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Toyota Kata & TWI J-Programs Lessons learned so far and how do these connect?
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ELEC Presentation 2014: Toyota Kata & TWI J-Programs

Nov 14, 2014

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Toyota KATA& TWI J-Programs. Lessons Learned so far and how Do these Connect?
- TWI and the connection to Lean
- It’s all about creating patterns
- A learning leadership, every day
- The threshold of knowledge
- Experiences so far

Presentation used by Joakim Bjurström at ELEC 2014 Lean Educator.
http://www.cetpm.de/lean-educator/ELEC2014/

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Page 1: ELEC Presentation 2014: Toyota Kata & TWI J-Programs

Toyota Kata & TWI J-ProgramsLessons learned so far and how do these connect?

Page 2: ELEC Presentation 2014: Toyota Kata & TWI J-Programs

Joakim Bjurström

Background in a family business Coach/consultant since 2007 business through people associate

2014

Lean Silver-certified Black Belt Six Sigma Cert. TWI Instructor JI Translated Toyota Kata to

Swedish with Lars Danielsson

2013-11-17 www.businessthroughpeople.com 2

[email protected]

+46 (0)709-710180

Page 3: ELEC Presentation 2014: Toyota Kata & TWI J-Programs

TPS was built on TWI J-programs Ohno was a certified TWI-trainer

Kata and TWI are both developed to change

the behavior and thinking of individuals!

Kata and TWI connection

2013-11-17 www.businessthroughpeople.com 3

Page 4: ELEC Presentation 2014: Toyota Kata & TWI J-Programs

How Important is front line management?

“The sergeant is the Army.”- General Dwight D. Eisenhower, World War II

2013-11-17 www.businessthroughpeople.com 4

Page 5: ELEC Presentation 2014: Toyota Kata & TWI J-Programs

Learn by Doing

The TWI approach is not about schools, classes or lessons –

TWI is about individual and/or group work on current day problems related to

Quality, Cost, Delivery, Morale & Safety

2013-11-17 www.businessthroughpeople.com 5

Page 6: ELEC Presentation 2014: Toyota Kata & TWI J-Programs

Scientific thinking

”Learn by doing”

2013-11-17 www.businessthroughpeople.com 6

Page 7: ELEC Presentation 2014: Toyota Kata & TWI J-Programs

Learn by Repetition

2013-11-17 www.businessthroughpeople.com 7

Page 8: ELEC Presentation 2014: Toyota Kata & TWI J-Programs

Conclusion

So Kata helps us form a scientific approach to improvements

TWI J-programs helps us teach the results (new standards) with a repetitive method

2013-11-17 www.businessthroughpeople.com 8

Page 9: ELEC Presentation 2014: Toyota Kata & TWI J-Programs

Questions I Struggle with!

Fast paced improvement versus Standardized work?

Do we need to adjust our methods depending on different cultures?

2013-11-17 www.businessthroughpeople.com 9

Page 10: ELEC Presentation 2014: Toyota Kata & TWI J-Programs

For more information www.businessthroughpeople.com

Knowledge is something we share!