20 5S File2-VN

Thng 3/2006 Hajime SUZUKI Global Consulting, Japan

45

MMMMiiii quanquanquanquan hhhh gigigigiaaaa 5S!5S!5S!5S!

SeiriSeiriSeiriSeiri

SeiriSeiriSeiriSeiriShitsukeShitsukeShitsukeShitsuke

SeiketsuSeiketsuSeiketsuSeiketsu

SeisoSeisoSeisoSeiso


46

Sn xut = Hiu sut Thi gian lm vicHiu sut: My mc

Cng vic th cng

Thi gian lm vic: My mc

Cng vic th cng

m bo tin sn xutbo dng ttSeisoInspection

Khng lng ph lao ng Sp xp ni lm vic hp lSeiri, Seiton

Khng hng hcbo dng ttSeiso Inspection

Khng mt thi gian ch i Sp xp ni lm vic hp lSeiri, Seiton

Rt ngn thi gian chun bSp xp hp l Seiri, SeitonKhng mt thi gian ch i Sp xp ni lm vic hp lSeiri, Seiton

5S tng nng sut


47

VVVV dddd vvvv ttttnhnhnhnh hihihihiuuuu ququququ ccccaaaa cccciiii titititinnnn trongtrongtrongtrong cngcngcngcng vivivivicccc thththth cngcngcngcngCng ty Dt may D l mt cng ty hng u ti a phng sn xut hng may mc cho phA n. Hngnm, nng sut ca cng ty b thiu vo v cao im thng 10 - 11. Sau khi nghin cu quy trnh s b, cng ty nhn thy sn xut b nh tr ti khu ng gi. Hot ng SeiriSeiriSeiriSeiri, , , , SeitonSeitonSeitonSeiton gip c cu likhu vc lm vic v nng cao nng sut hiu qu.

T1. 2003 T12. 2003

KKKKtttt ququququ thuthuthuthu cccc: (tham kho File3-1 VN.doc, 3-3-1-VN.ppt, 3-3-2-VN.ppt) NNNNngngngng susususutttt trong k cao im T10 - 11. 2003 ttttngngngng 30% 30% 30% 30% so vi T10 - 11. 2002 vi cng s lng cng nhn.


48

5S 5S 5S 5S NngNngNngNng caocaocaocao ChChChChtttt llllngngngng ((((GiGiGiGimmmm phphphph phphphphmmmm))))GiGiGiGimmmm phphphph phphphphmmmm ttttiiii CtyCtyCtyCty NhNhNhNhaaaa ----1 1 1 1 (tham kho File4-1-VN.ppt, File4-2-VN.doc)

Ph phm cao do iu kin ti ti phng in. 5S c p dng nh sau,SeiriSeiriSeiriSeiri :::: Di thng cc tng gy bi bn ra khi phng In

Gim sn phm d dang (WIP) d thaSeitonSeitonSeitonSeiton:::: B tr li sn phm d dang (WIP) sao cho sn xut c tri

chySeisoSeisoSeisoSeiso:::: Thay i phng php v sinh phng v thit b (thu lm rc

m khng vt ba bi)o to cng nhn lau mn hnh v hp mc in cn thn hn.

SeiketsuSeiketsuSeiketsuSeiketsu:::: t mt thm t ti li vo ngn nga bi.ShitsukeShitsukeShitsukeShitsuke:::: o to cng nhn nhng quy nh v phng php lm vic

miThc hin iu kin tt nht v Dng sn xut. t c kt qu tt.KKKKtttt ququququ: : : : PhPhPhPh phphphphmmmm gigigigimmmm tttt 11% 11% 11% 11% xuxuxuxungngngng cncncncn 2%2%2%2%


49

Ph phm cao ti My To khun phun #78. Li chnh l chm en. pdng 5S cho my #78 nh sau.SeisoSeisoSeisoSeiso:::: i sn xut v bo dng p dng SeisoSeisoSeisoSeiso----KiKiKiKimmmm tratratratra bng

cch tho ri phu, mng lc, cc b phn phun v lau schhon ton tng th ny.i tm ra tnh trng bt thng ti l nung trc do thit ktm chn bn trong khng hon thin. Tm chn bn trong c sa ngn nga tnh trng .

Thc hin iu kin tt nht v t kt qu tt.KKKKtttt ququququ: : : : PhPhPhPh phphphphmmmm gigigigimmmm tttt 6% 6% 6% 6% xuxuxuxungngngng cncncncn ththththpppp hhhhnnnn 1%1%1%1%

GiGiGiGimmmm phphphph phphphphmmmm ttttiiii CngCngCngCng tytytyty NhNhNhNhaaaa ----2 2 2 2 (tham kho File4-1-VN.ppt, File4-2-VN.doc)


