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A bird’s-eye view of the Claus power plant
6

Claus power plant

Mar 26, 2016

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Essent

About the gas fired Claus power plant of Dutch energy utility Essent, Maasbracht, the Netherlands.
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Page 1: Claus power plant

FuelNatural gas is used to fire Essent’s Claus power plant. Natural gas is released from oil or coal seams deep in the earth’s crust. As it rises, the gas collects under a layer of gastight rock. The gas in these natural gas bubbles can be recovered relatively easily. The natural gas field in Slochteren, sourced from coal seams, is a good example of this. Essent uses natural gas at the Claus power plant, the Moerdijk power plant and at our CHP power plants.

A bird’s-eye view of the Claus power plant

Fuel mixWe use a wide range of fuels to generate energy at different types of power plants. We call those fuels our fuel mix. The main fuels we use are natural gas, coal, biomass, land-based wind, sea-based wind and hydroelectric power. In the case of Claus C, gas was the obvious choice when it came to choosing the type of fuel to use since Claus A and B are also gas-fired. In addition, gas-fired power plants are specially designed to enable the production of electricity to be increased or reduced quickly (rapid adjustment up or down). This means that they can be used to compensate for fluctuations in the supply of solar and wind energy. We have chosen a combination of coal and biomass for the new Eemshaven power plant because we do not want all our energy production activities to be dependent

on one type of fuel as that would put the security of supply and affordability of electricity at risk.

The installationClaus C is a so-called CCGT unit (CCGT stands for Combined Cycle Gas Turbine). At the power plant, there are three gas turbine generators and the steam turbine generator from Claus B which is being re-used. The production process for generating electricity starts with the combustion of natural gas in the gas turbines. The combustion gases expand in the turbine which then drives a generator in which electricity is produced. By using this method, two thirds of the power provided by the natural gas is converted directly into electricity.

Excursion centreWould you like to visit the Claus power plant? Then you can. The Essent excursion centre organises tours for groups on request. The tours are held on weekdays during the morning or afternoon. The minimum number of people required in order to make up a group is 10 and a minimum age applies. Tours are given free of charge but you will have to organise your own transport and pay your own costs for getting to and from the site. Please note that you will also have to provide proof of identity at the entrance to the site. The excursion programme for the Claus power plant will take between 2 and 2½ hours.

P 00

19

Residual heatThe other 33 per cent of the power is provided by the hot flue gases. These flue gases heat water in the waste heat boiler. That water then turns into steam which sets the steam turbine in motion and this in turn ensures that the connected generator starts to produce electricity.The steam that can no longer be used for generating power at the end of this process is cooled down and turned into water again which can be re-used.

EfficiencyThe Claus C power plant has been built using the latest technologies and knowledge and is therefore hypermodern. As a result, it also has a level of efficiency of 58.5 per cent which is much higher than the efficiency of 40 per cent achieved by Claus A which is still in operation. A higher level of efficiency also means that less fuel is required in order to generate the same amount of energy.

Linne hydroelectric power stationThe Linne hydroelectric power station is located just a few kilometres away from the Claus power plant. Compared to the two units Claus A and Claus C, this power station has a modest capacity of 11 megawatts. The power station has four Kaplan water turbines and produces enough green power each year for approximately 9,000 households. A fish ladder has been installed for migratory species of fish.

For more information or to book an excursion, please go to www.essent.nl/excursie.

Working at EssentWe are continuously looking for talented technical staff for posts on different levels, ranging from installers to project engineers and from environmental coordinators to project managers.

Want to find out more? Go to www.werkenbijessent.nl.

The Linne hydroelectric power station with the Claus power plant in the background.

