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1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007
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1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Page 1: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

1

Update on project management for MICE

Project Status and schedule

Richard Apsimon

MICE CMPB 5th Nov 2007

Page 2: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Project Management

The departure of Paul Drumm left a very sizable hole which Ken has filled for several months.

More recently, Andy Nichols (STBU) and Richard Apsimon (PPD) have joined to take a joint Technical Coordinator/ Project Manager role.

Willie Spensley is MICE Hall manager and Principal Contractor.

Ashok Jamdagni (IC) and Paul Flower (PPD) and the Hall Foremen.Chris Rogers is the ISIS Liaison officerMalcolm Ellis (Brunel) is the MICE Integration Physicist

…and we have volunteers to fill the roll of MICE Operation Manager (MOM) i.e. Run Coordinator.

Page 3: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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MICE WBS

MICE Level 2 Level 3 Level 4 Apsimon/Nichols2.0-MICE-Muon-Beam Long

2.0.1 Upstream beam line Long2.0.1.1-Target Booth2.0.1.2-Vacuum-vessels Kearsley2.0.1.3-Vacuum-services Hughes, Shaun2.0.1.4-Electrical-services Hughes, Martin2.0.1.5-Water-services Govans2.0.1.6-Alignment Loughry

2.0.2-Downstream-beamline Long2.0.2.1-Q35-refurbishment Spensley2.0.2.2-Linde-refrigerator Courthold2.0.2.3-PSI-solenoid Courthold2.0.2.4-Q4--9-installation Spensley

2.0.3-Beam-monitors Tilley2.0.3.1-Monitors Sellberg2.0.3.2-Installation-upstream Kearsley2.0.3.3-Installation-downstream Spensley

2.0.4-XMas2007-shutdown Hayler2.1-MICE-Hall and infrastructure Nelson

2.0.2.1-Magnetic-shielding-walls Nelson2.0.2.2-MICE-Hall-floor Nelson

2.0.2.2.1-plinth Nelson2.0.2.2.2-false-floor Nelson

2.0.2.3-Rolling-platforms Nelson2.0.2.4-Water Govans2.0.2.5-Air-conditioning Govans2.0.2.6-Power Griffiths2.0.2.7-Liquid-hydrogen-system Ivanyushenkjov2.0.2.8-MLCR Kyberd2.0.2.9-Networking Brandwood2.0.2.10-Cabling Griffiths2.0.2.11-PPS Alexander

Muon Ionisation Cooling Experiment: WBS -- Draft 02Oct07

Page 4: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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MICE WBS

Weekly MICE Hall planning meetings. Essentially a 2 week look-aheadWeekly MICE Schedule planning meetings, concentratingOn the longer term plus planning for the forthcomingweekend

Page 5: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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MICE Target

•Previous problems with bearing wear.

•Now using DLC (Diamond Like Carbon or Diamolith).•It is a “Plasma Enhanced Chemical Vapour Deposition” (PECVD) process that deposits a material layer that is about 3-5um thick.

•At present only got one, top bearing, DLC coated and the target shaft. >3M operations without wear

Page 6: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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MICE Target

•Problems that we needed to solve for target installation into ISIS:

– Removal of old target….. NOW during Xmas shutdown• Hoped to demonstrate procedure for removal of “hot”

target• BUT we wanted to use short Nov. shutdown• ISIS RPA has agreed that we don’t need to go through

the full procedure.• We planned removal this week• NO LONGER POSSIBLE – need 1 week cool-down

– 200µSv/h in working area, – 2500µSv/h on the beam pipe, – ~400µSv/h near the target bellows/beam pipe

interface– 500µSv/h on the downstream bellows

– Approval to put the new target into ISIS.• YES! MICE procedure accepted by ISIS

– Some conditions

– Infrastructure ready for target in ISIS.• Two targets needed, test vessel, remote handling, fibre

optics, control cables. Bottom bearings need coating

Page 7: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Target: schedule:

Page 8: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Target: schedule continued:

Now planned with DL controls group: needs to be updated.

