We offer you... Excellent quality following North American tooling standards. Short lead times. Confidentiality and design protection. Easy communication in English and German. Complete, real-time project control. State-of-the-art design group. Personal project management. International staff. And Competitive Prices! Your premier mold maker worldwide
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We offer you...
Excellent quality following North American tooling standards.
Short lead times.
Confidentiality and design protection.
Easy communication in English and German.
Complete, real-time project control.
State-of-the-art design group.
Personal project management.
International staff.
And Competitive Prices!
Your premier mold maker worldwide
Members from Europe, North America, and China
Multi-cultural experience and understanding
International Team
President John Che
Vice President of European MarketAndre Bahlmann
Vice President of North American Market
Julia Yan
• International project management team
• Qualified and experienced manufacturing staff
North American Team
Project ManagerCindy Adkins
Project ManagerDan Leblanc
Project ManagerCici Ding
• Excellent after service after mold delivered
2008 Sales: 13 Million USD
2008 Sales: 420 Sets of Molds
President and CEO: Mr. John Che
Main activities: Thermoplastic injection Mold manufacture
Number of Employees: 250
Marketing & Project Management: 16
Design & Technology Engineers: 80
QC Engineers: 10
Planning Engineers: 4
Mold Trial Engineers: 4
Purchasing Engineers: 6
Toolmakers: 110
Office Personnel: 20
Logistics Employees: 10
Number of Shifts: 3
Size of Shenzhen Facility: 3600 m² / 38,750 sq ft
Precision manufacturing system
Quality System Certificate: ISO 9001 2000
Company Details
• Mold Size: Up to 12 tons
• Small, high precision parts• Complex Molds• Unscrewing Molds• Collapsible Cores• Multi-Cavity up to 48cav.
What We Can Do
We provide automotive molds
We provide automotive molds
We provide automotive molds
We provide automotive molds
We Provide Packaging Molds
We Provide Packaging Molds
We Provide Molds for Other Industries
We Provide Molds for Other Industries
Project Flow Chart
Quotation
Approval& P.O.
Design &Engineering
Design Check& Revision
DesignApproval
MoldConstruction
Mold Testing& Refinement
MoldApproval
FinalMold Test
PartSamples
DELIVERY
Mold Tonnage Project Finished Time
1 TON 7-8 Weeks
3 TON 8-10 Weeks
5 TON 12-14 Weeks
Mold Tonnage Project Finished Time
1 TON 8-9 Weeks
3 TON 10-11 Weeks
5 TON 14-16 Weeks
Mold Manufacturing Lead Time Reference
Complex Mold
General Mold
Manufacturing System Chart
Manufacture Planning SystemERP System Features:
Automatic scheduling Software management for design & manufacturing Manufacturing plan updated automatically every 30 minutes
Mold Mfg. Time Schedule
Manufacturing and Process Design
Every mold component are manufactured according to the 2D mold part drawing with meeting tolerance requirement
Each manufacturing process are made according to its own process design Rough Milling CNC EDM Wire Cutting Polishing Mold fitting Mold Trial
Real-time manufacturing status Bar code tracking for every part of every mold
One project manager in charge of your project Weekly progress updates for mold manufacturing Support to customers in English, German and
Chinese
Project Management
North American engineering standards Complete in-house design facility 3D Mold Design CAD/CAM Software: UniGraphics/Solidworks/ Pro-E/ AutoCAD/Catia/etc. Manufacturing process analysis before steel cut Mold Flow analysis software Quotations provided with preliminary mold design layout drawings Drawings updated and confirmed before the design stage
Engineering System
We use the steel that suits the tool:P20, P20HH, H13, NAK80420ss , Moldmax , etc.
We have experience with plastic: PP,PC, ABS, POM, PPS, TPE, 10% to 50% GF PA66, PEEK, etc.
We are familiar with all major hot runner systems: Mold Master, Synventive, Husky, Incoe, Mastip, Yudo, etc.
We are familiar with surface finishing standard: SPI standard, Mold-Tech Texture Equivalent, VDI, etc.
TESA CMM MICRO-HITE 3D Measuring Equipment
1 Switzerland
Profile Project Equipment CM300-D 1 Taiwan
WILSON Hardness Instrument HT500 1 USA
Linear Measuring Equipment LH-600B 1 Japan
Profile Project Equipment LJ-A3000 1 Japan
Quality Control Equipment Qty. Origin
Quality Control System
ISO 9001 2000 Certified AISI standards IQC, IPQC and FQC procedures
Incoming material quality control In-progress quality control Steel hardness check Molding samples inspection and QC
report Mold final quality control
MORI-SEIKI NVD4000 DCG 1 Japan(Purchased 2006)
MORI-SEIKI NVD5000 Alpha 1(High speed milling – up to 20,000 RPM)
2 Japan(Purchased 2005)
HARDINGE VMC800II 6 USA (3 Purchased 2005)
HARDINGE VMC1250II 1 USA (Purchased 2006)
Extrem DH1000 Gun Drill 1 Hong Kong (Purchased 2007)
CNC Milling Machines Qty. Origin
ShenZhen Factory Equipment List
CHARMILLES ROBOFORM 35PWith EROWA tool changing system