usa.siemens.com/sinamicsUnrestricted © Siemens Industry, Inc. 2016
What’s New in SINAMICS, SIMOTICS, SIMOGEAR
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
•Recent Innovations & Developments
SINAMICS Drives
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS V / G Basic / Standard Performance DrivesV20 G120C G120 G110D G120D G110M G120E G130 G150
Description Basic, easy-to-operate compact V/Hz
Compact vector drive system
Modular vector application-specific
Simple V/Hz distributed
Vector distributed
Vector SIMOGEAR- or wall-mounted
Enclosed drive -NEMA 1 or 12
Chassis for high-HP enclosures
High-HP enclosed variable speed
Power Range
0.16 - 40 HP (0.12 - 30 kW)
0.5 to 25 HP (0.37 - 18.5kW)
0.5 - 400 HP (0.37 - 250 kW)
1 - 10 HP (0.75 - 7.5 kW)
1 - 10 HP (0.75 - 7.5 kW)
0.5 - 5Hp (0.37 - 4 kW)
1 - 200 HP(0.75 - 132 kW)
75 - 800 HP (56 - 800 kW)
150 - 800 HP(110 - 560 kW)
Voltages 1AC 200 - 240V3AC 380 - 480V
3AC 380 - 480V 1/3AC 200-240V3AC 380 - 480V3AC 500 - 600V
3AC 380 -480V
3AC 380 -480V
3AC 380 - 480V 3AC 380 - 480V3AC 460 - 480V
3AC 380 - 480V3AC 500 - 600V3AC 660 - 690V
3AC 380 - 480V3AC 500 - 600V
SINAMICS S High Performance Drives DCS110 S120
Single-axis (AC/AC)
S120Multi-axis (DC/AC)
S120MDistributed (DC / AC)
S120 CM S150 DCM DCP
Description Basic Single-axis (AC/AC) positioning
High dynamic performance and complex servo High-performance enclosed drive line-ups
High-performance enclosed regenerative
Scalable closed/open-loop control
DC-DC converter for industrial / smart grid
Power Range
0.16 – l 125 HP (0.12 – 90 kW)
0.16 – 400 HP (0.12 – 250 kW)
0.5 – 6,000 HP(0.37 – 4,500 kW)
0.3 – 2 HP (0.25 – 1.55 kW)
2 – 6,000 HP(1.5 – 4,500 kW)
100 – 1,250 HP(75 – 800 kW)
5 - 24,000 HP(6 - 18,000 kW
30 kW
Voltages 1AC 200 – 240V3AC 380 – 480V
1AC 200 – 240V3AC 200 – 240V3AC 380 – 480V
3AC 380 – 480V3AC 500 – 690V
3AC 380 – 480V3AC 500 – 690V
3AC 380 – 480V3AC 500 – 690V
3AC 380 – 480V3AC 500 – 690V
85 – 950 VAC 30 - 800 VDC
Positioning within the SINAMICS LV Drives FamilyComponent overview / technical ratings
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS V20 DrivesSmaller size & expansion of power range
Frame Size EExpands to 40HP (LO)Frame Size EExpands to 40HP (LO)
Frame Size AA/ABExtremely compact to 1HPFrame Size AA/ABExtremely compact to 1HP
Coming Soon
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS G110M DrivesMotor-mounted conveyor drive
•Voltage: 3-phase 380 – 480V
•Power Range: 0.5 – 5HP
•Control Mode: Sensorless vector
•Communications: USS & MODBUS RTU,PROFINET, ProfiSafe, EtherNet/IP
•Energy Efficiency: PROFIenergy
Mounts directly to gear motorMounts directly to gear motor
Wall mount availableWall mount availableNew
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS G120 DrivesPM240-2 power module
Technology Safety integrated, Positioning, PLC functions and more
Technology Safety integrated, Positioning, PLC functions and more
RobustnessReliable operation
that lasts a lifetime
RobustnessReliable operation
that lasts a lifetime
ModularityReduced inventory and easy, fast servicing
ModularityReduced inventory and easy, fast servicing
CommunicationsFull TIA integration and 3rd party network compatibility
CommunicationsFull TIA integration and 3rd party network compatibility
Energy EfficiencyPROFIenergy, energy
recovery, regeneration, and more
Energy EfficiencyPROFIenergy, energy
recovery, regeneration, and more
Easy HandlingFor commissioning,
service and diagnostics
Easy HandlingFor commissioning,
service and diagnosticsUse the PM240-2 for all your existing and future applications
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS G120 DrivesPM240-2 power module – frames D, E, F – completing the family
•230V (to 75HP) / 480V (to 200HP) / 690V (to 175HP) HO
Frame Size D Frame Size E Frame Size F
DC Link Reactor DC Link Reactor
Higher Power Density allows for more power per frame size
Higher Power Density allows for more power per frame size
New
Longer motors cablesLonger motors cables
SIL 3 STOSIL 3 STO
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS G120 DrivesPM240-2 power module – enhanced Hardware features
•230V / 480V (1/2 – 20HP) HO
Frame Size A Frame Size B Frame Size C
Push-Through versions Push-Through versions
Removable terminalsRemovable terminals
Higher power densityHigher power density
Same PM for SINAMICS G120 and SINAMICS S120 blocksize drives
Same PM for SINAMICS G120 and SINAMICS S120 blocksize drives
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS S120 DrivesContinued innovation with common single axis power module
Common Power Module for G120 and S120Common Power Module for G120 and S120
Available with push through heat sinkAvailable with push through heat sink