50

5S 5S 5S 5S GiGiGiGimmmm Chi Chi Chi Chi phphphph

GiGiGiGimmmm Chi Chi Chi Chi phphphph NguynNguynNguynNguyn vvvvtttt lilililiuuuu chochochocho rrrrtttt nhinhinhinhiuuuu llllnhnhnhnh vvvvcccc::::1) 1) 1) 1) GiGiGiGimmmm phphphph phphphphmmmm: 5S : 5S : 5S : 5S rrrrtttt hihihihiuuuu ququququ nhnhnhnh trtrtrtrnhnhnhnh bbbbyyyy trntrntrntrn....2) 2) 2) 2) TTTTnnnn khokhokhokho chchchcht/lut/lut/lut/lu ngngngngyyyy: : : : SeiriSeiriSeiriSeiri ((((nhnnhnnhnnhn /V/V/V/Vngngngng) ) ) ) llll bbbbcccc uuuu tintintintin nhnhnhnhnnnn bibibibitttt ttttnnnn khokhokhokho nnnnyyyy....

SeitonSeitonSeitonSeiton llll chchchchaaaa khokhokhokho gigigigimmmm ttttnnnn khokhokhokho khngkhngkhngkhng vvvvoooo ssss ((((ttttnnnn khokhokhokho ttttiiii khokhokhokhonhnhnhnhngngngng khngkhngkhngkhng ghighighighi vvvvoooo ssss sssschchchch) ) ) ) vvvv ngngngngnnnn ngngngngaaaa ssssnnnn xuxuxuxutttt ththththaaaa. . . .

SeitonSeitonSeitonSeiton bbbbngngngng nhnnhnnhnnhn ((((mmmmuuuu) ) ) ) ghighighighi ththththngngngng ssssnnnn xuxuxuxutttt rrrrtttt hihihihiuuuu ququququ kikikikimmmm tratratratrattttnnnn khokhokhokho lulululu ngngngngyyyy hhhhngngngng ththththngngngng gigigigipppp nhnhnhnhnnnn bibibibitttt nguynnguynnguynnguyn nhnnhnnhnnhn vvvv aaaa rarararahhhhnhnhnhnh ngngngng ngngngngnnnn ngngngngaaaa....

TTTTiiii saosaosaosao ttttnnnn khokhokhokho ququququ nhinhinhinhiuuuu ????Plastic Co. Cost Composition

MaterialNhn cngMy mc/TbNng lngKhc

CtyCtyCtyCty NhNhNhNhaaaa ThThThThnhnhnhnh phphphphnnnn Chi Chi Chi Chi phphphph

NVL


51

5S 5S 5S 5S GiaoGiaoGiaoGiao hhhhngngngng ngngngng hhhhnnnn ((((GiGiGiGimmmm ththththiiii giangiangiangian chchchchtttt))))BaoBaoBaoBao bbbb bbbbngngngng chchchchtttt ddddoooo chochochocho nnnn, M, M, M, M phphphphmmmm, v.v., v.v., v.v., v.v.

TTTTmmmm ththththyyyy phphphph phphphphmmmm llll in in in in ttttiiii quyquyquyquy trtrtrtrnhnhnhnh KhKhKhKhcccc axitaxitaxitaxit nhnhnhnh....BnBnBnBn trongtrongtrongtrong mmmmyyyy bbbb gggg, , , , nhnhnhnhngngngng khngkhngkhngkhng aiaiaiai nhnhnhnhnnnn ththththyyyy chochochocho nnnn khikhikhikhi mmmm mmmmyyyy rararara

SeisoSeisoSeisoSeiso----KiKiKiKimmmm tratratratra....SauSauSauSau khikhikhikhi laulaulaulau sssschchchch hohohohonnnn totototonnnn, , , , llllmmmm lllliiii phphphph ttttngngngng mmmmyyyy bbbbngngngng ththththpppp khngkhngkhngkhng gggg ngngngngnnnnngngngngaaaa vvvvnnnn gigigigingngngng nhnhnhnh vvvvyyyy ((((ThThThThcccc hhhhnhnhnhnh SeisoSeisoSeisoSeiso---- KiKiKiKimmmm tratratratra).).).).

KKKKtttt ququququ: : : : PhPhPhPh phphphphmmmm trtrtrtrcccc llllnnnn gigigigimmmm tttt 3.3% 3.3% 3.3% 3.3% xuxuxuxungngngng 0.3% 0.3% 0.3% 0.3% vvvv ggggpppp phphphphnnnn llllmmmm gigigigimmmm* * * * giaogiaogiaogiao hhhhngngngng chchchchmmmm tttt 20% 20% 20% 20% xuxuxuxungngngng 2%.2%.2%.2%.

