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We offer you... Excellent quality following North American tooling standards. Short lead times. Confidentiality and design protection. Easy communication in English and German. Complete, real-time project control. State-of-the-art design group. Personal project management. International staff. And Competitive Prices! Your premier mold maker worldwide
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Page 1: Maxuni Presentation 2009

We offer you...

Excellent quality following North American tooling standards.

Short lead times. 

Confidentiality and design protection. 

Easy communication in English and German.

Complete, real-time project control.

State-of-the-art design group.

Personal project management.

International staff.

And Competitive Prices!

Your premier mold maker worldwide

Page 2: Maxuni Presentation 2009

Members from Europe, North America, and China

Multi-cultural experience and understanding

International Team

President John Che

Vice President of European MarketAndre Bahlmann

Vice President of North American Market

Julia Yan

Page 3: Maxuni Presentation 2009

• International project management team

• Qualified and experienced manufacturing staff

North American Team

Project ManagerCindy Adkins

Project ManagerDan Leblanc

Project ManagerCici Ding

• Excellent after service after mold delivered

Page 4: Maxuni Presentation 2009
Page 5: Maxuni Presentation 2009

2008 Sales: 13 Million USD

Page 6: Maxuni Presentation 2009

2008 Sales: 420 Sets of Molds

Page 7: Maxuni Presentation 2009

President and CEO: Mr. John Che

Main activities: Thermoplastic injection Mold manufacture

Number of Employees: 250

Marketing & Project Management: 16

Design & Technology Engineers: 80

QC Engineers: 10

Planning Engineers: 4

Mold Trial Engineers: 4

Purchasing Engineers: 6

Toolmakers: 110

Office Personnel: 20

Logistics Employees: 10

Number of Shifts: 3

Size of Shenzhen Facility: 3600 m² / 38,750 sq ft

Precision manufacturing system

Quality System Certificate: ISO 9001 2000

Company Details

Page 8: Maxuni Presentation 2009

• Mold Size: Up to 12 tons

• Small, high precision parts• Complex Molds• Unscrewing Molds• Collapsible Cores• Multi-Cavity up to 48cav.

What We Can Do

Page 9: Maxuni Presentation 2009

We provide automotive molds

Page 10: Maxuni Presentation 2009

We provide automotive molds

Page 11: Maxuni Presentation 2009

We provide automotive molds

Page 12: Maxuni Presentation 2009

We provide automotive molds

Page 13: Maxuni Presentation 2009

We Provide Packaging Molds

Page 14: Maxuni Presentation 2009

We Provide Packaging Molds

Page 15: Maxuni Presentation 2009

We Provide Molds for Other Industries

Page 16: Maxuni Presentation 2009

We Provide Molds for Other Industries

Page 17: Maxuni Presentation 2009

Project Flow Chart

Quotation

Approval& P.O.

Design &Engineering

Design Check& Revision

DesignApproval

MoldConstruction

Mold Testing& Refinement

MoldApproval

FinalMold Test

PartSamples

DELIVERY

Page 18: Maxuni Presentation 2009

Mold Tonnage Project Finished Time

1 TON 7-8 Weeks

3 TON 8-10 Weeks

5 TON 12-14 Weeks

Mold Tonnage Project Finished Time

1 TON 8-9 Weeks

3 TON 10-11 Weeks

5 TON 14-16 Weeks

Mold Manufacturing Lead Time Reference

Complex Mold

General Mold

Page 19: Maxuni Presentation 2009

Manufacturing System Chart

Page 20: Maxuni Presentation 2009

Manufacture Planning SystemERP System Features:

Automatic scheduling Software management for design & manufacturing Manufacturing plan updated automatically every 30 minutes

Mold Mfg. Time Schedule

Page 21: Maxuni Presentation 2009

Manufacturing and Process Design

Every mold component are manufactured according to the 2D mold part drawing with meeting tolerance requirement

Each manufacturing process are made according to its own process design Rough Milling CNC EDM Wire Cutting Polishing Mold fitting Mold Trial

Page 22: Maxuni Presentation 2009

Real-time manufacturing status Bar code tracking for every part of every mold

One project manager in charge of your project Weekly progress updates for mold manufacturing Support to customers in English, German and

Chinese

Project Management

Page 23: Maxuni Presentation 2009

North American engineering standards Complete in-house design facility 3D Mold Design CAD/CAM Software: UniGraphics/Solidworks/ Pro-E/ AutoCAD/Catia/etc. Manufacturing process analysis before steel cut Mold Flow analysis software Quotations provided with preliminary mold design layout drawings Drawings updated and confirmed before the design stage

Engineering System

Page 24: Maxuni Presentation 2009

We use the steel that suits the tool:P20, P20HH, H13, NAK80420ss , Moldmax , etc.

We have experience with plastic: PP,PC, ABS, POM, PPS, TPE, 10% to 50% GF PA66, PEEK, etc.

We are familiar with all major hot runner systems: Mold Master, Synventive, Husky, Incoe, Mastip, Yudo, etc.

We are familiar with surface finishing standard: SPI standard, Mold-Tech Texture Equivalent, VDI, etc.