Want to find out more? www.essent.eu

Page 2: Claus power plant

Claus power plant

• The Claus power plant is named after HRH Prince Claus who officially opened the power plant in 1978

• A combined generating capacity (A and C) of over 1,900 megawatts

• Claus C was built using the latest technology and also uses the steam turbine and cooling water facilities from the former Claus B

• Claus C has an efficiency of 58.9 per cent and Claus A has an efficiency of 40 per cent

• Essent has far-reaching plans to also modernise Claus A and turn it into Claus D

• Linne hydroelectric power station has a capacity of 11 megawatts and produces electricity for 9,000 households each year

In short

Imagine that you are a peregrine falcon in flight: look down at the ground and you will see villages, towns, woods, meadows, rivers and lakes go past. A bird’s-eye view of the Netherlands. Take a closer look and you will see Essent’s Claus power plant near to Maasbracht in Limburg. Notice the river Maas glittering in the sun, the two sturdy cooling towers, the slender chimney stacks, the production buildings and more. See how Essent carries out production… from a bird’s-eye view.

The Claus power plant in Maasbracht originally consisted of the two identical gas-fired generating units A and B which date back to the 1970s and both have a capacity of 640 megawatts. Since then, Claus B has been totally modernised and has become Claus C. Claus C was officially opened on 26 June 2012 but has been producing electricity since 1 January 2012. Essent is also planning to modernise Claus A. A notification of intent regarding this was published in April 2012 as the first step towards requesting a permit. 1 Claus A is a gas-fired power plant and is used

occasionally in order to satisfy peaks in demand. 2 Claus B was identical to unit A but was shut down.

Parts of this unit were modified and are being used again for Claus C.

3 Claus C produces electricity using three gas turbines and one steam turbine. It has a total generating capacity of 1,304 megawatts and a generating efficiency of 58.9 per cent.

1

2

3

4

6

7

7

7

5

8

9

4 This building houses the renovated steam turbine from Claus B which is now used for Claus C and has a capacity of 420 megawatts.

5 The former control room for Claus B has been totally modernised and is now the room from which the three gas turbines and the steam turbine from Claus C are operated. The process of starting up and shutting down the combination is highly automated.

6 The three gas turbines from Claus C are each connected separately to the high-voltage network.

7 A large quantity of cooling water is required for the production process and that water is pumped from the river Maas. After it has been used in the production process, the water (now several degrees warmer) is then pumped back into the Maas via the cooling water discharge outlet.

8 The cooling towers are used when the Maas cannot provide sufficient cooling capacity. Each unit (A and C) has its own cooling tower.

9 The Claus power plant has a port where materials are imported and exported by ship. In this manner all the demolition material from Claus B was taken away by ship in order to minimise the impact on the local road network.

Claus

A Claus

B Claus

C

C1 C2C3 Three gas turbines, each with

280 MW

640 MW

200 kmof cables

1,300driven piles

A2 motorwayEindhoven – Maastricht

The Maas

Linne hydroelectric

power station

75 mchimney stacks

150 mchimney stacks 120 m

cooling towers

2 lost time accidents

4,400,000man hours

Office building

The power plant and its surroundings

Page 3: Claus power plant

Claus power plant

• The Claus power plant is named after HRH Prince Claus who officially opened the power plant in 1978

• A combined generating capacity (A and C) of over 1,900 megawatts

• Claus C was built using the latest technology and also uses the steam turbine and cooling water facilities from the former Claus B

• Claus C has an efficiency of 58.9 per cent and Claus A has an efficiency of 40 per cent

• Essent has far-reaching plans to also modernise Claus A and turn it into Claus D

• Linne hydroelectric power station has a capacity of 11 megawatts and produces electricity for 9,000 households each year

In short

Imagine that you are a peregrine falcon in flight: look down at the ground and you will see villages, towns, woods, meadows, rivers and lakes go past. A bird’s-eye view of the Netherlands. Take a closer look and you will see Essent’s Claus power plant near to Maasbracht in Limburg. Notice the river Maas glittering in the sun, the two sturdy cooling towers, the slender chimney stacks, the production buildings and more. See how Essent carries out production… from a bird’s-eye view.