ThiThiThiThitttt kkkk3333---- 8 8 8 8 mmmmuuuu

PhnPhnPhnPhn mmmmuuuu TTTToooo llll

TTTToooo filmfilmfilmfilmLLLLmmmm lllliiii llll

InInInIn

NNNNuuuuhhhhngngngng

OKOKOKOK

GiaoGiaoGiaoGiao hhhhngngngngchchchchmmmm*

ngngngng ggggiiii

In In In In ngngngng ggggiiii

3.3% = 1 ph phm trong s 30 qu l (5 cng)Lm li: 1 cng trong s 5 cng, Giao hng chm*


52

F9F9F9F9

F9F9F9F9

ThThThThngngngng 10 10 10 10 nnnnmmmm 2004200420042004KhuKhuKhuKhu vvvvcccc chchchchaaaa ngngngng cucucucunnnn bbbb chchchchnnnnkhngkhngkhngkhng vvvvoooo cccc bbbbiiii hhhhngngngng rrrroooo ththththppppByByByBy gigigigi nnnn bbbb hhhhngngngng vvvv mmmmiiii ngngngngiiii didididiqua qua qua qua khukhukhukhu vvvvcccc uuuu ggggpppp nguynguynguynguy hihihihimmmmBBBBiiii vvvv hihihihinnnn ttttiiii khngkhngkhngkhng cccc ngngngng iiii

ThThThThngngngng 3 3 3 3 nnnnmmmm 2005200520052005RRRRtttt tttttttt ! ! ! ! VVVVtttt lilililiuuuu xxxx cccc chuychuychuychuynnnn iiii vvvvngngngng iiii cccc mmmm ....HHHHngngngng rrrroooo ththththpppp cccc ssssaaaa chchchchaaaa

5S 5S 5S 5S NngNngNngNng caocaocaocao An An An An totototonnnn

TrongTrongTrongTrong ngngngngnhnhnhnh cngcngcngcng nghinghinghinghipppp nnnnngngngng, An , An , An , An totototonnnn llll yyyyuuuu tttt quanquanquanquan trtrtrtrngngngng hhhhngngngng uuuu. . . . MMMMtttt cngcngcngcng tytytyty ththththpppp nngnngnngnng caocaocaocao an an an an totototonnnn bbbbngngngng ccccchchchch pppp ddddngngngng SeiriSeiriSeiriSeiri, , , , SeitonSeitonSeitonSeiton. . . .

SSSS tttttttt hhhhnnnn vvvviiii vvvvchchchch trtrtrtrngngngng chchchch bbbboooo an an an an totototonnnn


53

5S 5S 5S 5S NngNngNngNng caocaocaocao TinhTinhTinhTinh ththththnnnn1. 1. 1. 1. TinhTinhTinhTinh ththththnnnn bnbnbnbn trongtrongtrongtrong

Sau khi thc hin 5S, nh xng gn gng, sch s. Tt c nhn vin u cm thy thoi mi khi lm vic trongmt mi trng tt. Nng cao tinh thn ni b l nn tng xy dng mt cng ty v nh my c nng sut cao.

2. 2. 2. 2. TinhTinhTinhTinh ththththnnnn bnbnbnbn ngongongongoiiiiKhi nh my v cng ty c ni lm vic gn gng sch s,

h s thu ht c ngi mua n tham quan. Kt qu l, cng ty s c thm c hi bn sn phm vdch v cho ngi mua, tng doanh thu.

Khi nh my v cng ty c ni lm vic gn gng sch s,h cng s thu ht c nhng nhn vin c nng lc cnglm vic vi h trong tng lai.


