CCM TECHNOLOGY OF CVS TECHNOLOGY
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CONTINUOUS CASTINGMACHINE
(CCM)
Y O U R O N E S T O P S O L U T I O N P R O V I D E R
F O R M E L T S H O P A N D R O L L I N G M I L L
Y O U R O N E S T O P S O L U T I O N P R O V I D E R
F O R M E L T S H O P A N D R O L L I N G M I L L
Design
Manufacturing
Erection
Training
Consultancy
Innovation
Process
Development
Design
Manufacturing
Erection
Training
Consultancy
Innovation
Process
Development
Offices
CVS TURKEY
CVS Europe (Italy)
CVS Egypt
CVS Ukraine
CVS Iran
Offices
CVS TURKEY
CVS Europe (Italy)
CVS Egypt
CVS Ukraine
CVS Iran
info@cvs.com.trinfo@cvs.com.tr www.cvs.com.trwww.cvs.com.tr
CVS - COMPANY PRESENTATION
F R O M C O N C E P T T O C O M M I S S I O N I N GF R O M C O N C E P T T O C O M M I S S I O N I N G
CVS - COMPANY PRESENTATION
CVS provides plants & equipment forminimills, also in “turn-key” solution.
CVS covers the complete design andmanufacturing activities for green-fieldprojects as well as revamping/upgrading ofexisting plants and equipment.
CVS manufactures spare parts & componentsfor meltshops & rolling mills.
CVS provides technical assistance andconsulting service to steel production.
CVS provides plants & equipment forminimills, also in “turn-key” solution.
CVS covers the complete design andmanufacturing activities for green-fieldprojects as well as revamping/upgrading ofexisting plants and equipment.
CVS manufactures spare parts & componentsfor meltshops & rolling mills.
CVS provides technical assistance andconsulting service to steel production.
CVS - COMPANY PRESENTATION
CVS headquarter is placed in the industrialregion of Gebze, just east of Istanbul, close tomany major ports
Our modern facilities consists of more than50,000 sqm of closed area and a land ofadditional approx. 50,000 sqm
CVS workforce is formed by over than 750specialized workers and engineers with amodern machinery park to undertake even themost challenging projects.
Over than 270 engineers and administrativeemployees are involved in the design andmanagement of the projects.
CVS headquarter is placed in the industrialregion of Gebze, just east of Istanbul, close tomany major ports
Our modern facilities consists of more than50,000 sqm of closed area and a land ofadditional approx. 50,000 sqm
CVS workforce is formed by over than 750specialized workers and engineers with amodern machinery park to undertake even themost challenging projects.
Over than 270 engineers and administrativeemployees are involved in the design andmanagement of the projects.
CCM
CCM - GENERAL PLAN VIEW
CCM - SIDE VIEW
CCM - DESIGN CONCEPT
According to customer request, CCM can be equipped with the necessary modern
equipment to produce high quality casted products, such as tundish of delta type to
reduce inclusions in the mould, long copper tube to improve primary cooling on the billet
surface, automatic mould level control system, high casting radius to reduce stress
during unbending, secondary spray cooling divided in three zone for a better cooling
effect and control, walking beam cooling bed for the straightening of the long billets.
According to customer request, CCM can be equipped with the necessary modern
equipment to produce high quality casted products, such as tundish of delta type to
reduce inclusions in the mould, long copper tube to improve primary cooling on the billet
surface, automatic mould level control system, high casting radius to reduce stress
during unbending, secondary spray cooling divided in three zone for a better cooling
effect and control, walking beam cooling bed for the straightening of the long billets.
CCM - PROJECT SAMPLE
CCM - DESIGN CONCEPT
CCM can be designed to produce square billets in the sections between 100 to 200 mm²
and blooms between 180 to 260 mm².
Special designs for beam blank and round sections between 160 to 440 mm can be done.
Radius of 5-12 m and mould length of 750-1000 mm can be designed according to project
requirement.
For some special casting, vertical continuous casting application can be considered.
The CCM can be fitted with up to eight casting strands in order to satisfy the production
schedule given by the EAF.
CCM can be designed to produce square billets in the sections between 100 to 200 mm²
and blooms between 180 to 260 mm².
Special designs for beam blank and round sections between 160 to 440 mm can be done.
Radius of 5-12 m and mould length of 750-1000 mm can be designed according to project
requirement.
For some special casting, vertical continuous casting application can be considered.
The CCM can be fitted with up to eight casting strands in order to satisfy the production
schedule given by the EAF.
