CCM TECHNOLOGY OF CVS TECHNOLOGY

CONTINUOUS CASTINGMACHINE

(CCM)

Y O U R O N E S T O P S O L U T I O N P R O V I D E R

F O R M E L T S H O P A N D R O L L I N G M I L L

Y O U R O N E S T O P S O L U T I O N P R O V I D E R

F O R M E L T S H O P A N D R O L L I N G M I L L

Design

Manufacturing

Erection

Training

Consultancy

Innovation

Process

Development

Design

Manufacturing

Erection

Training

Consultancy

Innovation

Process

Development

Offices

CVS TURKEY

CVS Europe (Italy)

CVS Egypt

CVS Ukraine

CVS Iran

Offices

CVS TURKEY

CVS Europe (Italy)

CVS Egypt

CVS Ukraine

CVS Iran

[email protected]@cvs.com.tr www.cvs.com.trwww.cvs.com.tr

CVS - COMPANY PRESENTATION

F R O M C O N C E P T T O C O M M I S S I O N I N GF R O M C O N C E P T T O C O M M I S S I O N I N G

CVS - COMPANY PRESENTATION

CVS provides plants & equipment forminimills, also in “turn-key” solution.

CVS covers the complete design andmanufacturing activities for green-fieldprojects as well as revamping/upgrading ofexisting plants and equipment.

CVS manufactures spare parts & componentsfor meltshops & rolling mills.

CVS provides technical assistance andconsulting service to steel production.

CVS provides plants & equipment forminimills, also in “turn-key” solution.

CVS covers the complete design andmanufacturing activities for green-fieldprojects as well as revamping/upgrading ofexisting plants and equipment.

CVS manufactures spare parts & componentsfor meltshops & rolling mills.

CVS provides technical assistance andconsulting service to steel production.

CVS - COMPANY PRESENTATION

CVS headquarter is placed in the industrialregion of Gebze, just east of Istanbul, close tomany major ports

Our modern facilities consists of more than50,000 sqm of closed area and a land ofadditional approx. 50,000 sqm

CVS workforce is formed by over than 750specialized workers and engineers with amodern machinery park to undertake even themost challenging projects.

Over than 270 engineers and administrativeemployees are involved in the design andmanagement of the projects.

CVS headquarter is placed in the industrialregion of Gebze, just east of Istanbul, close tomany major ports

Our modern facilities consists of more than50,000 sqm of closed area and a land ofadditional approx. 50,000 sqm

CVS workforce is formed by over than 750specialized workers and engineers with amodern machinery park to undertake even themost challenging projects.

Over than 270 engineers and administrativeemployees are involved in the design andmanagement of the projects.

CCM

CCM - GENERAL PLAN VIEW

CCM - SIDE VIEW

CCM - DESIGN CONCEPT

According to customer request, CCM can be equipped with the necessary modern

equipment to produce high quality casted products, such as tundish of delta type to

reduce inclusions in the mould, long copper tube to improve primary cooling on the billet

surface, automatic mould level control system, high casting radius to reduce stress

during unbending, secondary spray cooling divided in three zone for a better cooling

effect and control, walking beam cooling bed for the straightening of the long billets.

According to customer request, CCM can be equipped with the necessary modern

equipment to produce high quality casted products, such as tundish of delta type to

reduce inclusions in the mould, long copper tube to improve primary cooling on the billet

surface, automatic mould level control system, high casting radius to reduce stress

during unbending, secondary spray cooling divided in three zone for a better cooling

effect and control, walking beam cooling bed for the straightening of the long billets.

CCM - PROJECT SAMPLE

CCM - DESIGN CONCEPT

CCM can be designed to produce square billets in the sections between 100 to 200 mm²

and blooms between 180 to 260 mm².

Special designs for beam blank and round sections between 160 to 440 mm can be done.

Radius of 5-12 m and mould length of 750-1000 mm can be designed according to project

requirement.

For some special casting, vertical continuous casting application can be considered.

The CCM can be fitted with up to eight casting strands in order to satisfy the production

schedule given by the EAF.

CCM can be designed to produce square billets in the sections between 100 to 200 mm²

and blooms between 180 to 260 mm².

Special designs for beam blank and round sections between 160 to 440 mm can be done.

Radius of 5-12 m and mould length of 750-1000 mm can be designed according to project

requirement.

For some special casting, vertical continuous casting application can be considered.

The CCM can be fitted with up to eight casting strands in order to satisfy the production

schedule given by the EAF.