54

5S 5S 5S 5S nngnngnngnng caocaocaocao tinhtinhtinhtinh ththththnnnn, , , , trtrtrtrngngngng hhhhpppp tinhtinhtinhtinh ththththnnnn bnbnbnbn trongtrongtrongtrongCngCngCngCng tytytyty baobaobaobao bbbb chchchchtttt ddddoooo ththththcccc hinhinhinhin 5S 5S 5S 5S trongtrongtrongtrong 4 4 4 4 nnnnmmmm theotheotheotheo ccccchchchch ringringringring ccccaaaa hhhh. . . . LnhLnhLnhLnh oooo ccccpppp caocaocaocao cccc rararara UUUU ban 5S. Uban 5S. Uban 5S. Uban 5S. U ban ban ban ban nnnnyyyy ccccngngngng vvvviiii lnhlnhlnhlnh oooo ccccpppp caocaocaocao llllpppp rararara ngngngngyyyy ttttngngngng vvvvsinhsinhsinhsinh cngcngcngcng tytytyty 2 2 2 2 llllnnnn mmmmtttt nnnnmmmm, , , , iiii 5S 5S 5S 5S ssss nhnhnhnh gigigigi mmmmcccc 5S 6 5S 6 5S 6 5S 6 llllnnnn mmmmtttt nnnnmmmm. . . . PhngPhngPhngPhng nnnnoooo ththththcccc hihihihinnnn ttttttttnhnhnhnhtttt ssss cccc LnhLnhLnhLnh oooo ccccpppp caocaocaocao traotraotraotrao ththththngngngng 1 1 1 1 nnnnmmmm 1 1 1 1 llllnnnn....SauSauSauSau 2 2 2 2 nnnnmmmm, , , , ttttiiii PhngPhngPhngPhng TTTToooo LLLL in in in in vvvv PhngPhngPhngPhng In, In, In, In, nnnniiii ththththcccc ssss ccccnnnn ggggnnnn ggggngngngng sssschchchch ssss thththth lllliiii bbbb mmmmtttt lllliiiichchchch bbbbiiii vvvv hhhh cccc ssss iiiimmmm ththththpppp nhnhnhnhtttt mmmmcccc dddd hhhh vvvvtttt vvvv ththththcccc hhhhnhnhnhnh 5S.5S.5S.5S.SauSauSauSau khikhikhikhi cccciiii titititinnnn PhngPhngPhngPhng TTTToooo llll in in in in vvvv PhngPhngPhngPhng In In In In gigigigimmmm phphphph phphphphmmmm, , , , hhhh ngngngng ththththcccc hihihihinnnnTTTTiiii sinhsinhsinhsinh 5S5S5S5S gigigigi mmmmcccc chchchchtttt llllngngngng tttt cccc. . . . HHHH aaaa rararara HHHH ththththngngngng iiiimmmm ththththngngngng. . . . iiii dddd nnnn khuykhuykhuykhuynnnn khkhkhkhchchchch phngphngphngphng kkkkmmmm nhnhnhnhtttt ttttngngngngngngngngiiii ththththcccc hhhhnhnhnhnh tttttttt vvvv ghighighighi iiiimmmm ththththngngngng....PhngPhngPhngPhng TTTToooo llll in in in in gigigiginhnhnhnh gigigigiiiii trongtrongtrongtrong llllnnnn nhnhnhnh gigigigi uuuu tintintintin, , , , phngphngphngphng In In In In trongtrongtrongtrong llllnnnn thththth 4 4 4 4 vvvvNhNhNhNh khokhokhokho trongtrongtrongtrong llllnnnn thththth 6 6 6 6 vvvvoooo nnnnmmmm ttttiiii sinhsinhsinhsinh uuuu tintintintin....TTTTtttt cccc nhnnhnnhnnhn vinvinvinvin uuuu ththththchchchch hohohohotttt ngngngng nnnnyyyy tinhtinhtinhtinh ththththnnnn llllmmmm vivivivicccc ccccaaaa hhhh cccc nngnngnngnng caocaocaocao rrrrttttnhinhinhinhiuuuu....

(tham kho File 8)


55

Bc 2 Hn ch ngun gc gy ra vn

Bc 3 Hn ch nhng ni kh Seiso

Bc 4 Duy tr cp t c

Bc 5: 5-1 My mc5-2 Bi trn5-3 Thit b truyn ng5-4 Thy lc v kh nn5-5 in

Bc 6: T qun l0 1 2 3 4 nm

Hot ng tng th: Hng ti TPM, v d trng hp Nachi(tham kho File 7)Mt cng ty Nht Bn ti Singapore bt u thc hin k hoch TPM trong 2 nm.

Bc 1 Seiso bc u ---------------- Seiso-Inspection ln v Seiso-Inspection hng ngy

Ngay sau khi h bt u thc hin Seiso bc u nh trong biu , h thamgia vo S kin 5S trong ton cng ty.

Hot ng ny y nhanh bc 1 ca TPM v ng gp ln gip TPM thnh cng.


56

Mc tiu

iu kintt nht

Dngsn xut

Kim sotbng h.nhPDCA

Nng sut

Cht lngChi phGiao hngAn tonTinh thn

Tho mnkhch hngHiu qu van ton trongcng ty

Li nhunCucsng tip

< 5S >SeiriSeitonSeisoSeiketsuShitsuke

Cc hot ng 5S tng hp bng cch xem xt Mc tiu ti tng nilm vic


57

nhnhnhnh gigigigi cngcngcngcng tytytyty ththththmmmm quanquanquanquanNgNgNgNgyyyy 30/11/200630/11/200630/11/200630/11/2006 (th 5)

Tho lun: 8:30-10:00

ThThThThmmmm quanquanquanquan cngcngcngcng tytytytyNgy 29/11/2006 (th 4)14:30-16:30Cng ty Hong Dng. Xut pht ti VJCC lc13:30 bng xe t ca trung tm

MMMMtttt vvvviiii ttttnhnhnhnh huhuhuhungngngng vvvv BBBBcccc mmmm ththththcccc hihihihinnnn KAIZENKAIZENKAIZENKAIZEN1. Tnh hung ti cng ty may mc

(Tham kho Vidu VN 1-2.ppt)2. Tnh hung ti cng ty Vn phng phm

(Tham kho Vidu VN 2-2.ppt)


58

PhiPhiPhiPhiuuuu kikikikimmmm tratratratra 5S 5S 5S 5S ddddnhnhnhnh chochochocho cccccccc hohohohotttt ngngngng trongtrongtrongtrong totototonnnn nhnhnhnh mmmmyyyy(tham kho File 6)

