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We offer you...
Excellent quality following North American tooling standards.
Short lead times.
Confidentiality and design protection.
Easy communication in English and German.
Complete, real-time project control.
State-of-the-art design group.
Personal project management.
International staff.
And Competitive Prices!
Your premier mold maker worldwide
Members from Europe, North America, and China
Multi-cultural experience and understanding
International Team
President John Che
Vice President of European MarketAndre Bahlmann
Vice President of North American Market
Julia Yan
• International project management team
• Qualified and experienced manufacturing staff
North American Team
Project ManagerCindy Adkins
Project ManagerDan Leblanc
Project ManagerCici Ding
• Excellent after service after mold delivered
President and CEO: Mr. John Che
Main activities: Thermoplastic injection Mold manufacture
Number of Employees: 250
Marketing & Project Management: 16
Design & Technology Engineers: 80
QC Engineers: 10
Planning Engineers: 4
Mold Trial Engineers: 4
Purchasing Engineers: 6
Toolmakers: 110
Office Personnel: 20
Logistics Employees: 10
Number of Shifts: 3
Size of Shenzhen Facility: 3600 m² / 38,750 sq ft
Precision manufacturing system
Quality System Certificate: ISO 9001 2000
Company Details
• Mold Size: Up to 12 tons
• Small, high precision parts• Complex Molds• Unscrewing Molds• Collapsible Cores• Multi-Cavity up to 48cav.
What We Can Do
Project Flow Chart
Quotation
Approval& P.O.
Design &Engineering
Design Check& Revision
DesignApproval
MoldConstruction
Mold Testing& Refinement
MoldApproval
FinalMold Test
PartSamples
DELIVERY
Mold Tonnage Project Finished Time
1 TON 7-8 Weeks
3 TON 8-10 Weeks
5 TON 12-14 Weeks
Mold Tonnage Project Finished Time
1 TON 8-9 Weeks
3 TON 10-11 Weeks
5 TON 14-16 Weeks
Mold Manufacturing Lead Time Reference
Complex Mold
General Mold
Manufacture Planning SystemERP System Features:
Automatic scheduling Software management for design & manufacturing Manufacturing plan updated automatically every 30 minutes
Mold Mfg. Time Schedule
Manufacturing and Process Design
Every mold component are manufactured according to the 2D mold part drawing with meeting tolerance requirement
Each manufacturing process are made according to its own process design Rough Milling CNC EDM Wire Cutting Polishing Mold fitting Mold Trial
Real-time manufacturing status Bar code tracking for every part of every mold
One project manager in charge of your project Weekly progress updates for mold manufacturing Support to customers in English, German and
Chinese
Project Management
North American engineering standards Complete in-house design facility 3D Mold Design CAD/CAM Software: UniGraphics/Solidworks/ Pro-E/ AutoCAD/Catia/etc. Manufacturing process analysis before steel cut Mold Flow analysis software Quotations provided with preliminary mold design layout drawings Drawings updated and confirmed before the design stage
Engineering System
We use the steel that suits the tool:P20, P20HH, H13, NAK80420ss , Moldmax , etc.
We have experience with plastic: PP,PC, ABS, POM, PPS, TPE, 10% to 50% GF PA66, PEEK, etc.
We are familiar with all major hot runner systems: Mold Master, Synventive, Husky, Incoe, Mastip, Yudo, etc.
We are familiar with surface finishing standard: SPI standard, Mold-Tech Texture Equivalent, VDI, etc.