Page 9: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Upstream beamline

Require to complete/install:– Alignment

• PROBLEM – magnet stand• SOLUTION – New support stand to • be built in time for Xmas shutdown

– Vacuum vessels• PROBLEM - with Dipole 1• Vacuum box in wrong place. • PROBLEM - with ISIS beam-pipe • beam would hit 25mm of steel.• SOLUTION – Manufacture paused • while box design altered to move thin window.

– Services:• Vacuum, Water & Electrical

– Agreement with M.Krendler (ISIS):– Milestone (deadline) for completion of above - 20 Jan08

• Working with individuals to complete as much as possible before by using the current ‘minor maintenance’ period

Page 10: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Upstream beam line: power supplies:

•Rack being installed now:– Required removal of ‘treads’ of north-east stair

case

•Power-supply units and cabling to follow

Page 11: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Upstream beam line: Xmas work

Page 12: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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DSA (Decay Solenoid Area)

June: Hole to synchrotron vault, North wall in place

October: Shielding to synchrotron, W & S walls of iron & concrete built. PPS doors installed. Plinth built, additional shielding on plinth, wall painted. Dipole 2 installed, First Q35 baseplate installed, surveyed & grouted.

Page 13: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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View over DSA into MICE Hall

June: Most of Hall cleared, some shielding

October: Decay Solenoid Area civil engineering almost complete. Roof still to be designed & fitted.This week, we plan to remove sandbags from synchrotron hall side and replace with bags of steel shot. This “should” allow us to remove North wall before Xmas.

Page 14: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Delay Solenoid

Major leak has been found and repaired BUT at the cost of considerable damage to MLI. Need 2? weeks of skilled effort. Matt Hills is developing a plan to complete this task. Cold mass still to be aligned and tie rods re-tensioned. We are working hard to find the correct technical help for this work.

Page 15: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Linde cryogenics

After DSA completed, support installed for buffer tank, below which is control plant.Transfer line carries cold helium gas to and from either ‘Test Cap’ or decay solenoid

Page 16: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Linde cryogenics

Helium transfer line installed and connected to ‘Test Cap’. Most of the scaffolding now removed.After cool-down and other tests, transfer line will be connected to PSI Decay SolenoidInstallation completed ahead of scheduleCommissioning started and hope to finish 25th or even 18th Nov.

Page 17: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Linde cryogenics - Update

•Latest news: – Heat leak located in flexible section of

transfer line. Insufficient cooling available at the test cap.

• DeMaCo engineers arrived on Saturday to dismantle & inspect the transfer line

• Discovered that the flexible section had been constructed to the wrong dimensions

• They suggested a temporary fix on site, to allow commissioning with the test-cap to continue

– This was rebuffed by Christian Dachauer of Linde and by Mike Courthold

• Therefore, the transfer line was taken back to Holland on Sunday morning by the DeMaCo engineers for re-engineering

• It will be brought back to RAL and refitted on Thursday 8/11/07

Page 18: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Linde Schedule as of 9th Oct

Page 19: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Q35 Refurbishment & Installation

•First 3 magnets finished this week. Test in R6. • One technician has left. Replacement in place.• Need to increase # people with crane licences

– Trial assembly of magnet support on baseplate complete– Upstream baseplate (Q4-Q6) in DSA has been aligned. Levelled &

grouted. Downstream plate ready with all components and will be installed as soon as Linde equipment & spares can be moved.