PhiPhiPhiPhiuuuu kikikikimmmm tratratratra A A A A chochochocho 5S 5S 5S 5S thngthngthngthng ththththngngngng::::PhiPhiPhiPhiuuuu nnnnyyyy rrrrtttt cccc chchchch chochochocho giaigiaigiaigiai oooonnnn uuuu ththththcccc hihihihinnnn 5S. 5S. 5S. 5S. TuyTuyTuyTuy nhinnhinnhinnhin, , , , nnnn cccc thththth gygygygy rararara vvvvnnnn 5S 5S 5S 5S vvvv 5S5S5S5SVVVV qunqunqunqun mmmmtttt rrrrngngngng 5S 5S 5S 5S cccciiii titititinnnn khukhukhukhu vvvvcccc nhnhnhnh xxxxngngngng ththththcccc ssss, KAIZEN, KAIZEN, KAIZEN, KAIZEN. . . . PhiPhiPhiPhiuuuu kikikikimmmm tratratratra bbbb sung B sung B sung B sung B chochochocho 5S 5S 5S 5S ththththcccc titititinnnn::::KKKKtttt hhhhpppp PhiPhiPhiPhiuuuu A A A A vvvv B (50, 50) B (50, 50) B (50, 50) B (50, 50) llll mmmmtttt ccccchchchch nhnhnhnh gigigigi cccc 2 2 2 2 ccccpppp thngthngthngthng ththththngngngng vvvv

ththththcccc titititinnnn nhnhnhnhmmmm cccciiii titititinnnn khukhukhukhu vvvvcccc nhnhnhnh xxxxngngngng ththththcccc ssss....TTTTmmmm quanquanquanquan trtrtrtrngngngng ccccaaaa PhiPhiPhiPhiuuuu kikikikimmmm tratratratra B B B B llll::::1)1)1)1) TTTT duyduyduyduy iiii ttttngngngng ccccaaaa 5S5S5S5S ttttiiii ttttngngngng nnnniiii llllmmmm vivivivicccc2) 2) 2) 2) DuyDuyDuyDuy trtrtrtr vvvv linlinlinlin ttttcccc nngnngnngnng ccccpppp ttttngngngng hohohohotttt ngngngng SSSS3) 3) 3) 3) nhnhnhnh gigigigi KKKKtttt ququququ ccccaaaa vivivivicccc cccciiii titititinnnn P, Q, C, D, S, MP, Q, C, D, S, MP, Q, C, D, S, MP, Q, C, D, S, M

Sau khi rt ra kinh nghm t Khu vc th im, bt u thc hin cc hot ng 5S trong ton nh my. Lc ny, dng Phiu kim tra nh gi cc hot ng 5S tngphng ban/b phn thng xuyn, hng thng.Xem Phiu kim tra cho Bc 1 (5S thng thng) v cho Bc 2 (5S thc tin).


59

5S 5S 5S 5S CCCCnhnhnhnh tranhtranhtranhtranh: : : : Cch thc tin vi h thng im thng

(B phn) ln no cng ng u

nh gi 5S (1995 - 1997)

5S Cnh tranh - 4 (9/1998) 5S Cnh tranh - 6 (12/1998)

im thng cho Thc hnh tt

im cho cp 5S

5S Cnh tranh - 1 (3/1998)

B phn sx qu l.

B phn In n. B phn Kho.


60

Bn thc hnh 5S by gi? VngVngVngVng, , , , chchchchcccc chchchchnnnn rrrriiii. . . . KhngKhngKhngKhng, , , , titititi khngkhngkhngkhng chchchchcccc....

GiaiGiaiGiaiGiai oooonnnn 1: C1: C1: C1: C ththththcccc hhhhnhnhnhnh cccciiii Bc 1: Mt hm, bn quyt nh thc hin Seiri, Seiton, Seiso ti gc lm

vic nh ca mnh.Duy tr ni lm vic ca mnh ngn np v sch s bng cch thc

hin vic ny hng ngy.

Bc 2: Sau , bn bc vi gim c v ng nghip ri quyt nh thchin Seiri, Seiton, Seiso ti ni lm vic. Nu khu vc thc hin rngv c rt nhiu th, bn cn mt nhm thc hin Seiri, Seitonbc u.

RRRRtttt tttttttt ! ! ! ! Qua Qua Qua Qua cccccccc bbbbcccc sausausausau !!!!

GiaiGiaiGiaiGiai oooonnnn 2: 2: 2: 2: ThThThThcccc hhhhnhnhnhnh bbbbngngngng ccccchchchch xemxemxemxem xxxxtttt mmmmcccc tiutiutiutiu rararara(tham kho Handout: Hng dn thc hnh 5S)


61

Giai on 2: Thc hnh bng cch xem xt mc tiu ra(tham kho Handout: Hng dn thc hnh 5S)

Bc 3: Tip tc t giai on 1, bc 2.Tho lun v chn mt vn ln t PQCDSM ti ni lm vic, sau chn khu vc thc hin 5S.