The Claus power plant in Maasbracht originally consisted of the two identical gas-fired generating units A and B which date back to the 1970s and both have a capacity of 640 megawatts. Since then, Claus B has been totally modernised and has become Claus C. Claus C was officially opened on 26 June 2012 but has been producing electricity since 1 January 2012. Essent is also planning to modernise Claus A. A notification of intent regarding this was published in April 2012 as the first step towards requesting a permit. 1 Claus A is a gas-fired power plant and is used

occasionally in order to satisfy peaks in demand. 2 Claus B was identical to unit A but was shut down.

Parts of this unit were modified and are being used again for Claus C.

3 Claus C produces electricity using three gas turbines and one steam turbine. It has a total generating capacity of 1,304 megawatts and a generating efficiency of 58.9 per cent.

1

2

3

4

6

7

7

7

5

8

9

4 This building houses the renovated steam turbine from Claus B which is now used for Claus C and has a capacity of 420 megawatts.

5 The former control room for Claus B has been totally modernised and is now the room from which the three gas turbines and the steam turbine from Claus C are operated. The process of starting up and shutting down the combination is highly automated.

6 The three gas turbines from Claus C are each connected separately to the high-voltage network.

7 A large quantity of cooling water is required for the production process and that water is pumped from the river Maas. After it has been used in the production process, the water (now several degrees warmer) is then pumped back into the Maas via the cooling water discharge outlet.

8 The cooling towers are used when the Maas cannot provide sufficient cooling capacity. Each unit (A and C) has its own cooling tower.

9 The Claus power plant has a port where materials are imported and exported by ship. In this manner all the demolition material from Claus B was taken away by ship in order to minimise the impact on the local road network.

Claus

A Claus

B Claus

C

C1 C2C3 Three gas turbines, each with

280 MW

640 MW

200 kmof cables

1,300driven piles

A2 motorwayEindhoven – Maastricht

The Maas

Linne hydroelectric

power station

75 mchimney stacks

150 mchimney stacks 120 m

cooling towers

2 lost time accidents

4,400,000man hours

Office building

The power plant and its surroundings

Page 4: Claus power plant

Claus power plant

• The Claus power plant is named after HRH Prince Claus who officially opened the power plant in 1978

• A combined generating capacity (A and C) of over 1,900 megawatts

• Claus C was built using the latest technology and also uses the steam turbine and cooling water facilities from the former Claus B

• Claus C has an efficiency of 58.9 per cent and Claus A has an efficiency of 40 per cent

• Essent has far-reaching plans to also modernise Claus A and turn it into Claus D

• Linne hydroelectric power station has a capacity of 11 megawatts and produces electricity for 9,000 households each year

In short

Imagine that you are a peregrine falcon in flight: look down at the ground and you will see villages, towns, woods, meadows, rivers and lakes go past. A bird’s-eye view of the Netherlands. Take a closer look and you will see Essent’s Claus power plant near to Maasbracht in Limburg. Notice the river Maas glittering in the sun, the two sturdy cooling towers, the slender chimney stacks, the production buildings and more. See how Essent carries out production… from a bird’s-eye view.

The Claus power plant in Maasbracht originally consisted of the two identical gas-fired generating units A and B which date back to the 1970s and both have a capacity of 640 megawatts. Since then, Claus B has been totally modernised and has become Claus C. Claus C was officially opened on 26 June 2012 but has been producing electricity since 1 January 2012. Essent is also planning to modernise Claus A. A notification of intent regarding this was published in April 2012 as the first step towards requesting a permit. 1 Claus A is a gas-fired power plant and is used

occasionally in order to satisfy peaks in demand. 2 Claus B was identical to unit A but was shut down.

Parts of this unit were modified and are being used again for Claus C.

3 Claus C produces electricity using three gas turbines and one steam turbine. It has a total generating capacity of 1,304 megawatts and a generating efficiency of 58.9 per cent.

1

2

3

4

6

7

7

7

5

8

9

4 This building houses the renovated steam turbine from Claus B which is now used for Claus C and has a capacity of 420 megawatts.

5 The former control room for Claus B has been totally modernised and is now the room from which the three gas turbines and the steam turbine from Claus C are operated. The process of starting up and shutting down the combination is highly automated.