CCM - EQUIPMENTS
MAIN EQUIPMENTSMAIN EQUIPMENTSLadle Turrets
Ladle Turret Weighing SystemLadle Cover ManipulatorTundish & Tundish Car
Tundish Weighing SystemTundish Pre-Heater & DryerMoulds & Mould Oscillation
Foot RollsMould Level Control
E.M.S.Secondary Cooling
Withdrawal &StraightenerPinch Rolls & Tourch CuttingDummy Bars & Parking UnitsRoller Tables & Cooling Bed
MAIN EQUIPMENTSMAIN EQUIPMENTSLadle Turrets
Ladle Turret Weighing SystemLadle Cover ManipulatorTundish & Tundish Car
Tundish Weighing SystemTundish Pre-Heater & DryerMoulds & Mould Oscillation
Foot RollsMould Level Control
E.M.S.Secondary Cooling
Withdrawal &StraightenerPinch Rolls & Tourch CuttingDummy Bars & Parking UnitsRoller Tables & Cooling Bed
LADLE TURRET
D i f f e r e n t
D e s i g n s
&
S o l u t i o n s
D i f f e r e n t
D e s i g n s
&
S o l u t i o n s
LADLE TURRET
• Liftable Arms
• Fixed Arms
• Liftable Arms
• Fixed Arms
• Independent Arms
• Twin Ladle Car
• Independent Arms
• Twin Ladle Car
LADLE TURRET WEIGHING SYSTEM
W e i g h i n g S ys t e mW e i g h i n g S ys t e m
LADLE COVER MANIPULATOR
C o v e rC o v e r
T u r r e tT u r r e t
M a n i p u l a t o rM a n i p u l a t o r
LADLE SHROUD MANIPULATOR
L a d l e sL a d l e s
L a d l eT u r r e tL a d l eT u r r e t
T u n d i s hT u n d i s hL a d l eS h r o u dM a n i p u l a t o r
L a d l eS h r o u dM a n i p u l a t o r
LADLE SHROUD MANIPULATOR
L a d l eL a d l e
L a d l eS h r o u dM a n i p u l a t o r
L a d l eS h r o u dM a n i p u l a t o r
S h r o u dS h r o u d
TUNDISH
T u n d i s hT u n d i s h
T u n d i s h C o v e rT u n d i s h C o v e r
• Delta Shape
• High Residence Time
• Better Inclusion Flotation
• High Tundish Life
• Adaptable to close casting
• Delta Shape
• High Residence Time
• Better Inclusion Flotation
• High Tundish Life
• Adaptable to close casting
TUNDISH CAR
T u n d i s hC a rT u n d i s hC a r
C a b l e sC a b l e s
R a i lS y s t e mR a i lS y s t e m
TUNDISH CAR
• C a n t i l e v e r Ty p e
• R a i l Ty p e
• C a n t i l e v e r Ty p e
• R a i l Ty p e
• Serving to support the tundish and adjust it tocasting position.
• Quick nozzle changer system
• Adaptable to stopper rod mechanism
• Weighig Load-cells
• Emergency Translation via electric motor
• Serving to support the tundish and adjust it tocasting position.
• Quick nozzle changer system
• Adaptable to stopper rod mechanism
• Weighig Load-cells
• Emergency Translation via electric motor
• S e m i - c a n t i l e v e r Ty p e
• L i f t a b l e Ty p e
• S e m i - c a n t i l e v e r Ty p e
• L i f t a b l e Ty p e
TUNDISH CLOSE CASTING SYSTEM
W i t hL i f t a b l eT u n d i s hC a r
W i t hL i f t a b l eT u n d i s hC a r
M o u l dM o u l d S u b - E n t r yS h r o u dS u b - E n t r yS h r o u d
TUNDISH CAR WEIGHING SYSTEM
T u n d i s h C a rT u n d i s h C a rW e i g h i n g S y s t e mW e i g h i n g S y s t e m
TUNDISH PRE-HEATER & DRYER
STRAND OPERATOR PANEL SUPPORT
T u n d i s hT u n d i s h
C o n t r o l P a n e l sC o n t r o l P a n e l s
MOULDS
M o u l d s
MOULDS & FOOT ROLLERS
F o o tR o l l e r sF o o tR o l l e r s
M o u l dM o u l d
E l e c t r i c M o t o rf o r O s c i l l a t i o nE l e c t r i c M o t o rf o r O s c i l l a t i o n
RADIOACTIVE MOULD LEVEL CONTROL
H i g h s p e e d s a m p l i n g
o f t h e l e v e l i n t h e m o l d
H i g h s p e e d s a m p l i n g
o f t h e l e v e l i n t h e m o l d
S h u t t e rS h u t t e r
MAGNETIC MOULD LEVEL CONTROL
L i q u i dS t e e lL i q u i dS t e e l E d d y
C u r r e n t sE d d yC u r r e n t s
I L DS e n s o rI L DS e n s o r
A l t e r n a t i n gM a g n e t i cF i e l d
A l t e r n a t i n gM a g n e t i cF i e l dC o p p e r
M o u l dC o p p e rM o u l d
SensorBodySensorBody ConnectorConnector