Page 20: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Down-stream beam-line:

Quadrupole triplets:– First quad triplet

refurbished:• Magnetic testing to start

next week– Trial build of quad stand

complete

Quadrupole triplets cont.:

– Refurbishment of remaining quads:

• Goal: complete by 20Jan08

– Services being installed now

Page 21: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Q35 refurbishment: schedule:

•Focus on Q35 work has paid off, but:– Magnetic testing will start 01Nov07:

• Developing schedule with Paul Flower now he has returned from CERN

– Have had one more coil failure: potential issue:• Have expedited testing of remaining coils• Continuing refurbishment

– Need to consider options when it is known if any more coils have failed

Page 22: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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MICE Local Control Room (MLCR)

•Rack bases delivered •DPM & floor screed completed•Network & PPS racks, populated and tested (DL) and delivered last week.•Remaining racks last/this week.•Air conditioning and power to start soon.

– Estimated to take three weeks so complete by 9th November.

•Roof has been fitted and plastered and rack bases and racks will move in from mid-week.

•Network connection cabling installed.– Connection to RAL site to star soon – A wireless access point to be set up as soon

as possible.•Further wiring into the hall to follow.

– Still needs to be coordinated with the civil engineering that is going on.

Page 23: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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MLCR timescale

Page 24: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Reviews: beam line1 November 2007

Beam Line Design and Commissioning Review

Agenda

16th November 2007, Room 539, Blackett Laboratory, Imperial College London 09:00 Executive session: 09:30 Presentations: 1. MICE Overview [Blondel, Long, or Zisman] [25+5] 2. Beam Line Design: Guiding principles & expected capabilities [Tilley] [30+10] 3. Simulation comparison /design tools/issues [Nebrensky] [20+5] 4. Diffuser Issues [Apollonio] [20+5] 5. Diffuser Mechanical Design [Yang or Lau] [15+5] 6. Diffuser control system [Apollonio] [15+5] 13:00 Lunch 14:00 Presentations: 7. Magnet refurbishment, measurement, installation [Flower] [25+10] 8. Commissioning Plans [Tilley] [25+10] 9. Beam Line Diagnostics [Kyberd] [15+5] 15:30 Executive session:

Preparation of additional questions and close-out 16:00 Close-out: 10. Closeout [45] 11. Adjourn

1 November 2007

Beam Line Design and Commissioning Review Charge to Committee

Background The general purpose of the review is to evaluate the final design of the MICE muon beam line, its implementation plan, and the initial plans for its commissioning. The current MICE schedule calls for the installation to be complete, and for commissioning to commence, in January 2008. The line comprises two sections:

1. an upstream portion to transport the pion beam from the production target through the decay solenoid;

2. a downstream portion to transport the muon beam from the decay solenoid to the entrance to the MICE experiment, and to optically match the beam into the upstream spectrometer solenoid.

Design Goals It is required that:

muon beam purity be as high as possible; muon beam momenta in the range of roughly 140 MeV/c to 240 MeV/c, with a

momentum spread of up to ±10%, be transportable by suitably tuning the beam line; and

matched emittance values in the range 1 mm-rad N 10 mm-rad be deliverable to MICE.

Charge

1. Review and comment on the optical design of the line, and its ability to fully or partially meet its design goals.

2. Review and comment on plans and schedule for magnet refurbishment, magnetic field measurements, fiducialization, installation, alignment, and testing.

3. Review and comment on plans for initial commissioning of the beam line, including the adequacy of proposed diagnostic devices.

Prepare a written summary of findings for the MICE experiment management (Spokesperson and Project Manager) within one week from the review.

Page 25: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Spectrometer and instrumentation:

Spectrometer solenoid:– First spectrometer solenoid:

• Coils almost complete• Expect delivery to FNAL for magnetic field mapping in December

– Second spectrometer solenoid:• Fabrication advanced• Expect delivery ~2 months after first

CKov:– Two modules:

• Most of the first (CKova) at RAL• Second module under construction in Mississippi

TOF:– TOF0 and TOF1 under construction in Milan:

• Due at RAL 15th November for cosmic ray tests • BUT not expected until around 15th Dec.