6 The three gas turbines from Claus C are each connected separately to the high-voltage network.

7 A large quantity of cooling water is required for the production process and that water is pumped from the river Maas. After it has been used in the production process, the water (now several degrees warmer) is then pumped back into the Maas via the cooling water discharge outlet.

8 The cooling towers are used when the Maas cannot provide sufficient cooling capacity. Each unit (A and C) has its own cooling tower.

9 The Claus power plant has a port where materials are imported and exported by ship. In this manner all the demolition material from Claus B was taken away by ship in order to minimise the impact on the local road network.

Claus

A Claus

B Claus

C

C1 C2C3 Three gas turbines, each with

280 MW

640 MW

200 kmof cables

1,300driven piles

A2 motorwayEindhoven – Maastricht

The Maas

Linne hydroelectric

power station

75 mchimney stacks

150 mchimney stacks 120 m

cooling towers

2 lost time accidents

4,400,000man hours

Office building

The power plant and its surroundings

Page 5: Claus power plant

FuelNatural gas is used to fire Essent’s Claus power plant. Natural gas is released from oil or coal seams deep in the earth’s crust. As it rises, the gas collects under a layer of gastight rock. The gas in these natural gas bubbles can be recovered relatively easily. The natural gas field in Slochteren, sourced from coal seams, is a good example of this. Essent uses natural gas at the Claus power plant, the Moerdijk power plant and at our CHP power plants.

A bird’s-eye view of the Claus power plant

Fuel mixWe use a wide range of fuels to generate energy at different types of power plants. We call those fuels our fuel mix. The main fuels we use are natural gas, coal, biomass, land-based wind, sea-based wind and hydroelectric power. In the case of Claus C, gas was the obvious choice when it came to choosing the type of fuel to use since Claus A and B are also gas-fired. In addition, gas-fired power plants are specially designed to enable the production of electricity to be increased or reduced quickly (rapid adjustment up or down). This means that they can be used to compensate for fluctuations in the supply of solar and wind energy. We have chosen a combination of coal and biomass for the new Eemshaven power plant because we do not want all our energy production activities to be dependent

on one type of fuel as that would put the security of supply and affordability of electricity at risk.

The installationClaus C is a so-called CCGT unit (CCGT stands for Combined Cycle Gas Turbine). At the power plant, there are three gas turbine generators and the steam turbine generator from Claus B which is being re-used. The production process for generating electricity starts with the combustion of natural gas in the gas turbines. The combustion gases expand in the turbine which then drives a generator in which electricity is produced. By using this method, two thirds of the power provided by the natural gas is converted directly into electricity.

Excursion centreWould you like to visit the Claus power plant? Then you can. The Essent excursion centre organises tours for groups on request. The tours are held on weekdays during the morning or afternoon. The minimum number of people required in order to make up a group is 10 and a minimum age applies. Tours are given free of charge but you will have to organise your own transport and pay your own costs for getting to and from the site. Please note that you will also have to provide proof of identity at the entrance to the site. The excursion programme for the Claus power plant will take between 2 and 2½ hours.

P 00

19

Residual heatThe other 33 per cent of the power is provided by the hot flue gases. These flue gases heat water in the waste heat boiler. That water then turns into steam which sets the steam turbine in motion and this in turn ensures that the connected generator starts to produce electricity.The steam that can no longer be used for generating power at the end of this process is cooled down and turned into water again which can be re-used.

EfficiencyThe Claus C power plant has been built using the latest technologies and knowledge and is therefore hypermodern. As a result, it also has a level of efficiency of 58.5 per cent which is much higher than the efficiency of 40 per cent achieved by Claus A which is still in operation. A higher level of efficiency also means that less fuel is required in order to generate the same amount of energy.

Linne hydroelectric power stationThe Linne hydroelectric power station is located just a few kilometres away from the Claus power plant. Compared to the two units Claus A and Claus C, this power station has a modest capacity of 11 megawatts. The power station has four Kaplan water turbines and produces enough green power each year for approximately 9,000 households. A fish ladder has been installed for migratory species of fish.