Reduction of parts and inventoryReduction of parts and inventory
Expanded power range• 230VAC up to 7.5 HP• 460VAC up to 15HP
PM240-2 Frames D - F• Available for S120 end of summer
(with firmware V4.8)
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
•New C/ D type booksize • 3 – 30 Amp
SINAMICS S120 DrivesContinued innovation for multi-axis motor modules
Optimized shielding connectionOptimized shielding connection
The Perfect Fit:C types for Continuous motionD types for Discontinuous motion
The Perfect Fit:C types for Continuous motionD types for Discontinuous motion
Less Space in the cabinet- optimized motor wiring connection- triple overload capability
Less Space in the cabinet- optimized motor wiring connection- triple overload capability
New
Optimized & ruggedized mounting plateOptimized & ruggedized mounting plate
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
•Highest power density in the power range up to 5700 kW
•Energy efficient as a result of its energy recovery capability
•Compatible with all components, functions and tools of the SINAMICS system family
SINAMICS S120 Drives Liquid cooled chassis – maximum power in the smallest space
Rugged and requires little maintenanceRugged and requires little maintenance
Basic Line Modules
Power Modules
Motor Modules / Active Line
Modules
Active Interface Modules
3 AC 380 – 480 V / 500 – 690 V available3 AC 380 – 480 V / 500 – 690 V available
Equipped with Safety IntegratedEquipped with Safety Integrated
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
•Completion of the SINAMICS S120 family in the distributed drive area
Central DistributedHybrid connection (600VDC + supply voltage + DRIVE CLiQ)
DRIVE-CliQ
AC
/DC
R
ectif
ier
Ada
pter
Con
trol
Uni
t
Cabinet
222111 333
444555
Machine
666
SINAMICS S120M Drives
Combination of 1FK7 servo motor with multi-turn absolute encoder and S120 motor moduleCombination of 1FK7 servo motor with multi-turn absolute encoder and S120 motor module
Hybrid cable can be daisy chained, drastically reducing cabling
Hybrid cable can be daisy chained, drastically reducing cabling
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS S120 DrivesBuilt-In motion control
Positioning
• Hoists, lifts• Material handling• Feeders, palletizers
etc.
Coordination(Gearing, camming)
• Relative gearing• Synchronized axes• Rotary knife, Flying saw
etc.
• Centrifuge, test stand, mixers• Winders• Auxiliary drives
etc.Speed
SIN
AM
ICS
(EPo
s, D
CC
)
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS Enclosed DrivesUS Product Portfolio
General Performance High PerformanceDrive SINAMICS G120E SINAMICS G150 S120 CM S150
Description General performance6-pulse, 18-pulse or 4Q
Higher-power variable speed drive
Complex multi-motor common DC bus drive line-ups
High-performance enclosed regenerative drive
Power 1 – 200 HP(0.75 – 132 kW)
150 – 800 HP(110 – 560 kW)
2 – 6,000 HP(1.5 – 4,500 kW)
100 – 1,250 HP(75 – 800 kW)
Voltage 3AC 380 – 480V3AC 460 – 480V
3AC 380 – 480V3AC 500 – 600V
3AC 380 – 480V3AC 500 – 690V
3AC 380 – 480V3AC 500 – 690V
Standards NEMA / UL NEMA / UL / IEC NEMA / UL NEMA / UL
Complete enclosed drives –Ready to install and run
Complete enclosed drives –Ready to install and run
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS Enclosed DrivesGeneral performance
•Ready-to-Connect-and-Run cabinet drives for general and medium performance non-regenerative applications
Typical Applications
• Pumps, fans, compressors• Conveyors, crushers and kilns• Mixers and extruders• Glass machining
Doors provide easily accessible components for easy installation, maintenance and repairs
Doors provide easily accessible components for easy installation, maintenance and repairs
Complete enclosed drives –Ready to install and run
Complete enclosed drives –Ready to install and run
Built in US, compliant with US specs and codes
Built in US, compliant with US specs and codes
Compact, quiet and energy efficient
Compact, quiet and energy efficient
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS Enclosed DrivesGeneral performance – SINAMICS G120E
•For a broad spectrum of industrial applications requiring NEMA 1 or 12 standards, SINAMICS G120E enclosed drives are air-cooled, variable speed drives based on SINAMICS G120 drive components
Broad range of control suited for many applications – Available to 200 HP
Broad range of control suited for many applications – Available to 200 HP
Available clean power (low harmonics) 18 Pulse versions
Available clean power (low harmonics) 18 Pulse versions
High efficiency (low losses)High efficiency (low losses)
Complete range features seismic certification
Complete range features seismic certification