Page 25: Maxuni Presentation 2009

TESA CMM MICRO-HITE 3D Measuring Equipment

1 Switzerland

Profile Project Equipment CM300-D 1 Taiwan

WILSON Hardness Instrument HT500 1 USA

Linear Measuring Equipment LH-600B 1 Japan

Profile Project Equipment LJ-A3000 1 Japan

Quality Control Equipment Qty. Origin

Quality Control System

ISO 9001 2000 Certified AISI standards IQC, IPQC and FQC procedures

Incoming material quality control In-progress quality control Steel hardness check Molding samples inspection and QC

report Mold final quality control

Page 26: Maxuni Presentation 2009

MORI-SEIKI NVD4000 DCG 1 Japan(Purchased 2006)

MORI-SEIKI NVD5000 Alpha 1(High speed milling – up to 20,000 RPM)

2 Japan(Purchased 2005)

HARDINGE VMC800II 6 USA (3 Purchased 2005)

HARDINGE VMC1250II 1 USA (Purchased 2006)

Extrem DH1000 Gun Drill 1 Hong Kong (Purchased 2007)

CNC Milling Machines Qty. Origin

ShenZhen Factory Equipment List

Page 27: Maxuni Presentation 2009

CHARMILLES ROBOFORM 35PWith EROWA tool changing system

2 Switzerland(Purchased 2006)

ACTSPARK SE1 1 Switzerland

DE-650 1 Taiwan

DE-432 6 Taiwan

EDM Machines Qty. Origin

ShenZhen Factory Equipment List

Page 28: Maxuni Presentation 2009

CHARMILLES ROBOFIL380 1 Switzerland

SuSanGuang 7725 2 China

HuaFang 7732 1 China

HuaFang 7740 2 China

HuaFang 7750 1 China

Wire Cutting Machines Qty. Origin

Machining Centers Qty. OriginYSG-614 Precision Grinding Machine

4 Japan

M7312H Automatic Surface Grinding Machine

5 China

Okamoto OGM-250UEXB Cylindrical Grinder

1 Japan(Purchased 2006)

ShenZhen Factory Equipment List

Page 29: Maxuni Presentation 2009

Mold Fitting Machines Qty. Origin AQUAmate LS-120t 1 Hong Kong

(Purchased 2005)

AQUAmate LS-200t 1 Hong Kong(Purchased 2006)

ShenZhen Factory Equipment List

Page 30: Maxuni Presentation 2009

In-house Mold testing Sampling with process report provided 4 hours continuous test on request Mold trial video with final molding

parameter provided

Mold TestingHai Tian 86T Injection Machine 1 China

Hai Tian 160T Injection Machine

1 China

Hai Tian 300T Injection Machine

1 China

Toshiba 650T Injection Machine 1 Japan

Orfo Robot 2 China

Injection Machines Qty. Origin

Page 31: Maxuni Presentation 2009

Annual Mold manufacturing capability: 2000 sets

Capability of building Molds up to 50 tons

Automatic Mold manufacturing and logistics system

Number of engineers: 400 Number of workers: 300

Land Area – 40,000 m2 / 430,550 sq ft Plant Area – 15,887 m2 / 171,000 sq ft Office Area – 4,782 m2 / 41,470 sq ft

Training Center Area – 3,300 m2 / 35,520 sq ft Hotel Area – 3,512 m2 / 37,800 sq ft Part Design Center – 5,000 m2 / 53,800 sq ft

New Zhu Hai Factory Will Open For Production in January, 2010

Page 32: Maxuni Presentation 2009

Zhuhai Factory with Advanced Automated Flexible Manufacturing System

Completely automated logistics, storage, and manufacturing system

Page 33: Maxuni Presentation 2009

New Machines Coming in December, 2009

DEPO HC 2012 (3 simultaneous & 1 adjustable axis)

1 German

Gantry EAGLE 500 (EDM) 1 German OPS-ingersoll

Gantry EAGLE 1200 (EDM) 1 German OPS-ingersoll

HSC-machine SPEEDHAWK 550 (5-Axis's CNC) 1 German OPS-ingersoll

HSC-machine SPEEDHAWK 750 (5-Axis's CNC) 2 German OPS-ingersoll

DEPO Mill2012(5 axis) 1 German

DEPO HF2012 (5 simultaneous & 2 adjustable axis)

1 German

DEPO VC3016 (5 simultaneous & 1 adjustable axis)

1 German

DEPO VF3016 (5-Axis's CNC) 1 German

Machines Qty. Origin

Page 34: Maxuni Presentation 2009

Maxuni’s Primary Customers

Page 35: Maxuni Presentation 2009

Maxuni’s Primary Customers

Page 36: Maxuni Presentation 2009

Main Brand Maxuni has offerred for

Page 37: Maxuni Presentation 2009

Yang Gang Industrial AreaRen Tian, Fu Yong, Bao An DistrictShenzhen, 518103China

Phone: +86-755-2996-7108Fax: +86-755-2996-7708Email: [email protected]

Main Office located inShenzhen, China

German Office serving Europe

Emsteker Str. 13A49661 CloppenburgGermany

Phone: +49-4471-88-271-0Fax: +49-4471-88-271-17Email: [email protected]

Marketing Design & Confirmation Project Management After-Sale Service

North American Office to open in 2010

Page 38: Maxuni Presentation 2009

Customer Communication

Page 39: Maxuni Presentation 2009

Customer Communication