Adhi Concrete Pavement System (ACPS)

ADHI CONCRETE PAVEMENT SYSTEM (ACPS) UNTUK

AIRPORT PAVEMENT

PT ADHI KARYA (Persero) Tbk.

ACPSthe history

Why?

Batching Plant

Concrete

Slump

Spreading

Where?

Sub grade

ACPSthe history

Curing

Long Trip Transportation

Proven structure

Discussion with the expert

The initiators

Meet the inventor TRB Seminar

ACPSthe history

Curling effect

Curling effect

Magnitude and location of stresses

A. To calculate pavement responses

B. To determine minimum and maximum stresses

C. To determine the location of maximum stresses

D. To design for a better reinforcement of panels

Design Principle – Stresses and Locations

Joint Panel Joint PanelCentral PanelBase Panel(Multiple)

Base Panel(Multiple)

KANCI PEJAGAN TOLL ROAD

PANTURA - CIASEM

AIRPORT RIGID PAVEMENT

COMMON DISTRESS

Cracking Joint Seal

Damage Disintegration Distortion Loss of skid

resistance

LANDING GEAR POSITIONS

1 pound/square inch = 0.0703 kilogram/square centimeter

LANDING GEAR POSITIONS

1 pound/square inch = 0.0703 kilogram/square centimeter

RAPID MAINTENANCE

AIRFIELD PAVEMENT DESIGNPROPOSED ACPS DESIGN METHODOLOGY

OBJECTIVE OF ACPS DESIGN FOR AIRFIELD PAVEMENTS To meet the design criteria

Cumulative Damage Factor (CDF) Edge Stress of concrete slabs

To meet the requirement from ICAO by providing Aircraft Classification Number (ACN) Pavement Classification Number (PCN)

To meet standard international requirements for General Aviation (GA) and Non- General Aviation (Military aircrafts)

DESIGN RATIONAL FOR AIRPORT USING ACPS

The main design rational are To meet the requirement for the

Cumulative Damage Factor (CDF) below 1.0

To match the Edge Stress between the FAARFIELD requirement and the edge stress from the ACPS calculations

By meeting those two items above, the ACPS design is classified as “rational design” that meets the requirement of FAA and ICAO

DESIGN PROCEDUREInput parameters Stresses, Strains,

CDFLayer elastic

thickness

Input parameters LET or 3D FEM and CDF

Stresses and strains

Geometric and concrete properties, and temperatures

Finite element calculation for mechanistic responses

Longitudinal post-tensioning

requirements

Check lifting stress of ACPS Requirement for traffic and temperature curling

Strand spacing and pre-tension

Geometric and concrete properties, and traffic loading

Aircraft Classification Number (ACN)

Calculation

Meet International Civil Aviation

Organization (ICAO) Procedure

Final Design

Stress - Strain

Pavement Thickness

Aircraft Classification Number

MATCHING OF EDGE STRESSES

JPCP Equivalent

Base and Subbase

Proposed ACPS

Base and SubbaseStressStress50 cm 30cm

Gear load

Thicker pavement = Less Stress Thinner pavement = Larger StressPre-

stressing and Post-tensioning

have to counter act the stress differential

Stress components:Curling/warping

Base friction

Stress components:Curling/warping

Loss of post-tensioningRelaxation

CreepSlippageSlab edge

Plastic sheet

Gear load Gear load Gear load

ADVANTAGES OF ACPS Installed rapidly Cause minimum disruption Better construction of slab off-site (pre-cast) Better quality control of concrete materials (pre-cast) Better concrete curing regiment (controlled curing) More durable materials (K-400 concrete) Multi tasks (non-linear construction activities) during

panel installation in the project Field acceptance testing is minimal Longer life pavement, minimum maintenance

CONCLUSIONS Design of ACPS is based on the latest airport

pavement design software from FAA, FAARFIELD

Proposed ACPS Design is based on FAA Circular Cumulative Damage Factor Edge Stress Criteria

Meet the requirements of ICAO Aircraft Classification Number (ACN) Pavement Classification Number (PCN)

TERIMA KASIH