CCM - EQUIPMENTS

MAIN EQUIPMENTSMAIN EQUIPMENTSLadle Turrets

Ladle Turret Weighing SystemLadle Cover ManipulatorTundish & Tundish Car

Tundish Weighing SystemTundish Pre-Heater & DryerMoulds & Mould Oscillation

Foot RollsMould Level Control

E.M.S.Secondary Cooling

Withdrawal &StraightenerPinch Rolls & Tourch CuttingDummy Bars & Parking UnitsRoller Tables & Cooling Bed

MAIN EQUIPMENTSMAIN EQUIPMENTSLadle Turrets

Ladle Turret Weighing SystemLadle Cover ManipulatorTundish & Tundish Car

Tundish Weighing SystemTundish Pre-Heater & DryerMoulds & Mould Oscillation

Foot RollsMould Level Control

E.M.S.Secondary Cooling

Withdrawal &StraightenerPinch Rolls & Tourch CuttingDummy Bars & Parking UnitsRoller Tables & Cooling Bed

LADLE TURRET

D i f f e r e n t

D e s i g n s

&

S o l u t i o n s

D i f f e r e n t

D e s i g n s

&

S o l u t i o n s

LADLE TURRET

• Liftable Arms

• Fixed Arms

• Liftable Arms

• Fixed Arms

• Independent Arms

• Twin Ladle Car

• Independent Arms

• Twin Ladle Car

LADLE TURRET WEIGHING SYSTEM

W e i g h i n g S ys t e mW e i g h i n g S ys t e m

LADLE COVER MANIPULATOR

C o v e rC o v e r

T u r r e tT u r r e t

M a n i p u l a t o rM a n i p u l a t o r

LADLE SHROUD MANIPULATOR

L a d l e sL a d l e s

L a d l eT u r r e tL a d l eT u r r e t

T u n d i s hT u n d i s hL a d l eS h r o u dM a n i p u l a t o r

L a d l eS h r o u dM a n i p u l a t o r

LADLE SHROUD MANIPULATOR

L a d l eL a d l e

L a d l eS h r o u dM a n i p u l a t o r

L a d l eS h r o u dM a n i p u l a t o r

S h r o u dS h r o u d

TUNDISH

T u n d i s hT u n d i s h

T u n d i s h C o v e rT u n d i s h C o v e r

• Delta Shape

• High Residence Time

• Better Inclusion Flotation

• High Tundish Life

• Adaptable to close casting

• Delta Shape

• High Residence Time

• Better Inclusion Flotation

• High Tundish Life

• Adaptable to close casting

TUNDISH CAR

T u n d i s hC a rT u n d i s hC a r

C a b l e sC a b l e s

R a i lS y s t e mR a i lS y s t e m

TUNDISH CAR

• C a n t i l e v e r Ty p e

• R a i l Ty p e

• C a n t i l e v e r Ty p e

• R a i l Ty p e

• Serving to support the tundish and adjust it tocasting position.

• Quick nozzle changer system

• Adaptable to stopper rod mechanism

• Weighig Load-cells

• Emergency Translation via electric motor

• Serving to support the tundish and adjust it tocasting position.

• Quick nozzle changer system

• Adaptable to stopper rod mechanism

• Weighig Load-cells

• Emergency Translation via electric motor

• S e m i - c a n t i l e v e r Ty p e

• L i f t a b l e Ty p e

• S e m i - c a n t i l e v e r Ty p e

• L i f t a b l e Ty p e

TUNDISH CLOSE CASTING SYSTEM

W i t hL i f t a b l eT u n d i s hC a r

W i t hL i f t a b l eT u n d i s hC a r

M o u l dM o u l d S u b - E n t r yS h r o u dS u b - E n t r yS h r o u d

TUNDISH CAR WEIGHING SYSTEM

T u n d i s h C a rT u n d i s h C a rW e i g h i n g S y s t e mW e i g h i n g S y s t e m

TUNDISH PRE-HEATER & DRYER

STRAND OPERATOR PANEL SUPPORT

T u n d i s hT u n d i s h

C o n t r o l P a n e l sC o n t r o l P a n e l s

MOULDS

M o u l d s

MOULDS & FOOT ROLLERS

F o o tR o l l e r sF o o tR o l l e r s

M o u l dM o u l d

E l e c t r i c M o t o rf o r O s c i l l a t i o nE l e c t r i c M o t o rf o r O s c i l l a t i o n

