Scion xB 2012- Interior Light Upgrade - Sparks Toyotatoyotaparts.sparkstoyota.com/install/00016-00095-xB2012.pdf · others the sequence is given as part of a team accessory installation.

Kit ContentsItem # Quantity Reqd. Description1 1 “Y” Adapter2 1 Wire harness3 1 Hardware Kit4 2 White Light Modules5 1 Switch Kit6 2 Amber cup holder kits7 1 Customer Information card

Hardware Bag ContentsItem # Quantity Reqd. Description1 4 Wire tie .06252 5 foam pads3 2 T-Taps4 4 Modules Screws

Switch Bag ContentsItem # Quantity Reqd. Description1 1 Switch2 1 End Cap, Black3 1 Illumination Nameplate4 1 Installation tool5 1 Bezel6 1 Black spacer

Recommended toolsSafety ToolsVehicle protectionSafety glassesSpecial ToolsInstallation ToolsPhillips screwdriver 1/4 inch jewelersTorque wrench 36in. lbsNylon Removal ToolPliersDiagonal cutter or wire tie toolScissorsDrill1/8” Drill bit1/2” Drill bit. UniBit or step drill rec.9/32” Drill bitScribe or Center punchMasking tape

Color Applicability/Trim Level

AccessoryC

olor

General ApplicabilityAll models of xB

Recommended Sequence of ApplicationItem # Accessory1 * Overlay Apply any overlay first23

*Mandatory

SPECIAL NOTE: After TMS and Safety mandated preparatory steps have beentaken, the installation sequence is the suggested method forcompleting the accessory installation. In some instances thesuggested sequence is written for one associate to install and inothers the sequence is given as part of a team accessoryinstallation. Unless otherwise stated in the document, theassociates may perform the installation steps in any order to makethe installation as efficient as possible while maintaining consistentquality.

Scion xB 2012- InteriorLightUpgradePartNumber00016-00095AccesoryCode:YI9

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Conflicts

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A.CheckKitContents1. Checkkitforcontentanddamage.(Fig.A1)

B.VehiclePreparation1. Removebatterynegativeterminal.

2. Applyprotectivecoveringtovehicle

C.RemoveCupHolderinsert.1. Setparkingbrake.

2. Removecenterconsolebezel.

i. Usepanelsafetool.

ii. Carefullypryaroundcupholderinsert.(Fig.C1)

D.InstallCupholderLights1. Orientcupholderassemblyasshown.

(Fig.D1)

2. Drillholesforcupholderlights.

i. Cutoutenclosedpapertemplatelabeled“xBcupholder”.

ii. Aligntemplateasshownuseapunch/scribetomarkthecenteroftheholetobedrilled.(Fig.D2)

iii.Drillpilotholeswith1/8”drillbit.

iv.Finallydrillthepilotholewitha9/32”drillbit.

v. De-burrholeswithde-burringtool.

3. InsertLensfrominsideofcupholder.(Fig.D3)

4. FirmlypressLEDassemblyintolens.(Fig.D4)

5. Securewithfoampadasshown.(Fig.D5)

SECTIONII-InstallationProcedures

Fig.A1

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Fig.C1 Fig.D1

Fig.D2 Fig.D3

Fig.D4 Fig.D5

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Fig. 1A

E. Install power Switch1. Drill hole for switch.

i. Trim plastic as shown. (Fig. E1)

ii. Cut out enclosed paper “xB switch” template.

iii. Place template so hole drilled will beoriented as pictured. (Fig. E2)

iv. Place template in area indicated. Use apunch or scribe to mark center of thehole to be drilled.

v. Using a 1/2” drill bit (Unibit or step drillis highly recommended), drill the switchhole.

2. Clean bezel surface to remove grease andwax.

i. Wipe the application area clean withalcohol and a clean no-scratch cloth

ii. Dry the installation area using a clean,dry, lint free cloth.

3. Insert switch bezel into switch plate. Bendthe switch plate slightly to match conture ofsurface. (Fig. E3)

SECTION II - Installation Procedures

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6. Drill hole for i-Pod holder.

i. Cut out enclosed paper template labeled“xB i-Pod holder”.

ii. Align template as shown use a punch/scribe to mark the center of the hole tobe drilled. (Fig. D6)

iii. Drill pilot holes with 1/8” drill bit.

iv. Finally drill the pilot hole with a 9/32”drill bit.

v. De-burr holes with de-burring tool.

7. Insert Lens from inside of i-Pod holder.(Fig. D7)

8. Lamp will be installed when center consoleis installed.

Fig. D6

Fig. D7

Fig. E1 Fig. E2

Fig. E3

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Note: Only one lamp is used in the iPod holder. Cover the remaining lamp with electrical tape. (Fig. D8) Secure lamp to center insert with foam pad. (Fig. D9)

9. Only one lamp is used in i-Pod holder. See note on securing extra lamp. (Fig. D8-D9)

Fig. D8 Fig. D9

4.Usingthepull-tab,removethetapelinerfromthebackoftheswitchplate.(Fig.E4)

i. Avoidfingercontactwiththeadhesivesurface.

