material: PP

Weight: 2.5g

Mold cavity: 48 out of 1

Higher Performance:

MA 2700h (Cycle time: 10.2 sec)

Standard Machine:

250 T machine (Cycle time: 14.9 sec)

Remark: Different machine configurations are required for different applications. Remark: Different machine configurations are required for different applications.

Haitian Mars Ⅱ /h SeriesHigher Performance Injection Molding Machine

www.haitian.com8 9

MA1700 Ⅱ

580h 510p A B A B 40 45 40 45 25 23 25 23 251 318 251 318 228 289 228 289 156 197 250 316 136 218 228 180 203 161 28 36 28 36 300 300

1700430

520X47052018014033

16 22 30 15.8 20.5 5.53×1.56×2.18 5.53×1.56×2.18 8.2 8.2 50 50

455

MA2100 Ⅱ

750h 580p A B A B 45 50 40 45 25 23 25 23 334 412 251 318 304 375 229 289 230 284 255 322 159 223 221 179 228 180 32 40 28 36 300 300

2100490

570X52055020014062

16 30 42 17.3 20.5 5.93×1.63×2.28 5.93×1.63×2.28 9.8 9.5 50 50

550

MA2700 Ⅱ

1050h 750p A B A B 50 55 45 50 25 23 25 23 471 570 334 412 429 519 304 375 257 311 353 436 144 244 226 186 221 179 48 56 32 40 300 300

2700540

620X62060022015062

16 42 13+42 20 21.8 6.54×1.72×2.28 6.54×1.72×2.28 12.1 12 50 50

635

5530

4775 1010

335

2180

2080

1375

115

2865

950

830 700 5935

5025 1070

390

2290

2165

1410

115

3015

970

890 735 6535

5460 1090

450

2280

2140

1395

115

3230

1000

895 760

335

107.

512

5

5020 50

ø125

ø3

SR10

4XM12 L25

430 180-520

390

190

5050 40

ø160

ø3

SR10

4XM16 L32

490 200-550

450

190

5070 40

ø160

ø3

SR10

4XM20 L40

540 220-600

14028080XM16 L35

ø100

4-ø28

350420490560630770

140

200

200

280

350

420

490

560

630

720

140280420560700840

140

280

420

560

700

795

60XM20 L45

ø100

12-ø38

100200400

100

200

400

140280420560700910

140

280

420

560

700

910

60XM20 L45

ø100

12-ø38

100200400

100

200

400

We reserve the right to make changes as a result of further technical advantages.

Platen dimensions

Mounting hole for robot/sprue picker top view from fixed platen

Platen dimensions

Specification

INJECTION UNITScrew diameter mmScrew L /D ratio L/DShot size (theoretical) cm3

Injection weight (PS) gInjection rate (PS) g/sInjection Speed mm/sInjection pressure MPaPlasticizing rate (PS) g/sScrew speed rpmCLAMPING UNITClamp tonnage kNToggle stroke mmSpace between tie bars mmMax. mold height mmMin. mold height mmEjector stroke mmEjector force kNOTHERSMax. pump pressure MPaPump motor power kWHeater power kWMachine dimension (l × w × h) mMachine weight tHopper capacity kgOil tank capacity l

Machine dimensions

Moving platen

MA3300 Ⅱ

1600h 1050p A B A B 60 65 50 55 25 23 25 23 735 862 471 570 669 785 429 519 361 423 375 454 140 210 216 184 226 186 61 70 48 56 250 300

3300640

720X72065024016085

16 13+42 22+42 27.3 25.1 7.22×1.95×2.63 7.22×1.95×2.63 16.7 16.5 50 50

805

MA3900 Ⅱ

2250h 1600p A B A B 65 70 60 65 25 23 25 23 1061 1231 735 862 966 1120 669 785 399 463 470 552 132 183 212 183 216 184 76 88 61 70 250 250

3900730

760X760820300180110

16 22+42 30+42 30 39.5 7.83×2.02×2.67 7.83×2.02×2.67 19.2 19 100 50

855

MA4800 Ⅱ

3150h 2250p A B A B 70 80 65 70 25 23 25 23 1423 1859 1061 1231 1295 1692 966 1120 470 614 547 634 134 181 223 170 212 183 82 101 76 88 200 250

4800780

830X830850320200110

16 30+42 42+42 33 46.5 8.49×2.14×2.75 8.49×2.14×2.75 21.8 21.5 100 100

965

www.haitian.com10 11

7225

6365 1170

470

2370

2625

1465

115

3530

1100

1015 875 7825

6775 1235

500

2400

2675

1490

115

3890

1200

1050 910 8490

7330 1415

600

2465

2755

1525

115

4125

1200

1125 985

470

420

280

5075 140

ø160

ø4

SR15

8XM20 L30

640 240-650

500

490

350

5075 140

ø160

ø4

SR15

8XM20 L30

730 300-820

600

490

350

50105 140

ø200

ø4

SR15

8XM20 L35

780 320-850

280420560700840

1030

280

100

200

400

420

560

700

840

1030

64XM20 L40

100200400

ø100

12-ø38

2804205607008401110

280

420

560

700

840

1110

68XM20 L40

100200400

100

200

400

ø100

12-ø38

280420560700840980

1216

280

420

560

700

840

980

1216

96XM20 L40

100200400700

100

150

200

400

ø120

12-ø38

4-ø58

We reserve the right to make changes as a result of further technical advantages.

Platen dimensions

Mounting hole for robot/sprue picker top view from fixed platen

Platen dimensions

Specification

INJECTION UNITScrew diameter mmScrew L /D ratio L/DShot size (theoretical) cm3

Injection weight (PS) gInjection rate (PS) g/sInjection Speed mm/sInjection pressure MPaPlasticizing rate (PS) g/sScrew speed rpmCLAMPING UNITClamp tonnage kNToggle stroke mmSpace between tie bars mmMax. mold height mmMin. mold height mmEjector stroke mmEjector force kNOTHERSMax. pump pressure MPaPump motor power kWHeater power kWMachine dimension (l × w × h) mMachine weight tHopper capacity kgOil tank capacity l

Machine dimensions

Moving platen