TESA CMM MICRO-HITE 3D Measuring Equipment
1 Switzerland
Profile Project Equipment CM300-D 1 Taiwan
WILSON Hardness Instrument HT500 1 USA
Linear Measuring Equipment LH-600B 1 Japan
Profile Project Equipment LJ-A3000 1 Japan
Quality Control Equipment Qty. Origin
Quality Control System
ISO 9001 2000 Certified AISI standards IQC, IPQC and FQC procedures
Incoming material quality control In-progress quality control Steel hardness check Molding samples inspection and QC
report Mold final quality control
MORI-SEIKI NVD4000 DCG 1 Japan(Purchased 2006)
MORI-SEIKI NVD5000 Alpha 1(High speed milling – up to 20,000 RPM)
2 Japan(Purchased 2005)
HARDINGE VMC800II 6 USA (3 Purchased 2005)
HARDINGE VMC1250II 1 USA (Purchased 2006)
Extrem DH1000 Gun Drill 1 Hong Kong (Purchased 2007)
CNC Milling Machines Qty. Origin
ShenZhen Factory Equipment List
CHARMILLES ROBOFORM 35PWith EROWA tool changing system
2 Switzerland(Purchased 2006)
ACTSPARK SE1 1 Switzerland
DE-650 1 Taiwan
DE-432 6 Taiwan
EDM Machines Qty. Origin
ShenZhen Factory Equipment List
CHARMILLES ROBOFIL380 1 Switzerland
SuSanGuang 7725 2 China
HuaFang 7732 1 China
HuaFang 7740 2 China
HuaFang 7750 1 China
Wire Cutting Machines Qty. Origin
Machining Centers Qty. OriginYSG-614 Precision Grinding Machine
4 Japan
M7312H Automatic Surface Grinding Machine
5 China
Okamoto OGM-250UEXB Cylindrical Grinder
1 Japan(Purchased 2006)
ShenZhen Factory Equipment List
Mold Fitting Machines Qty. Origin AQUAmate LS-120t 1 Hong Kong
(Purchased 2005)
AQUAmate LS-200t 1 Hong Kong(Purchased 2006)
ShenZhen Factory Equipment List
In-house Mold testing Sampling with process report provided 4 hours continuous test on request Mold trial video with final molding
parameter provided
Mold TestingHai Tian 86T Injection Machine 1 China
Hai Tian 160T Injection Machine
1 China
Hai Tian 300T Injection Machine
1 China
Toshiba 650T Injection Machine 1 Japan
Orfo Robot 2 China
Injection Machines Qty. Origin
Annual Mold manufacturing capability: 2000 sets
Capability of building Molds up to 50 tons
Automatic Mold manufacturing and logistics system
Number of engineers: 400 Number of workers: 300
Land Area – 40,000 m2 / 430,550 sq ft Plant Area – 15,887 m2 / 171,000 sq ft Office Area – 4,782 m2 / 41,470 sq ft
Training Center Area – 3,300 m2 / 35,520 sq ft Hotel Area – 3,512 m2 / 37,800 sq ft Part Design Center – 5,000 m2 / 53,800 sq ft
New Zhu Hai Factory Will Open For Production in January, 2010
Zhuhai Factory with Advanced Automated Flexible Manufacturing System
Completely automated logistics, storage, and manufacturing system
New Machines Coming in December, 2009
DEPO HC 2012 (3 simultaneous & 1 adjustable axis)
1 German
Gantry EAGLE 500 (EDM) 1 German OPS-ingersoll
Gantry EAGLE 1200 (EDM) 1 German OPS-ingersoll
HSC-machine SPEEDHAWK 550 (5-Axis's CNC) 1 German OPS-ingersoll
HSC-machine SPEEDHAWK 750 (5-Axis's CNC) 2 German OPS-ingersoll
DEPO Mill2012(5 axis) 1 German
DEPO HF2012 (5 simultaneous & 2 adjustable axis)
1 German
DEPO VC3016 (5 simultaneous & 1 adjustable axis)
1 German
DEPO VF3016 (5-Axis's CNC) 1 German
Machines Qty. Origin
Yang Gang Industrial AreaRen Tian, Fu Yong, Bao An DistrictShenzhen, 518103China
Phone: +86-755-2996-7108Fax: +86-755-2996-7708Email: info@maxuni.com
Main Office located inShenzhen, China
German Office serving Europe
Emsteker Str. 13A49661 CloppenburgGermany
Phone: +49-4471-88-271-0Fax: +49-4471-88-271-17Email: info@maxuni.com
Marketing Design & Confirmation Project Management After-Sale Service
North American Office to open in 2010
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