FlexibleHoseFlexibleHoseProtection
CapProtectionCap
MAGNETIC MOULD LEVEL CONTROL
I L D D e t e c t o rI L D D e t e c t o rM o u l dM o u l d
OPTIC MOULD LEVEL CONTROL
Optical SensorOptical Sensor
HacoHaco
M o u l dM o u l d
B l a c k & W h i t eM o n i t o rB l a c k & W h i t eM o n i t o r
MOULD OSCILLATION
E l e c t r i cM o t o rE l e c t r i cM o t o rM o u l d S u p p o r tM o u l d S u p p o r t
A i rS p r i n gA i rS p r i n g
E c c e n t r i cG e a r B o xE c c e n t r i cG e a r B o x
MOULD OSCILLATION
A i rS p r i n gA i rS p r i n g
M o u l d S u p p o r tM o u l d S u p p o r tH y d r a u l i c U n i tH y d r a u l i c U n i t
MOULD OSCILLATION
• Heavy-duty design
• Sized to support the mould housings assembly
•Adjustable stroke, frequency and negative strip time
• Designed to permit mould oscillation along the casting radius
• Heavy-duty design
• Sized to support the mould housings assembly
•Adjustable stroke, frequency and negative strip time
• Designed to permit mould oscillation along the casting radius
• Easy access to the mechanismitself
• Protected from the cooling chamber
environment
• Allowing for fast and precise
positioning
• Easy access to the mechanismitself
• Protected from the cooling chamber
environment
• Allowing for fast and precise
positioning
MOULD OSCILLATION MONITORING SYSTEM
S e n s o rS e n s o r
G r a p h i c s O n S c r e e nG r a p h i c s O n S c r e e n
M o u l dM o u l d
E.M.S.
E l e c t r o M a g n e t i cS t i r r e rE l e c t r o M a g n e t i cS t i r r e r
M a g n e t i cC o i l sM a g n e t i cC o i l s
E.M.S.
E.M.S.
FEM building of a systemconsisting of stirrer
+ mould + steel.
FEM building of a systemconsisting of stirrer
+ mould + steel.
Visualization of a detail of themagnetic induction flux lines,
for a single electric phase
Visualization of a detail of themagnetic induction flux lines,
for a single electric phase
E.M.S.
Internal type MEMSInternal type MEMS
WithoutStainlessSteel Case
WithoutStainlessSteel Case
MEMSWater OutMEMSWater Out
MEMSWater InMEMSWater In
Cartridge-TypeCartridge-Type
Sub-ChamberSub-Chamber
Internal M-EMSInternal M-EMS
MouldSupportAssembly
MouldSupportAssembly
E.M.S.
External type MEMSExternal type MEMS
With StainlessSteel CaseWith StainlessSteel Case
MouldMouldMouldMould
MEMSMEMSMEMSMEMSWaterWaterWaterWater WaterWaterWaterWater
ConnectionConnectionBoxBox
ConnectionConnectionBoxBox
Cartridge-typeMouldCartridge-typeMould
ExternalM-EMSExternalM-EMS
MouldSupportAssembly
MouldSupportAssembly
Sub-chamberSub-chamber
SECONDARY COOLING
C o o l i n gS y s t e m sC o o l i n gS y s t e m s
C o o l i n gC h a m b e rC o o l i n gC h a m b e r
SECONDARY COOLING
S e c o n d a r y C o o l i n g A r e aS e c o n d a r y C o o l i n g A r e a
• Heat resistant concrete walls
• Modular structure
• Steel doors and walkways allow
maintenance access to the
sprayers and to the bow guide
• Visual inspection openings
• Steam extraction fan
• Automatic Control of Spray
Water Quantity
• Completelly water spray nozzle
or air mist design
• Guiding rollers
• Heat resistant concrete walls
• Modular structure
• Steel doors and walkways allow
maintenance access to the
sprayers and to the bow guide
• Visual inspection openings
• Steam extraction fan
• Automatic Control of Spray
Water Quantity
• Completelly water spray nozzle
or air mist design
• Guiding rollers
SECONDARY COOLING
W a t e r S p r a yS y s t e mW a t e r S p r a yS y s t e m
F o o t R o l l sF o o t R o l l s
ROLLS
R o l l sR o l l s
R o l l sR o l l s
ROLLS
R o l l sR o l l s
WITHDRAWAL & STRAIGHTENER
WITHDRAWAL & STRAIGHTENER
DUMMY BARS & PARKING UNITS
DUMMY BARS & PARKING UNITS
P a r k i n gU n i tP a r k i n gU n i t
R i g i dD u m m y B a rR i g i dD u m m y B a r