Mc tiu ca bn c th l Tng nng sut ti Khu vc ng gi .Lp i d n do 1 i trng ph trch. Sau khi chun b k, tin hnh Tng v sinh vo mt bui. ngh Ban lnh o cp cao v ton th cng nhn vin c lin quan cng tham gia.Sau khi tho thun, c th quyt nh tng v sinh vo ngy Ch nht.

Ban lnh o cp cao s mi ton th cng nhn vin tham d ba tic k nim vic Tng v sinhv xc nhn cc hot ng tip theo nhm gii quyt vn bng vic to ra iu kin tt nht, Dng sn xut thng qua 5S.

Bc 4: nh gi kt qu ca Bc 3.

Bc 5: M rng ra cc khu vc khc.


62

TinhTinhTinhTinh ththththnnnn llllcccc quanquanquanquan


63

Ti liu tham kho (t slide: 63-72)

1. Vi nt v Hat ng ca nh my v Qun l sn xut.2. Tip cn thc tin

1) Vn mu cht2) Khu vc th im (Mu)3) L thuyt c bn ca Qun l sn xut

(1) Gii quyt vn hiu qu L thuyt c bn -1 iu kin tt nht L thuyt c bn - 2 Dng sn xut

L thuyt c bn - 3 Kim sot bng hnh nh L thuyt c bn - 4 PDCA

3. Cc hot ng tng th


64

1. 1. 1. 1. VVVViiii nnnntttt vvvv hohohohotttt ngngngng ccccaaaa nhnhnhnh mmmmyyyy vvvv ququququnnnn llll ssssnnnn xuxuxuxutttt

NgNgNgNgiiii L L L L

NHNHNHNH MMMMYYYYP, Q, C, D, S, M P, Q, C, D, S, M P, Q, C, D, S, M P, Q, C, D, S, M

P: P: P: P: Kh nng SX, Q: , Q: , Q: , Q: Cht lng, C: , C: , C: , C: Chi ph, , , , D: D: D: D: Giao hng, S: , S: , S: , S: An ton, M: , M: , M: , M: tinh thn lm vic

NhNhNhNhnnnn nguynnguynnguynnguyn lilililiuuuu SX SX SX SX GiaoGiaoGiaoGiao hhhhngngngngPhPhPhPh ththththiiii, , , , LoLoLoLoiiii bbbb, , , , phphphph phphphphmmmm SSSSnnnn phphphphmmmm chchchchtttt llllngngngng tttttttt

LLLLuuuu trtrtrtr nguynnguynnguynnguyn lilililiuuuu SSSSnnnn phphphphmmmm dddd dang dang dang dang LLLLuuuu trtrtrtr ththththnhnhnhnh phphphphmmmmSSSSnnnn phphphphmmmm ttttnnnn khokhokhokho lulululu ngngngngyyyy, (, (, (, (ssssnnnn phphphphmmmm chchchchtttt))))

ThiThiThiThiuuuu hhhhngngngng

KKKK thuthuthuthutttt phphphph hhhhpppp KKKK thuthuthuthutttt ququququnnnn llll

PT ngun lc*(Pht trin ngun lc)


65

2. 2. 2. 2. TiTiTiTipppp ccccnnnn ththththcccc titititinnnn pht hin v gii quyt vn hiu qu

1. Ci tin Vn mu chtVn mu cht nh hng, ch khng phi l cng c nh hng.

Cc cng c ch l phng tin t c mc tiu.

2. Ti Khu vc th im (mu) vi nhng n lc ln, chkhng phi bt u t vic tip cn ton b cng ty****

3. Bng L thuyt c bn ca qun l SX trc tin, ch khng phi bng cch gii thiu nhiu cng c hay cc cng cbc cao

*DDDDnhnhnhnh chochochocho iiii ttttngngngng llll nhnhnhnhngngngng nhnhnhnh mmmmyyyy cccc xyxyxyxy ddddngngngng. . . . NhNhNhNh mmmmyyyy mmmmiiii ccccnnnn cccc sssshhhhnhnhnhnh ththththnhnhnhnh hhhh ththththngngngng trongtrongtrongtrong totototonnnn bbbb cngcngcngcng tytytyty vvvv ccccnnnn cccc chchchchngngngng trtrtrtrnhnhnhnh oooo ttttoooo giaigiaigiaigiai oooonnnnuuuu....


66

1) 1) 1) 1) VVVVnnnn mmmmuuuu chchchchtttt

NhNhNhNhngngngng ssss vvvvnnnn nnnnnnnn cccc ththththoooo lulululunnnn ddddiiii ggggcccc ccccaaaa khkhkhkhchchchch hhhhngngngng, , , ,

in orderin orderin orderin order to make clear what issue to be tackled first.to make clear what issue to be tackled first.to make clear what issue to be tackled first.to make clear what issue to be tackled first.