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS Enclosed DrivesHigh performance
SINAMICS S120 CM LC (liquid cooled) SINAMICS S120 CM LC (liquid cooled)
• RECENTLY Introduced new ratings for SINAMICS S120 LC chassis AIM
• Up to 5000HP
Modularity combined with broadest range of standard options
Modularity combined with broadest range of standard options
High efficiency (low losses)High efficiency (low losses)
New
SINAMICS S150 to NEMA StandardsSINAMICS S150 to NEMA Standards
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
DC DrivesSINAMICS DCM
•High performance converters with wide voltage and power ranges. The converters are designed for both regenerative and non-regenerative versions
Typical Applications
• Rolling mills• Mine hoist• Marine propulsion• Cross cutters / shears• Crushers• Banbury Mixers• Magnet Control
One drive for all applicationsOne drive for all applications
Compact Compact
Ethernet/IPEthernet/IP
Higher Current rating –Parallel up to 6 converters in 6 pulse
Higher Current rating –Parallel up to 6 converters in 6 pulse
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
DC DrivesSINAMICS DCM Base Drives
•Increase productivity and decrease project cost due to extraordinary product reliability
Typical User Target Groups
• Machine Builders • Distributors • End Users• System Integrators • Solution Partners
One part number for the complete drive One part number for the complete drive
Multiple overload ratingsMultiple overload ratings
Fully tested and ready to connectFully tested and ready to connect
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
DC DrivesSINAMICS DCM Cabinets
•Ready to connect and run enclosed high performance DCM cabinets
Typical Applications
• Extruders / Banbury mixers• Test stands• Conveyors• Mine / Hoist• DC current source• Presses• Wire Drawing machines
Type Tested Type Tested
Ready to connectReady to connect
Short down time Short down time
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS DCPInnovative DC-DC converter for industrial and smart grid applications
•Industrial Applications• Alternative to braking choppers
• e.g. crane & hoist applications• Coupling DC buses with different voltage levels• Battery test stands• Conveyor belts in the mining sector• Supplying permanent-magnet DC motors
••Smart Grid Applications• Battery energy storage systems• Buffer excess renewable energy from wind and
photovoltaic applications to batteries• Exciting synchronous generators from a DC link• Charging and discharging batteries in a stationary
infrastructure for electric cars and buses
30kW & 120kW Bidirectional DC-DC Converter that is also Scalable - 4x parallel at the input and/or output30kW & 120kW Bidirectional DC-DC Converter that is also Scalable - 4x parallel at the input and/or output
Combines a Buck/Boost Converter in one device, allowing overlapping voltage ranges at the input/outputCombines a Buck/Boost Converter in one device, allowing overlapping voltage ranges at the input/output
New
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
•Recent Innovations & Developments
SIMOTICS Motors
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SIMOTICS M Main Spindle Motors1PH8
Flexible, dynamic power for precision rotary axes applicationsFlexible, dynamic power for precision rotary axes applications
High power densityHigh power density
Induction and synchronous versionsInduction and synchronous versions
Incremental or absolute multiturn encoder with DRIVE-CLiQ; sensorless also availableIncremental or absolute multiturn encoder with DRIVE-CLiQ; sensorless also available
Forced cooling, water cooling, open-circuit cooling
Forced cooling, water cooling, open-circuit cooling
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SIMOTICS S Servo Motors 1FK7 – Generation II
Optimally suited for precise motion movementsOptimally suited for precise motion movements
Higher DynamicsHigher Dynamics
Smoother performanceSmoother performance
Field exchangeable encodersField exchangeable encoders
Gen I – mature productMigration to Generation II
Gen I – mature productMigration to Generation II
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SIMOGEARGeared motors
Two stage and three stage reductionTwo stage and three stage reduction Helical, parallel shaft, bevel, and helical worm geared motors
Helical, parallel shaft, bevel, and helical worm geared motors
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SIMOTICS S Servo geared motors1FG1
•SIMOTICS S-1FK7 servo motor standard (CT) or dynamic (HD) coupled with SIMOGEAR
Two stage and three stage reductionTwo stage and three stage reduction
Servo helical, parallel shaft, bevel, and helical worm geared motors
Servo helical, parallel shaft, bevel, and helical worm geared motors