PINCH ROLLS
P i n c hR o l l sP i n c hR o l l s
A u x i l i a r yP i n c h R o l l sA u x i l i a r yP i n c h R o l l s
PINCH ROLLS
P i n c h R o l l sP i n c h R o l l s
A u x i l i a r yP i n c h R o l l sA u x i l i a r yP i n c h R o l l s
INTERMEDIATE ROLLS TABLE
R i g i dD u m m yB a r
R i g i dD u m m yB a r
A u x i l i a r yP i n c hR o l l s
A u x i l i a r yP i n c hR o l l s
I n t e r m e d i a t eR o l l s T a b l eI n t e r m e d i a t eR o l l s T a b l e
INTERMEDIATE ROLLS TABLE
I n t e r m e d i a t eR o l l sTa b l e
I n t e r m e d i a t eR o l l sTa b l e
TOURCH CUTTING SYSTEM
To u r c hC u t t i n gTo u r c hC u t t i n g
A u x i l i a r yP i n c hR o l l s
A u x i l i a r yP i n c hR o l l s
C r o p E n d B o xC r o p E n d B o x
Tr a n s p o r tR o l l e r Ta b l eTr a n s p o r tR o l l e r Ta b l e
MOVABLE & TRANSPOR ROLLER TABLE
M o v a b l e R o l l e r Ta b l eM o v a b l e R o l l e r Ta b l e
Tr a n s p o r tR o l l e r Ta b l eTr a n s p o r tR o l l e r Ta b l e
To u r c hC u t t i n gTo u r c hC u t t i n g
D i s c h a r g e R o l l e r Ta b l eD i s c h a r g e R o l l e r Ta b l e
DISCHARGE ROLLER TABLE
M a r k i n gM a c h i n eM a r k i n gM a c h i n e
B i l l e tTr a n s f e r C a rB i l l e tTr a n s f e r C a r
D i s c h a r g e R o l l e r Ta b l eD i s c h a r g e R o l l e r Ta b l e
Designed to move the billets from the elevated position above the discharge rollertable to the cooling bed areaDesigned to move the billets from the elevated position above the discharge rollertable to the cooling bed area
B i l l e tL i f t i n gS ys t e m
B i l l e tL i f t i n gS ys t e m
DISCHARGE ROLLER TABLE
B i l l e t Tr a n s f e r C a rB i l l e t Tr a n s f e r C a rB i l l e tL i f t i n gS ys t e m
B i l l e tL i f t i n gS ys t e m
The transfer system is composed by a bridge beam that spans over theremoval area and translates across it.The transfer system is composed by a bridge beam that spans over theremoval area and translates across it.
WEIGHING SYSTEM
W e i g h i n gS ys t e m L o a d e dW e i g h i n gS ys t e m L o a d e d
W e i g h i n g S ys t e mU n l o a d e dW e i g h i n g S ys t e mU n l o a d e d
COOLING BED
The bed is composed by two frames having a set of mounted blades: one frame isfixed while the other is alternately moved in a vertical and horizontal direction by twosets of hydraulic cylinders.
The bed is composed by two frames having a set of mounted blades: one frame isfixed while the other is alternately moved in a vertical and horizontal direction by twosets of hydraulic cylinders.
Wa l k i n g B e a m S ys t e mWa l k i n g B e a m S ys t e m
H yd r a u l i cS ys t e mH yd r a u l i cS ys t e m
COOLING BED
During its movement, the movableframe advances the billets along thefixed frame thus allowing an uniformcooling of each bar.
During its movement, the movableframe advances the billets along thefixed frame thus allowing an uniformcooling of each bar.
D i s c h a r g eR o l l e rTa b l e
D i s c h a r g eR o l l e rTa b l e
Wa l k i n g B e a m C o o l i n g B e dWa l k i n g B e a m C o o l i n g B e d
COOLING BED
D i s c h a r g eR o l l e r Ta b l eD i s c h a r g eR o l l e r Ta b l e
Wa l k i n g B e a m U n i tWa l k i n g B e a m U n i t
CCM AUTOMATION
C a s t in g
P l a t f o r m
C o n t r o l
C a s t in g
P l a t f o r m
C o n t r o l
S t ra n d
C o n t r o l
S t ra n d
C o n t r o l
CCM AUTOMATION
Wa l k i n g
B e a m
C o n t r o l
Wa l k i n g
B e a m
C o n t r o l
D i s c h a r g e
Ar e a
C o n t r o l
D i s c h a r g e
Ar e a
C o n t r o l
SOME OF OUR REFERENCES
Thank You For Your Patiencewww.cvs.com.tr
Thank You For Your Patiencewww.cvs.com.tr
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