RADIOACTIVE MOULD LEVEL CONTROL

H i g h s p e e d s a m p l i n g

o f t h e l e v e l i n t h e m o l d

H i g h s p e e d s a m p l i n g

o f t h e l e v e l i n t h e m o l d

S h u t t e rS h u t t e r

MAGNETIC MOULD LEVEL CONTROL

L i q u i dS t e e lL i q u i dS t e e l E d d y

C u r r e n t sE d d yC u r r e n t s

I L DS e n s o rI L DS e n s o r

A l t e r n a t i n gM a g n e t i cF i e l d

A l t e r n a t i n gM a g n e t i cF i e l dC o p p e r

M o u l dC o p p e rM o u l d

SensorBodySensorBody ConnectorConnector

FlexibleHoseFlexibleHoseProtection

CapProtectionCap

MAGNETIC MOULD LEVEL CONTROL

I L D D e t e c t o rI L D D e t e c t o rM o u l dM o u l d

OPTIC MOULD LEVEL CONTROL

Optical SensorOptical Sensor

HacoHaco

M o u l dM o u l d

B l a c k & W h i t eM o n i t o rB l a c k & W h i t eM o n i t o r

MOULD OSCILLATION

E l e c t r i cM o t o rE l e c t r i cM o t o rM o u l d S u p p o r tM o u l d S u p p o r t

A i rS p r i n gA i rS p r i n g

E c c e n t r i cG e a r B o xE c c e n t r i cG e a r B o x

MOULD OSCILLATION

A i rS p r i n gA i rS p r i n g

M o u l d S u p p o r tM o u l d S u p p o r tH y d r a u l i c U n i tH y d r a u l i c U n i t

MOULD OSCILLATION

• Heavy-duty design

• Sized to support the mould housings assembly

•Adjustable stroke, frequency and negative strip time

• Designed to permit mould oscillation along the casting radius

• Heavy-duty design

• Sized to support the mould housings assembly

•Adjustable stroke, frequency and negative strip time

• Designed to permit mould oscillation along the casting radius

• Easy access to the mechanismitself

• Protected from the cooling chamber

environment

• Allowing for fast and precise

positioning

• Easy access to the mechanismitself

• Protected from the cooling chamber

environment

• Allowing for fast and precise

positioning

MOULD OSCILLATION MONITORING SYSTEM

S e n s o rS e n s o r

G r a p h i c s O n S c r e e nG r a p h i c s O n S c r e e n

M o u l dM o u l d

E.M.S.

E l e c t r o M a g n e t i cS t i r r e rE l e c t r o M a g n e t i cS t i r r e r

M a g n e t i cC o i l sM a g n e t i cC o i l s

E.M.S.

E.M.S.

FEM building of a systemconsisting of stirrer

+ mould + steel.

FEM building of a systemconsisting of stirrer

+ mould + steel.

Visualization of a detail of themagnetic induction flux lines,

for a single electric phase

Visualization of a detail of themagnetic induction flux lines,

for a single electric phase

E.M.S.

Internal type MEMSInternal type MEMS

WithoutStainlessSteel Case

WithoutStainlessSteel Case

MEMSWater OutMEMSWater Out

MEMSWater InMEMSWater In

Cartridge-TypeCartridge-Type

Sub-ChamberSub-Chamber

Internal M-EMSInternal M-EMS

MouldSupportAssembly

MouldSupportAssembly

E.M.S.

