Critical Economic Decisions when Raising Heifers Jason Karszes Farm Management Specialist PRO-DAIRY Program Department of Animal Science Cornell University
May 20, 2015
Critical Economic Decisions when Raising Heifers
Jason KarszesFarm Management Specialist
PRO-DAIRY ProgramDepartment of Animal Science
Cornell University
Goal of The Replacement Program
The primary goal of all heifer programs is to raise the highest quality heifer who will maximize profits once she enters the lactating herd. A quality heifer is one carrying no limitations into the dairy herd that would hinder her ability to produce under the farm’s management system. Profits are maximized by obtaining the highest quality heifer at the lowest possible cost.
Key Areas
• Quality• Costs
– Feed
– Labor
– Non-performance
• Number raised• Capturing value of excess heifers
Relationship with the Dairy
• Large impact on overall financial performance of the dairy businesses– Quality of animal that enters herd
– Investment
– Daily costs
– Excess animals
Quality of the Replacement
• Growth vs. milk• Calving problems
– Too heavy (fat)– Too light (frame)
• General condition of the animal– Mastitis– Feet and legs– Injury
• Prior treatments• Replacement Heifer Management Snapshot
Quality of The Replacement
• 1st Calf Heifers “Treated” as Calf/Heifer* ≤30% 24 hrs. 3 mos. ____, 4 mos. fresh ____
• DOAs in first calf heifers ≤9% Male DOAs. ____, Female DOAs ____
• 1st Calf average peak milk ≥80% of Mature • 1st Calf lactation total milk yield ≥80% of Mature
• 1st Calf Culls ≤ 60 Days in Milk ≤5% • 1st Calf ME’s ≥Mature
• 1st Calf “Treated” in Lactation* ≤15% • 85% retention (any herd) to 2nd lactation ≥85% • Lower #1 reason for 1st lactation culls (continuous improvement)
Quality of The Replacement
• Net present value of earnings • Higher the quality, higher the value• What is the current quality of the
replacements?– What is being tracked?
• What improvements can be made?• What value do the improvements have?
Quality of The Replacement
• Areas impacting quality– Overcrowding
– Facilities
– Nutrition
– Management
Costs to Raise Dairy Replacements
• 20 to 30% of the costs to operate the business
• Investment in assets• Direct and indirect costs
What is The Cost?
• Are they free?
• Just purchased feed?
• Just hired labor?
• The sum of:– All inputs, cash and non-cash
– Fixed costs associated with capital investments
– Opportunity cost of capital
– Charges for animals not completing replacement program.
Reported Costs to Raise Dairy Replacements
• Michigan 1973 $6171980 $1,0851986 $1,177
• Wisconsin 1982 $1,5491987 $1,3261998 $1,099
2000 $1,360 2007 $1,649
• Washington1992 $1,242
• Pennsylvania1998 $1,0881985 $925 Low$1,271 Medium$1,597 High
• Idaho 1992 $1,159
• New York 1990 $1,2651993 $1,1502003 $1,4292007-8 $1,7342012 $2,090
What is The Cost?
• Hard to know what the “Average” is• Conduct study every 5 years to capture
costs on farms• 17 farms have completed study• A descriptive study
From Birth To Calving
• The following tables represents what the costs were for these 17 farms.
• If all input costs and usage levels stayed the same over two years, this is what the cost would be.
Replacement Program AverageNumber of Heifers 636 333 1,305Age, Months 23.1 20.3 25.0Weight, Pounds 1,302 1,208 1,368Total Weight Gained, On Farm 1,163 956 1,272Average Daily Rate of Gain 1.74 1.58 1.96% Non-Completion Rate 10.62% 4.16% 17.66%
Selected MeasuresDairy Replacement Program
17 Northeast Dairy Farms, 3rd Quarter 201280th Percentile Range
Costs, Per Day per Animal Average %
Feed $1.597 53.3% $1.296 $2.051
Labor $0.359 12.0% $0.215 $0.509
Bedding $0.131 4.4% $0.028 $0.293
Health $0.061 2.0% $0.028 $0.128
Breeding $0.069 2.3% $0.036 $0.107
Machinery, Operation & Ownership $0.123 4.1% $0.056 $0.225
Building, Operation & Ownership $0.171 5.7% $0.070 $0.300
Manure, Storage & Spreading $0.073 2.4% $0.024 $0.150
Non-Performance Expense $0.113 3.8% $0.034 $0.179
Interest on Daily Investment $0.205 6.8% $0.182 $0.236
All other Costs1$0.094 3.1% $0.000 $0.440
Total Cost per day per Animal $2.99 $2.66 $3.40
Total Cost per Pound of Gain $1.72 $1.52 $1.89
Total Cost per Animal Completing System $2,084 $1,860 $2,263
Total Investment in Animal $2,232 $2,010 $2,4131 Trucking, Insurance, Custom Boarding, Professional Services
80th Percentile Range
Feeding Average
Average Daily Rate of Gain 1.75 1.58 1.96
Average Daily Dry Matter Intake per Animal 15.18 12.20 19.16
Feed Conversion Ratio(Lbs. of Gain/Lbs. DM) 0.12 0.09 0.15
Feed Cost per Pound of Dry matter $0.112 $0.089 $0.142
Feed Cost per Day per Animal, On Farm $1.673 $1.423 $2.051
Feed Cost per Pound of Gain, On Farm $0.958 $0.839 $1.195
Percent of Total
Grown Feed 63.5% 43.8% 76.9%
Purchased Feed 36.5% 23.1% 56.2%
Labor Average
Heifers per Weighted Daily Labor Hour 39.4 26.4 57.6
Pounds Gained per Weighted Daily Labor Hour 97.5 30.9 176.8
Cost per Heifer Per Day $0.378 $0.215 $0.511
Cost per Pound of Gain $0.217 $0.124 $0.303
Number of Annual Worker Equivalents 2.14 0.95 4.27
Pre-Weaned Heifers per Hour 11.6 6.2 21.7
Post-Weaned Heifers per Hour 59.0 38.8 102.1
Cost per Worker Equivalent $39,964 $27,655 $48,845
80th Percentile Range
80th Percentile Range
Feed
• Single largest expense – 53% of total• Range = $1.42 - $2.05 per head per day• Key factors
– Forage quality
– Time on feed
– Dry matter intake
– Feed conversion
Labor
• Second largest expense – 12% of total• Large range across farms
– <$150 to >$350 per heifer completing system
• Labor efficiency– <30 to >55 heifers per labor hour
Facilities
• Large influence on labor efficiency• Key characteristics
– Location
– Bedding type
– Size of pens
– Animal handling
• Number of moves of heifers by trailer
Non-Completion
• The expense associated with animals that start the system and don’t complete the system
• Died and sold as non-performers• Allocated to animals that complete the
system• Relationship to quality
Number of Heifers Being Raised
• Quality impact – overcrowding– What number of heifers was system designed
for?