Calorimeter:– Pre-sampler (KL): under construction in Rome

• Also due at RAL 15th November for cosmic ray tests– Sandwich calorimeter:

• Design complete, prototype under construction

Page 26: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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First full tracker being manufactured:– Final step in QA chain (station

acceptance rig) now in full production mode

– Space frame being built– Support frame in manufacture

Electronics:– Being prepared for shipping in FNAL– Will be shipped this week

Spectrometer and instrumentation:

continued

Page 27: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Cosmic-ray integration test:

Will start 12Nov07:– Will include:

• CKov, Tracker, ToF, and KL (pre-sampler)

R8 hall space 5.3x7M

Isolating tent

Darkroom tent

Lower test stand

Upper test stand

Cryo1 Cryo2

DAQ rack

Cmpsr1

Cmpsr2

Chiller1?

Chiller2? Controls rack

He

Large DAQ desk

Small desk

18/10/07

Proposed lower C

osmic

test stand : plan

(using approxim

ate dimensions)

D2

CK

OV

KL

(1.5 x2.1

M)

90mm

Sq

? crossbeam

s support components

Page 28: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Cosmic-ray integration test:

• The cosmic ray test was initially planned to be held in R12, but this proved to be difficult due to space constraints.

• We have now been given some space in R8 which we have until the end of January.

• Work at RAL currently to sort out: (Unforeseen expense (likely small, but being estimated)

• Mains and 3 phase power• Water supply for

compressors• Network• Safety interlock systems for

the tracker readout• A tent has been identified

that is the right size and has material which has been tested to exclude the dangerous UV light.

Page 29: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Other Issues

•Xmas shutdown– Well planned, WBS manager (Tim Hayler)– Already VERY tight. Every other task that is delayed

now moves into this schedule. (e.g Target removal, upstream beamline, ISIS vacuum vessels etc.)

•False floor and plinth in main hall– It might be possible to complete false floor in time for

decay solenoid to move for cool-down tests -UNLIKELY

– Otherwise we must build a temporary support•Other news

– Water chiller order placed. – Rolling platform FDR completed, PRR due. – Magnetic shield wall drgs. One wall out for tender. Aim

to have contracts placed well before end of this FY.– Quotes for “Cyclotron steel” being sought– Cost for both items likely to be higher than

anticipated.

Page 30: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Phase I instrumentation:

– Components:• Tracker:

– Station acceptance QA rig now running at Imperial» Station ‘5’ (first final station) has been QAed:

results OK;» Decided last week(?): proceed with QA or more studies

required on station 5– Space frame in manufacture– Cosmic stand signed off for manufacture (?)

• TOF & KL:– Due to arrive 15Nov07 - LATE

• CKova– Already at RAL, needs to be assembled

• DAQ– Already at RAL, needs to be moved to R8– Should be supervised by DAQ-expert

Page 31: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Cooling channel components:

RFCC module:– CC design and fabrication done in collaboration by LBNL

and ICST in Harbin, China• conductor ready to order

– RF cavities will be similar to existing MuCool prototype• fabrication to get under way shortly

– MuCool 201 MHz cavity R&D:• Without field now have 19 MV/M

Page 32: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Cooling channel components:AFC module:

• Focus coil module presently out for tender– anticipate contract award in September 2007– two coils that can run with same or opposite

polarity» 20-L LH2 absorber (plus safety windows) fits

insideOxford, RAL, KEK

Page 33: 1 Update on project management for MICE Project Status and schedule Richard Apsimon MICE CMPB 5 th Nov 2007.

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Current concerns

•Preparation of – The PSI solenoid – MLI insulation– MICE target– Upstream beamline

• Is the misalignment critical? YES• Can it be solved in time? YES

– Connection of services for upstream & downstream beamline components

– Transfer line– Remaining Q35s. Can we finish by 20/1/08?

•Radiation surveys– Many areas where these matter;

• Future target removal• Connection of magnets in synchrotron vault - OK• Work inside DSA – removal of North wall

– We hope the steel shot will solve this one• Excavation of earth for H2 vents and pumps