VVVVnnnn mmmmuuuu chchchchtttt: : : : gigigigiiiii quyquyquyquytttt cccccccc vvvvnnnn quanquanquanquan trtrtrtrngngngng trongtrongtrongtrong mmmmtttt ththththiiiigiaigiaigiaigiai nhnhnhnhtttt nhnhnhnh....TTTTyyyy vvvvoooo ccccpppp cngcngcngcng tytytyty, , , , thngthngthngthng ththththngngngngMarketing Marketing Marketing Marketing vvvv PhPhPhPhtttt tritritritrinnnn ssssnnnn phphphphm/dm/dm/dm/dchchchch vvvv llll iiiimmmm mmmmuuuu chchchchtttt....NhNhNhNhngngngng trtrtrtrcccc tintintintin nnnnnnnn gigigigiiiii quyquyquyquytttt cccccccc vvvvnnnn ccccpppp nhnhnhnh mmmmyyyy....

PPPP (Nng lc sn xut c p ng nhu cu khch hng ?) QQQQ (Cht lng sn phm tha mn khch hnh cha ?), CCCC (Chi ph c p ng c yu cu v gi ca khch hng ?), DDDD (C giao hng ng theo yu cu ca khch hng ?)


67

Tng bc, bt u vi khu vc th im (mu)

Tng bc thay i, hiu qu vi 5S

2) 2) 2) 2) 2) 2) 2) 2) KhuKhuKhuKhuKhuKhuKhuKhu vvvvvvvvcccccccc thththththththth iiiiiiiimmmmmmmm ((((((((mmmmmmmmuuuuuuuu) ) ) ) ) ) ) )

NNNNngngngng susususuttttMMMMuuuu thththth iiiimmmm

BBBBcccc 1111 BBBBcccc 2222 BBBBcccc 3333

MMMMuuuu thththth iiiimmmmKhuKhuKhuKhu vvvvcccc khkhkhkhcccc

ToToToTonnnn bbbb cngcngcngcng tytytyty

KhuKhuKhuKhu vvvvcccc

NNNNngngngng susususuttttToToToTonnnn bbbb cngcngcngcng tytytyty

BBBBcccc 1111 BBBBcccc 1111

Mu th im

BBBBcccc 3333 KhuKhuKhuKhu vvvvcccc

TTTTiiii sinhsinhsinhsinh


68

1) iu kin tt nhtThThThThcccc hihihihinnnn 4M (Nguyn 4M (Nguyn 4M (Nguyn 4M (Nguyn vvvvtttt lilililiuuuu, , , , MMMMyyyy mmmmcccc, , , , NhnNhnNhnNhn cngcngcngcng vvvv phphphphngngngng phphphphpppp) ) ) ) trongtrongtrongtrong iiiiuuuu kikikikinnnn tttttttt nhnhnhnhtttt, , , , thththth ssss khngkhngkhngkhng cccc phphphph phphphphmmmm. . . .

3) 3) 3) 3) NguynNguynNguynNguyn llll cccc bbbbnnnn ccccaaaa QuQuQuQunnnn llll ssssnnnn xuxuxuxutttt

2) Dng sn xutThThThThcccc hihihihinnnn totototonnnn bbbb quyquyquyquy trtrtrtrnhnhnhnh tritritritri chchchchyyyy* * * * nhnhnhnh mmmmtttt dngdngdngdng sngsngsngsng, , , , thththth ssss khngkhngkhngkhng

cccc lnglnglnglng phphphph trongtrongtrongtrong lllluuuu khokhokhokho. *. *. *. *kkkk tttt khikhikhikhi nhnhnhnhnnnn nguynnguynnguynnguyn vvvvtttt lilililiuuuu nnnn khikhikhikhi giaogiaogiaogiao hhhhngngngng

3) Kim sot bng hnh nhThThThThcccc hihihihinnnn tttttttt cccc cccccccc hohohohotttt ngngngng dddd nhnhnhnhnnnn, , , , thththth ssss khngkhngkhngkhng cccc nhnhnhnhmmmm llllnnnn trongtrongtrongtrong

vvvvnnnn hhhhnhnhnhnh, hay , hay , hay , hay hhhhnhnhnhnh ngngngng nhanhnhanhnhanhnhanh. . . .

4) PDCAQuay Quay Quay Quay vngvngvngvng PDCA (KPDCA (KPDCA (KPDCA (K hohohohoch, , , , ThThThThcccc hihihihinnnn, , , , KiKiKiKimmmm tratratratra, , , , HHHHnhnhnhnh ngngngng))))


69

L thuyt c bn-1: iu kin tt nht

PhPhPhPhngngngng phphphphpppp ttttcccc nghinghinghinghipppp vvvviiiiiiiiuuuu kikikikinnnn tttttttt

NguynNguynNguynNguyn lilililiuuuutttttttt* * * *

MMMMyyyy mmmmcccc tttttttt* * * * SSSSnnnn phphphphmmmm tttttttt****

NhnNhnNhnNhn llllcccc (con (con (con (con ngngngngiiii) ) ) ) tttttttt((((ngngngngiiii vvvvnnnn hhhhnhnhnhnh SXSXSXSX))))