New!New
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
•Recent Innovations & Developments
Application
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
Integrating into Another Automation SystemSiemens offers a comprehensive solution using a 3rd party PLC
S120 Drives
Remote I/O (IP20)
GP Drives RFID PC Network
HMI Hardware & Software
Cablingand Connectors
Network Switch
A 3rd-party PLC configured for EtherNet/IP can be used with all these Siemens productsA 3rd-party PLC configured for EtherNet/IP can be used with all these Siemens products
Remote I/O (IP65)
DC Drives
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SIMATIC PLC
Integrating into Another Automation SystemOne step to the advantages of TIA
S120 Drives
Remote I/O (IP20)
GP Drives RFID PC Network
HMI Hardware & Software
Cablingand Connectors
A 3rd-party PLC configured for EtherNet/IP can be used with all these Siemens productsA 3rd-party PLC configured for EtherNet/IP can be used with all these Siemens products
Remote I/O (IP65)
Network Switch
Now the power of aTIA system can be realized
Now the power of aTIA system can be realized
DC Drives
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS Drive Safety Integrated
SINAMICSG120C
SINAMICSG120D
SINAMICSG130
SINAMICSS110
Category 3, SIL 2, (PL)d +Category 3, SIL 2, (PL)d Category 3, SIL 2, (PL)d ++Common safety functions throughout the drives +Common safety functions throughout the drivesCommon safety functions throughout the drives ++Common safety functions throughout the drives +Common safety functions throughout the drivesCommon safety functions throughout the drives ++
+ Safe Torque Off (STO) Safe Operating Stop (SOS)Safe Stop 1 (SS1) Safe Stop 2 (SS2)Safe Brake Control (SBC) Safely Limited Speed (SLS)Safe Brake Test (SBT) Safe Speed Monitor (SSM)Safe Direction (SDI) Safe Limited Position (SLP)Safe Position (SP) Integrated Acceptance Test
++++ Safe Torque Off (STO) Safe Operating Stop (SOS)Safe Stop 1 (SS1) Safe Stop 2 (SS2)Safe Brake Control (SBC) Safely Limited Speed (SLS)Safe Brake Test (SBT) Safe Speed Monitor (SSM)Safe Direction (SDI) Safe Limited Position (SLP)Safe Position (SP) Integrated Acceptance Test
Safe Torque Off (STO) Safe Operating Stop (SOS)Safe Stop 1 (SS1) Safe Stop 2 (SS2)Safe Brake Control (SBC) Safely Limited Speed (SLS)Safe Brake Test (SBT) Safe Speed Monitor (SSM)Safe Direction (SDI) Safe Limited Position (SLP)Safe Position (SP) Integrated Acceptance Test
+
SINAMICSG120
SINAMICSDCM
SINAMICSS120
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SIZER for SINAMICS DrivesDevelopments
•Drives – Power Module PM 240-2 expansion up to Frame Size F
•SIMOTICS S-1FG1 servo geared motors (Shaft Heights 36, 48, 63 now)(Shaft Heights 80, 100 < 3 months)
•Controller selection in tabular form
•Graphic utilization display
•Quick dimensioning with PROFIdrive drives
•Inclusion of SIMATIC S7-1500 and ET 200SP CPUs
•Interface between TIA Selection Tool and SIZER (i.e. single project file possible)
•SQL server no longer requiredSIZER is the engineering tool for SINAMICS drives as well as SINUMERIK, SIMOTION controller, and SIMATIC TechnologySIZER is the engineering tool for SINAMICS drives as well as SINUMERIK, SIMOTION controller, and SIMATIC Technology
New
New
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS StartdriveSeamless integration of the drive engineering
•Efficient engineering of the complete application
•TIA Portal user friendliness for inverters
•Perfect interaction with SIMATIC
•Automatically integrated in the system diagnostics
•Two integrated traces with “pre-trigger” function
•Simple SIMOTICS Integration
•PROFIdrive and PROFIsafe included
Previously gained knowledge – such as for the configuration of a controller – can be easily transferred to the configuring of the drive
Previously gained knowledge – such as for the configuration of a controller – can be easily transferred to the configuring of the drive
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
SINAMICS Applicationssiemens.com/sinamics-applications
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
•Example: 1:1 Synchronism with DCC
SINAMICS Applicationssiemens.com/sinamics-applications
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
Scan and Download the SINAMICS AppScan and Download the SINAMICS App
SINAMICS Selector AppYou’ve put it off long enough
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Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR
Thanks
•Jon Krasnokutsky•Director of Marketing•Motion Control & Low Voltage Drives
•Siemens Industry, Inc.•5300 Triangle Parkway•Norcross, GA 30092•Phone: 770-871-3849•E-mail: [email protected]
siemens.com/answers