• Investment level– Buildings
– Machinery
– Manure storage
Number of Heifers Being Raised
• What is future plans of the dairy?• Capturing value of excess heifers
– When should they be sold?– Should they even be raised?
• How do you decide who to sell?– Genetic– Environmental conditions
• Growth• Illness
Number of Heifers Maintained, All Ages, for Various Calving Ages and Replacement RatesAverage Herd Size, Milking and Dry Animals 100Non-Completion Rate*, Dairy Replacements 8.00%
Cow Replacement Rate, Percentage
Calving Age 20 23 26 29 33 36 39 42 45Months
18 31 36 41 45 52 56 61 66 70
20 35 40 45 50 57 63 68 73 78
22 38 44 50 55 63 69 75 80 86
24 42 48 54 61 69 75 81 88 94
26 45 52 59 66 75 81 88 95 102
28 49 56 63 71 80 88 95 102 110
30 52 60 68 76 86 94 102 110 117
32 56 64 72 81 92 100 109 117 125
* Non completion rate represents the percent of heifers that start the replacement system that don't enter the dairy herd.
Prepared by: Jason Karszes, Senior Extension Associate, PRO-DAIRY, Cornell University
What is the Relationship?
• Setting the base– Treat heifer enterprise as a separate business
– Set budget for dairy to buy heifers
– Current enterprise performance
– Project changes in performance
Base Scenario
• 300 cow dairy• Stable herd size• 36% cull rate, last 5
years• Budgeted expense
per heifer = $1,700• Sell calves for $150
• Cost/day, raising costs (cash), per heifer = $2.30
• Age of first calving = 27 months
• Capital investment per heifer = $700
• % heifers cull rate per year = 7%
Replacement Enterprise - Base
• Number of heifers needed to maintain herd size = 264
• Total cost per day per heifer completing system = $2.72(cash cost + depreciation + non-performance expense)
• Total cost of animal = $2,236(no beginning value or interest on investment)
• Net enterprise income = -$72,213
• Total investment in enterprise = $519,101
• % return on total investment = -13.91%
• Overall dairy business % return = 7.70%
Changes that Can Be Made
• Improve quality of animal + $200 premium• Lower raising costs by $.05 per head/day• Decrease calving age by 4 months• Decrease number needed – dairy cull rate –
from 36% to 32%• Decrease heifer cull rate from 7% to 2.5% • Sell excess heifers - $1,700• Do them all
Summary Table – Replacement Only
Net Enterprise Total Return on Number
Income Investment Investment Raised
Base -$72,213 $519,101 -13.91% 264
Lower Cost -$67,308 $512,964 -13.14% 264
Decrease Age -$40,898 $405,198 -10.09% 225
Dairy Cull% -$64,189 $461,423 -13.91% 220
Heifer Cull% -$58,031 $474,710 -12.22% 254
Premium Paid -$52,882 $524,746 -10.08% 264
Combined -$2,800 $329,472 -0.85% 189
Comb with int. inv. -$7,191 $386,514 -1.86% 189
Comb sell excess -$8,681 $374,076 -2.00% 237
Summary Table – Overall Business
Net Farm Total Return on Percent
Income Investment Investment Heifers/Cows
Base $273,159 $2,769,101 7.70% 88%
Cost $277,974 $2,762,964 7.89% 88%
Age $304,474 $2,655,198 9.21% 75%
Dairy Cull% $301,583 $2,711,423 8.91% 78%
Heifer Cull% $287,342 $2,724,710 8.34% 83%
Premium Paid $292,490 $2,774,746 8.38% 88%
Combined $362,972 $2,579,472 11.75% 63%
Comb w int. inv. $358,581 $2,936,514 11.32% 63%
Comb sell excess $357,091 $2,684,491 11.07% 79%
Summary
• Replacement program impacts overall farm performance
• Quality is key focus
• Feed and labor are the largest two cost areas
• Non-performance expenses should be minimized
• Number of heifers raised a management question