5.Usingthebezelasaguide,installswitchplate/bezelintothepreviouslydrilled1/2”hole.

i. Aligntheprinting“ILLUMINATION”squaretotheconsole.(Fig.E5)

ii. Oncealigned,pressdownfirmlytoadheretape.

6. InstallSleevetobezel.

i. Removeabout5mmfromtheunpaintedportionofthespacer,ifanoverlayisap-pliedremoveanadditional3mm.The“white”inkendofthesleevemustbeinstalledagainsttheconsole.

7. Placewiresasshown.(Fig.E6)

F. Remove forward console1.Removeshiftbezel

i. Removeknobbyturningcounterclock-wise.(Fig.F1)

ii. Pryopenbootretainerandslidebootupwards.(Fig.F2)

iii.Removecenterbezeldisconectinganyconnectorss.(Fig.F3)

2.Slidelowersectionforward.

i. Disconnectauxillarypowerlead.(Fig.F4)

ii. Removelowersectionfromvehicle.

SECTIONII-InstallationProcedures

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Fig.E5

Fig.E6

Fig.E4

Fig.F1 Fig.F2

Fig.F3 Fig.F4

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1. Lay out harness as shown and identify con-nectors. (Fig. G1)

2. Bulk of harness will reside under forwardconsole.

3. Locate power.

i. Locate auxiliary power connector incenter of forward bezel

ii. Install T-taps in staggered fashion.(Fig. G2)

4. Attach harness to power.

i. Black wire on harness to wt/blk, connec-tor lead.

ii. White wire on harness to grey, connectorlead.

5. Route switch leads and cupholder lead undercarpet towards center console. (Fig. G3)

6. Replace lower half of center console, makesure the switch and cupholder leads arerouted as shown. (Fig. G4)

7. Attach “Y” adapter to harrness.

8. Route leads goint to rods to the left and right ofcenter console.

9. Reinstall lower section

i. Reconnect auxiliary power connector.(Fig. G5)

ii Gently press insert into place

10. Reinstall upper section.

SECTION II - Installation Procedures

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Fig. G2 Fig. G3

Fig. G4 Fig. G5

SW

CH

iPod

PW

SB

LED LED

Fig. G1

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G. Install Harness

CAUTION: Secure harness with pads andcable ties as needed, keep harness fromtouching hot or moving objects.

SECTION II - Installation Procedure

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H. Install Light Modules1. Install Driver side Light Module.

2. Locate attachment location indicated by arrow. (Fig. H1-H2)

3. Clean surface to remove and wax.

i. Wipe application area clean with alcohol and a clean no-scratch cloth.(Fig. H3)

ii. Dry the installation area using a clean, dry, lint free cloth.

4. Using the pull tab remove the tape liner from the back of the switch plate. (Fig. H4)

i. Avoid finger contact with the adhesive sur-face.

ii. Press module firmly against surface.

5. Secure module with screws. (Fig. H5)

6. Secure pigtail with foam pad.

7. Install passenger side Light Module.

8. Locate attachment location indicated by arrow. (Fig. H6-H7)

9. Repeat steps 3 through 5.

Fig.H5

Fig. H3 Fig. H4

Fig. H1 Fig. H2

Fig.H6 Fig.H7

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SECTIONII-InstallationProceduresI. Post Installation

1.Reinstallinterior.

2.Re-attachnegativebatteryterminal,torqueto36inchpounds.

3. CycletestthesystemwiththekeyintheACCorONposition.Thecyclemaystartfromanystepbelowbutshouldcycleinthisorder.

i. Alllightsoff.

ii. Cupholderlightsononly.

iii.Alllightson.

iv. InteriorLightononly.

v. Backtostep“i”.

4.Theswitchshouldbecycledtostep“i”(alllightsoff)forshipment.

5. Placeinformationcardinglovebox.

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SECTIONIII-FunctionalVerificationLookfor:

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FullengagementofaffectedLEDmoduletoLEDwireharnesspigtailconnector.

FullengagementofallLEDmoduletoLEDwireharnesspigtailconnectors.

Powerconnection.

Groundconnection

Switchconnections

Blownlightkitfuse.(2amplocatedundercen-terconsole)

Blownshiftconsoleilluminationfuse (seevehicleownersmanualforamperageandlocation.).

Check:

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SingleUnoperationalModule

NoOperationalModules

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CUPHOLDER

FRONT

SWITCH

IPOD

TOP

� INCHES

9/��” drill

9/��” drill

9/��” drill

TEMPLATES

“TOP/BOTTOM” indicates the top/bottom of the part when installed in vehicle.

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