For more information or to book an excursion, please go to www.essent.nl/excursie.

Working at EssentWe are continuously looking for talented technical staff for posts on different levels, ranging from installers to project engineers and from environmental coordinators to project managers.

Want to find out more? Go to www.werkenbijessent.nl.

The Linne hydroelectric power station with the Claus power plant in the background.

Want to find out more? www.essent.eu

Page 6: Claus power plant

FuelNatural gas is used to fire Essent’s Claus power plant. Natural gas is released from oil or coal seams deep in the earth’s crust. As it rises, the gas collects under a layer of gastight rock. The gas in these natural gas bubbles can be recovered relatively easily. The natural gas field in Slochteren, sourced from coal seams, is a good example of this. Essent uses natural gas at the Claus power plant, the Moerdijk power plant and at our CHP power plants.

A bird’s-eye view of the Claus power plant

Fuel mixWe use a wide range of fuels to generate energy at different types of power plants. We call those fuels our fuel mix. The main fuels we use are natural gas, coal, biomass, land-based wind, sea-based wind and hydroelectric power. In the case of Claus C, gas was the obvious choice when it came to choosing the type of fuel to use since Claus A and B are also gas-fired. In addition, gas-fired power plants are specially designed to enable the production of electricity to be increased or reduced quickly (rapid adjustment up or down). This means that they can be used to compensate for fluctuations in the supply of solar and wind energy. We have chosen a combination of coal and biomass for the new Eemshaven power plant because we do not want all our energy production activities to be dependent

on one type of fuel as that would put the security of supply and affordability of electricity at risk.

The installationClaus C is a so-called CCGT unit (CCGT stands for Combined Cycle Gas Turbine). At the power plant, there are three gas turbine generators and the steam turbine generator from Claus B which is being re-used. The production process for generating electricity starts with the combustion of natural gas in the gas turbines. The combustion gases expand in the turbine which then drives a generator in which electricity is produced. By using this method, two thirds of the power provided by the natural gas is converted directly into electricity.

Excursion centreWould you like to visit the Claus power plant? Then you can. The Essent excursion centre organises tours for groups on request. The tours are held on weekdays during the morning or afternoon. The minimum number of people required in order to make up a group is 10 and a minimum age applies. Tours are given free of charge but you will have to organise your own transport and pay your own costs for getting to and from the site. Please note that you will also have to provide proof of identity at the entrance to the site. The excursion programme for the Claus power plant will take between 2 and 2½ hours.

P 00

19

Residual heatThe other 33 per cent of the power is provided by the hot flue gases. These flue gases heat water in the waste heat boiler. That water then turns into steam which sets the steam turbine in motion and this in turn ensures that the connected generator starts to produce electricity.The steam that can no longer be used for generating power at the end of this process is cooled down and turned into water again which can be re-used.

EfficiencyThe Claus C power plant has been built using the latest technologies and knowledge and is therefore hypermodern. As a result, it also has a level of efficiency of 58.5 per cent which is much higher than the efficiency of 40 per cent achieved by Claus A which is still in operation. A higher level of efficiency also means that less fuel is required in order to generate the same amount of energy.

Linne hydroelectric power stationThe Linne hydroelectric power station is located just a few kilometres away from the Claus power plant. Compared to the two units Claus A and Claus C, this power station has a modest capacity of 11 megawatts. The power station has four Kaplan water turbines and produces enough green power each year for approximately 9,000 households. A fish ladder has been installed for migratory species of fish.

For more information or to book an excursion, please go to www.essent.nl/excursie.

Working at EssentWe are continuously looking for talented technical staff for posts on different levels, ranging from installers to project engineers and from environmental coordinators to project managers.

Want to find out more? Go to www.werkenbijessent.nl.

The Linne hydroelectric power station with the Claus power plant in the background.

Want to find out more? www.essent.eu