External type MEMSExternal type MEMS

With StainlessSteel CaseWith StainlessSteel Case

MouldMouldMouldMould

MEMSMEMSMEMSMEMSWaterWaterWaterWater WaterWaterWaterWater

ConnectionConnectionBoxBox

ConnectionConnectionBoxBox

Cartridge-typeMouldCartridge-typeMould

ExternalM-EMSExternalM-EMS

MouldSupportAssembly

MouldSupportAssembly

Sub-chamberSub-chamber

SECONDARY COOLING

C o o l i n gS y s t e m sC o o l i n gS y s t e m s

C o o l i n gC h a m b e rC o o l i n gC h a m b e r

SECONDARY COOLING

S e c o n d a r y C o o l i n g A r e aS e c o n d a r y C o o l i n g A r e a

• Heat resistant concrete walls

• Modular structure

• Steel doors and walkways allow

maintenance access to the

sprayers and to the bow guide

• Visual inspection openings

• Steam extraction fan

• Automatic Control of Spray

Water Quantity

• Completelly water spray nozzle

or air mist design

• Guiding rollers

• Heat resistant concrete walls

• Modular structure

• Steel doors and walkways allow

maintenance access to the

sprayers and to the bow guide

• Visual inspection openings

• Steam extraction fan

• Automatic Control of Spray

Water Quantity

• Completelly water spray nozzle

or air mist design

• Guiding rollers

SECONDARY COOLING

W a t e r S p r a yS y s t e mW a t e r S p r a yS y s t e m

F o o t R o l l sF o o t R o l l s

ROLLS

R o l l sR o l l s

R o l l sR o l l s

ROLLS

R o l l sR o l l s

WITHDRAWAL & STRAIGHTENER

WITHDRAWAL & STRAIGHTENER

DUMMY BARS & PARKING UNITS

DUMMY BARS & PARKING UNITS

P a r k i n gU n i tP a r k i n gU n i t

R i g i dD u m m y B a rR i g i dD u m m y B a r

PINCH ROLLS

P i n c hR o l l sP i n c hR o l l s

A u x i l i a r yP i n c h R o l l sA u x i l i a r yP i n c h R o l l s

PINCH ROLLS

P i n c h R o l l sP i n c h R o l l s

A u x i l i a r yP i n c h R o l l sA u x i l i a r yP i n c h R o l l s

INTERMEDIATE ROLLS TABLE

R i g i dD u m m yB a r

R i g i dD u m m yB a r

A u x i l i a r yP i n c hR o l l s

A u x i l i a r yP i n c hR o l l s

I n t e r m e d i a t eR o l l s T a b l eI n t e r m e d i a t eR o l l s T a b l e

INTERMEDIATE ROLLS TABLE

I n t e r m e d i a t eR o l l sTa b l e

I n t e r m e d i a t eR o l l sTa b l e

TOURCH CUTTING SYSTEM

To u r c hC u t t i n gTo u r c hC u t t i n g

A u x i l i a r yP i n c hR o l l s

A u x i l i a r yP i n c hR o l l s

C r o p E n d B o xC r o p E n d B o x

Tr a n s p o r tR o l l e r Ta b l eTr a n s p o r tR o l l e r Ta b l e

MOVABLE & TRANSPOR ROLLER TABLE

M o v a b l e R o l l e r Ta b l eM o v a b l e R o l l e r Ta b l e

Tr a n s p o r tR o l l e r Ta b l eTr a n s p o r tR o l l e r Ta b l e

To u r c hC u t t i n gTo u r c hC u t t i n g

D i s c h a r g e R o l l e r Ta b l eD i s c h a r g e R o l l e r Ta b l e

DISCHARGE ROLLER TABLE

M a r k i n gM a c h i n eM a r k i n gM a c h i n e

B i l l e tTr a n s f e r C a rB i l l e tTr a n s f e r C a r

D i s c h a r g e R o l l e r Ta b l eD i s c h a r g e R o l l e r Ta b l e

Designed to move the billets from the elevated position above the discharge rollertable to the cooling bed areaDesigned to move the billets from the elevated position above the discharge rollertable to the cooling bed area

B i l l e tL i f t i n gS ys t e m

B i l l e tL i f t i n gS ys t e m

DISCHARGE ROLLER TABLE

B i l l e t Tr a n s f e r C a rB i l l e t Tr a n s f e r C a rB i l l e tL i f t i n gS ys t e m

B i l l e tL i f t i n gS ys t e m

The transfer system is composed by a bridge beam that spans over theremoval area and translates across it.The transfer system is composed by a bridge beam that spans over theremoval area and translates across it.

WEIGHING SYSTEM

W e i g h i n gS ys t e m L o a d e dW e i g h i n gS ys t e m L o a d e d

W e i g h i n g S ys t e mU n l o a d e dW e i g h i n g S ys t e mU n l o a d e d

COOLING BED

The bed is composed by two frames having a set of mounted blades: one frame isfixed while the other is alternately moved in a vertical and horizontal direction by twosets of hydraulic cylinders.

The bed is composed by two frames having a set of mounted blades: one frame isfixed while the other is alternately moved in a vertical and horizontal direction by twosets of hydraulic cylinders.

Wa l k i n g B e a m S ys t e mWa l k i n g B e a m S ys t e m

H yd r a u l i cS ys t e mH yd r a u l i cS ys t e m

COOLING BED

During its movement, the movableframe advances the billets along thefixed frame thus allowing an uniformcooling of each bar.

During its movement, the movableframe advances the billets along thefixed frame thus allowing an uniformcooling of each bar.

D i s c h a r g eR o l l e rTa b l e

D i s c h a r g eR o l l e rTa b l e

Wa l k i n g B e a m C o o l i n g B e dWa l k i n g B e a m C o o l i n g B e d

COOLING BED

D i s c h a r g eR o l l e r Ta b l eD i s c h a r g eR o l l e r Ta b l e

Wa l k i n g B e a m U n i tWa l k i n g B e a m U n i t

CCM AUTOMATION

C a s t in g

P l a t f o r m

C o n t r o l

C a s t in g

P l a t f o r m

C o n t r o l

S t ra n d

C o n t r o l

S t ra n d

C o n t r o l

CCM AUTOMATION

Wa l k i n g

B e a m

C o n t r o l

Wa l k i n g

B e a m

C o n t r o l

D i s c h a r g e

Ar e a

C o n t r o l

D i s c h a r g e

Ar e a

C o n t r o l

SOME OF OUR REFERENCES

Thank You For Your Patiencewww.cvs.com.tr

Thank You For Your Patiencewww.cvs.com.tr