ChChChChtttt llllngngngng, Chi , Chi , Chi , Chi phphphph, , , , KhKhKhKhiiii llllngngngng, , , , GiaoGiaoGiaoGiao hhhhngngngng

ChChChChtttt llllngngngng tttt yuyuyuyuccccuuuu, , , , GiGiGiGi cccc tttt yuyuyuyuccccuuuu, , , , KhKhKhKhiiii llllngngngng ttttyuyuyuyu ccccuuuu vvvv GiaoGiaoGiaoGiao hhhhngngngngngngngng hhhhnnnn

ThuThuThuThutttt ngngngng TTTTtttt* yyyy khngkhngkhngkhng cccc nghnghnghnghaaaa llll nguynnguynnguynnguyn lilililiuuuu tttt titititinnnn, , , , mmmmyyyy mmmmcccc tttt titititinnnn mmmmnguynnguynnguynnguyn lilililiuuuu cccc lllluuuu trtrtrtr vvvv xxxx llll trongtrongtrongtrong iiiiuuuu kikikikinnnn tttttttt, , , , mmmmyyyy mmmmcccc thithithithitttt bbbb cccc bbbboooo ddddngngngng tttttttt....


70

LLLL thuythuythuythuytttt cccc bbbbnnnn----2: 2: 2: 2: DngDngDngDng SXSXSXSX Bc th nht hng tI JITNguyn liu : Khng c tn kho lu

ngy/nguyn liu cht

Sn xutChu trnh th 1

Thnh phm: Khng c tn kho lu ngy, hng cht trong khoGiao hng: Giao hng ng hnDngDngDngDng SX SX SX SX chchchchyyyy mmmm ththththmmmm nhnhnhnh mmmmtttt dngdngdngdng sngsngsngsng....

:Sn phm d dang c kim sot ttChu trnh cui


71

LLLL thuythuythuythuytttt cccc bbbbnnnn 3: 3: 3: 3: KiKiKiKimmmm sosososotttt bbbbngngngng hhhhnhnhnhnh nhnhnhnh

1. qun lVisual Report.XLS dnh cho cc cn b qun l; s dng mu

nu bt nhng im quan trng cho d nhn thy

2. kim sot khu vc sn xutIn-line Visual control.ppt" (Cc quy nh trong qu trnh hay dy

chuyn sn xut) gip cho cc cn b iu hnh sn xut d dngtun theo nhng chun mc trong cng vic

3. khuyn khch cc hot ng khu vc sn xutCc tiu chun s c dn trn Visual Control Board.ppt(bng ni sn xut)


72

GiGiGiGiiiii phphphphpppp

KiKiKiKimmmm tratratratra

ThThThThcccchihihihinnnn

LLLLpppp KHKHKHKH

LLLL thuythuythuythuytttt cccc bbbbnnnn ---- 4: PDCA4: PDCA4: PDCA4: PDCANhn t cho hot ng ci tin lin tc trong sn xut

LLLLpppp KH = HKH = HKH = HKH = H ththththngngngng vvvv cccccccc phphphphngngngng phphphphpppp hihihihinnnn ththththiiiiThThThThcccc hihihihinnnn = = = = HoHoHoHotttt ngngngng ssssnnnn xuxuxuxutttt hhhhngngngng ngngngngyyyyKiKiKiKimmmm tratratratra = = = = cccccccc hhhhuuuu ququququ nhnhnhnh khikhikhikhiuuuu nnnniiii, , , , tttt chchchchiiii ccccaaaakhkhkhkhchchchch hhhhngngngng, , , , giaogiaogiaogiao hhhhngngngng chchchchmmmm... ... ... ... GiGiGiGiiiii phphphphpppp = = = = HHHH ththththngngngng vvvv phphphphngngngng phphphphpppp cccciiii titititinnnn

GiGiGiGiiiii phphphphpppp

KiKiKiKimmmm tratratratra

ThThThThcccchihihihinnnn

LLLLpppp KHKHKHKHMMMMcccc hihihihinnnn ttttiiii

MMMMcccc tttttttt hhhhnnnn

MMMMcccc caocaocaocaohhhhnnnn nnnnaaaa


73

HoHoHoHotttt ngngngng ttttngngngng hhhhppppLn ln do t ra qu nhiu

chng trnh v cng cThng nht bng cch chuyn tt c cc cng

c vo L thuyt c bn ca Qun l snxut t mc tiu

Cc u ban

TQM

QCC

5S

TPM

Khu vcsn xut

Cc u ban L THUYT C B

N CA QU

N L SX

Ci tinnhng khkhn phtsinh trongvn hnhhng ngy

TQM

QCC5STPM

C th bo co kt qu khi ngdng bt c cng c noBo co hnh ng nhngkhng ci tin thc s

TQM

QCC

5SSix Sigma

TPM

Khu vc snxut

Vn hnhhngngy

?

TQM

QCC

5SSix Sigma

TPM

20 5S File2-VN

Documents